CN201493425U - Full-automatic forging loading and unloading robot - Google Patents
Full-automatic forging loading and unloading robot Download PDFInfo
- Publication number
- CN201493425U CN201493425U CN2009202279220U CN200920227922U CN201493425U CN 201493425 U CN201493425 U CN 201493425U CN 2009202279220 U CN2009202279220 U CN 2009202279220U CN 200920227922 U CN200920227922 U CN 200920227922U CN 201493425 U CN201493425 U CN 201493425U
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- sprocket wheel
- propeller
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- loading
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Abstract
The utility model relates to a forging robot. A loading conveying device (1) is arranged on a base (2) which is provided with an up and down and forth and back motion device (3) and a feed clipping device (4). The utility model has the advantages that a pressure cylinder is adopted, so a product is stable in loading; a reducer is adopted, so the unloading speed is stable and controlled; a PLC is adopted to control action and time, so equipment is automatically stopped in failure occurring; and the working efficiency of forging is increased. Previously, the time is eight seconds when a drill press is used to grind a product, and the time is six seconds when the automatic robot is adopted, so the labor is completely liberated.
Description
Technical field
The utility model relates to the forging industry field, a kind of specifically full-automatic forging loading and unloading manipulator.
Background technology
Along with continuous development, the progress of auto manufacturing, for improving operating personnel's working environment, reduce labor intensity of operating personnel, improve forging quality; At present domestic also do not have a special-purpose fully automatic feeding mechanism, employing be manually to carry out material loading, its production efficiency is low, product is unstable, and influences the dimensional requirement of product.
The utility model content
The full-automatic forging loading and unloading manipulator that the purpose of this utility model is a kind of efficient height of design, precision is high.
The utility model automatically forges feeding manipulator, comprising: feeding and conveying device 1, pedestal 2, telecontrol equipment 3 and clamping device 4.Feeding and conveying device 1 links to each other by pedestal side support plate 14 with pedestal 2, link to each other with propeller 23 by its under(-)chassis with the telecontrol equipment 3 of front and back up and down, propeller 23 positioned beneath rising cylinder 18 and fairleads 17, clamping device 4 is fixed on the axostylus axostyle on the telecontrol equipment 3, accompany movement device 3 is done corresponding front and back and is moved up and down, and the product material is delivered to assigned address.
Feeding and conveying device 1, comprise: the axle of reductor 5 links to each other with sprocket wheel 6, and chain 7 links to each other with sprocket wheel 8, and sprocket wheel 8 links to each other with profile of tooth sprocket wheel 9, profile of tooth sprocket wheel 9 links to each other with other end profile of tooth sprocket wheel by profile of tooth chain 11, and product detection sensor 10 is fixed on the support of sprocket wheel 9 both sides.
Pedestal 2 comprises: bottom plate 12 and side plate 13 support, top guide plates 16 constitute, and fairlead 17 and rising cylinder 18 are housed on the top guide plate 16, and there is support limit plate 15 centre, and position-limited shock absorber 19 is housed on the limiting plate 15.
Telecontrol equipment 3 comprises: framework, cylinder 20 is housed on the framework, and cylinder 20 links to each other with propeller 21, and propeller 21 links to each other with linear motion system 22 by axostylus axostyle, realizes seesawing; Base of frame links to each other with fairlead 17 with rising cylinder 18 by propeller 23, realizes the rise and fall campaign.
Clamping device 4 comprises: base plate, be equipped with rotary cylinder 24 on the base plate, master gear 25 is housed on the rotary cylinder axle, and on the master gear 25 driven rotary axles 29 3 rotate from gear 26, drive fork 27 and open, fork 27 front ends are equipped with runner 28, open the clamping that workpiece is realized in the back.
The utility model automatically forges loading and unloading manipulator and is achieved in that
1) transmission device (cylinder, linear motion guide rail), clamping device are installed on the frame, and relevant part, circuit; Press bench and feeding and conveying device are the places of operating operation, and the protection switch of sensor is arranged;
2) the technology adjustment of setting manipulator: adjust the V-baffle position according to product type, air pressure is set;
3) starting device manipulator and ancillary equipment;
4) product arrives the manipulator clip position by feeding and conveying device, rises after the manipulator decline product clamping;
5) after ancillary equipment work was finished, manipulator entered the mould top of press bench face, and manipulator descends, and clamping device unclamps, and manipulator rises and gets back to the home position, prepares next workpiece;
6) switch board provides stroke signal and gives forcing press, and forcing press hits, ejects, and the manipulator switch board detects discharge system work behind the signal, product is discharged subsequent signal give ancillary equipment, and work is finished.
The advantage that the utility model automatically forges loading and unloading manipulator is: adopted pressure cylinder, made the repeated controlled of product; Adopted sensor and PLC to control and operation monitoring, the equipment of going wrong stops and sending sound and light alarm; The operating efficiency of forging improves greatly, uses the qualification of manually forging 7~10 seconds of product needed and operating personnel relevant in the past, adopts manipulator only to need for 6 seconds; Guaranteed to forge the back dimensional requirement, liberated the operator fully, the operator has been become the monitor staff from physical labourer completely; This equipment does not have dust, no waste gas/waste water, no raw material loss, noise in process low, non-environmental-pollution, special plane production, high efficiency; Can be directly installed on the production line; The main parts size long service life, and be convenient to maintenance.
Description of drawings
Fig. 1 is the full-automatic structural representation that forges loading and unloading manipulator.
The specific embodiment
According to shown in Figure 1, a kind of full-automatic forging loading and unloading manipulator, comprise: feeding and conveying device 1, pedestal 2, telecontrol equipment 3 and clamping device 4, feeding and conveying device 1 links to each other by pedestal side support plate 14 with pedestal 2, link to each other with propeller 23 by its under(-)chassis with the telecontrol equipment 3 of front and back up and down, propeller 23 positioned beneath rising cylinder 18 and fairleads 17, clamping device 4 is fixed on the axostylus axostyle on the telecontrol equipment 3, accompany movement device 3 is done corresponding front and back and is moved up and down, and the product material is delivered to assigned address.
Feeding and conveying device 1, comprise: the axle of reductor 5 links to each other with sprocket wheel 6, and chain 7 links to each other with sprocket wheel 8, and sprocket wheel 8 links to each other with profile of tooth sprocket wheel 9, profile of tooth sprocket wheel 9 links to each other with other end profile of tooth sprocket wheel by profile of tooth chain 11, and product detection sensor 10 is fixed on the support of sprocket wheel 9 both sides.
Pedestal 2 comprises: bottom plate 12 and side plate 13 support, top guide plates 16 constitute, and fairlead 17 and rising cylinder 18 are housed on the top guide plate 16, and there is support limit plate 15 centre, and position-limited shock absorber 19 is housed on the limiting plate 15.
The device 3 that seesaws comprises: framework, cylinder 20 is housed on the framework, and cylinder 20 links to each other with propeller 21, and propeller 21 links to each other with linear motion system 22 by axostylus axostyle, realizes seesawing; Base of frame links to each other with fairlead 17 with rising cylinder 18 by propeller 23, realizes the rise and fall campaign.
Clamping device 4 comprises: base plate, be equipped with rotary cylinder 24 on the base plate, master gear 25 is housed on the rotary cylinder axle, and on the master gear 25 driven rotary axles 29 3 rotate from gear 26, drive fork 27 and open, fork 27 front ends are equipped with runner 28, open the clamping that workpiece is realized in the back.
Claims (5)
1. one kind is automatically forged loading and unloading manipulator, it is characterized in that: feeding and conveying device (1), pedestal (2), telecontrol equipment (3) and clamping device (4), feeding and conveying device (1) links to each other by pedestal side support plate (14) with pedestal (2), link to each other with propeller (23) by its under(-)chassis with the telecontrol equipment (3) of front and back up and down, propeller (23) positioned beneath rising cylinder (18) and fairlead (17), clamping device (4) is fixed on the axostylus axostyle on the telecontrol equipment (3), accompany movement device (3) is done corresponding front and back and is moved up and down, and the product material is delivered to assigned address.
2. full-automatic forging loading and unloading manipulator according to claim 1, it is characterized in that: feeding and conveying device (1), comprise: the axle of reductor (5) links to each other with sprocket wheel (6), chain (7) links to each other with sprocket wheel (8), sprocket wheel (8) links to each other with profile of tooth sprocket wheel (9), profile of tooth sprocket wheel (9) links to each other with other end profile of tooth sprocket wheel by the profile of tooth chain, and product detection sensor (10) is fixed on the support of sprocket wheel (9) both sides.
3. full-automatic forging loading and unloading manipulator according to claim 1, it is characterized in that: pedestal (2), comprise: bottom plate (12) and side plate (13) support, top guide plate (16) constitute, fairlead (17) and rising cylinder (18) are housed on the top guide plate (16), there is support limit plate (15) centre, and position-limited shock absorber (19) is housed on the limiting plate (15).
4. full-automatic forging loading and unloading manipulator according to claim 1, it is characterized in that: the device that seesaws up and down (3) comprising: framework, be equipped with cylinder (20) on the framework, cylinder (20) links to each other with propeller (21), and propeller (21) links to each other with linear motion system (22) by axostylus axostyle; Base of frame links to each other with fairlead (17) with rising cylinder (18) by propeller (23).
5. full-automatic forging loading and unloading manipulator according to claim 1, it is characterized in that: clamping device (4), comprise: base plate, rotary cylinder (24) is housed on the base plate, master gear (25) is housed on the rotary cylinder axle, (3) on master gear (25) the driven rotary axle (29) are individual rotates from gear (26), drives fork (27) and opens, and fork (27) front end is equipped with runner (28).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009202279220U CN201493425U (en) | 2009-09-07 | 2009-09-07 | Full-automatic forging loading and unloading robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009202279220U CN201493425U (en) | 2009-09-07 | 2009-09-07 | Full-automatic forging loading and unloading robot |
Publications (1)
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CN201493425U true CN201493425U (en) | 2010-06-02 |
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Application Number | Title | Priority Date | Filing Date |
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CN2009202279220U Expired - Lifetime CN201493425U (en) | 2009-09-07 | 2009-09-07 | Full-automatic forging loading and unloading robot |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102950238A (en) * | 2012-11-27 | 2013-03-06 | 中信重工机械股份有限公司 | High-precision automatic alignment type multi-position workpiece pinching device |
CN103787058A (en) * | 2014-01-28 | 2014-05-14 | 中镁镁业有限公司 | Alloy casting rod conveying device |
CN106623731A (en) * | 2017-01-22 | 2017-05-10 | 常州机电职业技术学院 | Hot-heading and extruding manipulator |
CN107891117A (en) * | 2017-11-10 | 2018-04-10 | 叶腾斌 | A kind of Work treatment installation |
CN108115068A (en) * | 2017-12-21 | 2018-06-05 | 重庆千乔机电有限公司 | Automatic blanking device |
CN108380813A (en) * | 2018-02-01 | 2018-08-10 | 湖北三峡职业技术学院 | The automatic roll forging system of connecting rod |
-
2009
- 2009-09-07 CN CN2009202279220U patent/CN201493425U/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102950238A (en) * | 2012-11-27 | 2013-03-06 | 中信重工机械股份有限公司 | High-precision automatic alignment type multi-position workpiece pinching device |
CN102950238B (en) * | 2012-11-27 | 2014-12-10 | 中信重工机械股份有限公司 | High-precision automatic alignment type multi-position workpiece pinching device |
CN103787058A (en) * | 2014-01-28 | 2014-05-14 | 中镁镁业有限公司 | Alloy casting rod conveying device |
CN103787058B (en) * | 2014-01-28 | 2016-08-24 | 中镁镁业有限公司 | A kind of alloy casting rod conveyer device |
CN106623731A (en) * | 2017-01-22 | 2017-05-10 | 常州机电职业技术学院 | Hot-heading and extruding manipulator |
CN107891117A (en) * | 2017-11-10 | 2018-04-10 | 叶腾斌 | A kind of Work treatment installation |
CN108115068A (en) * | 2017-12-21 | 2018-06-05 | 重庆千乔机电有限公司 | Automatic blanking device |
CN108380813A (en) * | 2018-02-01 | 2018-08-10 | 湖北三峡职业技术学院 | The automatic roll forging system of connecting rod |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20100602 |
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CX01 | Expiry of patent term |