CN201472921U - Equipment for clearing shed material blocked in pneumatic scatter-type reinforced concrete ore bin - Google Patents

Equipment for clearing shed material blocked in pneumatic scatter-type reinforced concrete ore bin Download PDF

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Publication number
CN201472921U
CN201472921U CN2009201874267U CN200920187426U CN201472921U CN 201472921 U CN201472921 U CN 201472921U CN 2009201874267 U CN2009201874267 U CN 2009201874267U CN 200920187426 U CN200920187426 U CN 200920187426U CN 201472921 U CN201472921 U CN 201472921U
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China
Prior art keywords
reinforced concrete
pneumatic
bin
ore
ore bin
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Expired - Fee Related
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CN2009201874267U
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Chinese (zh)
Inventor
尚启文
郝其昌
吉万健
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Sinosteel Maanshan General Institute of Mining Research Co Ltd
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Sinosteel Maanshan General Institute of Mining Research Co Ltd
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Abstract

The utility model discloses equipment for clearing shed material blocked in a pneumatic scatter-type reinforced concrete ore bin; a plurality of layers of pneumatic flow assistant air ducts (10) are added on the wall of an ore bin cone (2); each pneumatic flow assistant air duct (10) is provided with pneumatic flow assistant spray nozzles (15) with different jet directions, and the pneumatic flow assistant air duct (10) is connected with an air compressor through a pipeline; manganese steel sheets or steel sheets (3) are paved on the four pyramidal corners in a rectangular funnel storehouse of the reinforced concrete ore bin; and the angles between the manganese steel sheets or the steel sheets and the plane are bigger than the static angle of repose of the material in the bin. The use method of the equipment is to control the jet order of all groups of spray nozzles to intermittently feed the gas from the bottom layer to higher layers, the interval is adjustable from 1 to 99 seconds, and the flow assistant air pressure is between 0.4MPa and 0.8MPa. The equipment for clearing shed material blocked in the pneumatic scatter-type reinforced concrete ore bin can thoroughly clear the shed material blocked in the ore bin, ensures smooth feeding in ore -dressing production, has the advantages of simple structure, reliable work and convenient operation, and can improve the utilization rate of the effective volume of the ore bin by one fourth to one third.

Description

The pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin
Technical field
The utility model relates to a kind of anti-blocking clear plug equipment of ore storage warehouse, especially relates to a kind of pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin, and the clear plug of ore dressing plant ore storage warehouse that can be used for all kinds of mines is anti-blocking.
Background technology
The ore dressing plant in current all kinds of mines all is provided with the ore storage warehouse, is used to regulate production procedure, distributes the selected path of ore, regulates the ore dressing amount, balanced ore dressing process.Ore storage bin adopts reinforced concrete structure mostly, the rectangular funnel storehouse.After ore put in storage, because physical factor differences such as ore water ratio, lumpiness, surface texture cause that ore increases with the friction force of bulkhead, thereby ore can not slip out ore storage bin under the self gravitation effect, causes the sticking wall of material to stop up.Again because material water ratio is higher, binding force increases and forms the arcuation scaffold, there are a large amount of material stocks not discharge outside the storehouse around in the storehouse, form well shape scaffold when slight, when serious by deadweight, square ore storage bin has become circular well head, material can not lean on from gravity and slip out ore storage bin, forms well shape scaffold, and the scaffold volume accounts for 1/3~1/4 of ore storage bin total volume, its result diminishes the actual use of ore storage bin volume, does not have the effect of regulating the ore dressing amount.Sometimes stop up scaffold when very serious, the material in the ore storage bin stops to flow, and ore storage bin loses its function.Current normally used sweep-out method is, the workman is lowered in the ore storage bin hand-held iron rod and discloses material, handles and blocks scaffold, and it is very dangerous work, the time fatal accident generation arranged.
For solving feed bin material blockage problem, Chinese patent CN201136668 discloses a kind of anti-blocking stream that helps and has broken up the medium feed bin, contain the feed bin warehouse, match with described warehouse and to be equipped with one at least and to overhang the formula vibrator, overhang the formula vibrator is installed in warehouse by erecting frame top, the driving snake and the vibrating head that overhang the formula vibrator overhang in the warehouse, and wherein vibrating head is positioned at the connecting portion of warehouse internal upper part warehouse and reducing closing in section centrum bottom warehouse.This breaks up the medium feed bin, does not change existing feed bin structure, does not change flowing power original in the storehouse, helps the stream effect better, can solve the blockage problem of material in the feed bin to a certain extent.This device is adapted at using under the feed bin charge amount is few, raw meal particle size is little and proportion is less, hardness the is little situation, ore storage warehouse for mine ore dressing factory, ore fragmentation is big, storage ore deposit amount is big and ore than great, hardness is big, adopt this device to solve and block the scaffold problem, and vibrating head quick abrasion, it is fragile to overhang the formula vibratode, and particularly under the situation that inventory is big in the storehouse, vibrating head is crushed to death easily, compacting and ineffective.
Summary of the invention
The purpose of this utility model is exactly the problems referred to above that exist at prior art, can remove thoroughly that ore storage bin blocks scaffold, guarantees ore dressing production smooth feeding and simple in structure, reliable operation, the easy to operate pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin and provide a kind of.
The utility model in analyzing in detail ore storage bin block on the former gene basis that scaffold takes place and put forward.The major cause that material takes place to block in the ore storage bin is the sliding force that material is conducted oneself with dignity and caused greater than material with the friction drag of bulkhead.Influence and the principal element that causes are the inclination angle of bulkhead and the material friction coefficient with bulkhead, i.e. the physical property of both mating surfacess, as degree of finish, shape, lumpiness, water ratio and chemical property, as the bulkhead material with the affinity of material etc.
The major cause of material generation scaffold is in the ore storage bin, the binding force of material is very big, the internal friction coefficient that is material is very big, cause that material unites, this depends primarily on the physicochemical property of material itself, as the surface finish of material, the magnetic of the proportion of composing of material particles shape, lumpiness, lumpiness, water ratio and material itself.
For realizing above-mentioned purpose of the present utility model, a kind of pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin of the utility model by the following technical solutions:
On the bulkhead of ore storage bin cone, add the multilayer strength and help the stream airduct, help stream to be provided with the different strength of injection direction on the airduct in strength and help flow nozzle.Described strength helps the stream airduct to link by pipeline and Air compressor; Help in described strength that order is provided with manual ball valve group, boiler check valve, ecp dish valve group, helps gas jar, ecp dish valve, pressure sender between stream airduct and the Air compressor.
For strengthening the downslide effect of material, improve to remove and block the scaffold effect, manganese steel plate or steel plate are laid by four pyramid angle places in reinforced concrete ore storage bin rectangular funnel storehouse, the inclination angle of described manganese steel plate or steel plate and horizontal surface is greater than the static angle of repose of material in the storehouse, between the general big 2-3 degree of static angle of repose than material.
Described pneumatic triple piece also links with guide's gas control mouth of ecp dish valve, ecp dish valve group respectively by the control gas circuit.
Ecp dish valve group, ecp dish valve are controlled by controller.
Microcomputer and various electric protective device are housed in the described controller, and peripheral hardware switch, indicator lamp and step switch can move and manually operation automatically.
Help stream airduct ground floor to be arranged in the scope of material mouthful 800~1000mm, other every interlayers are every 450-550mm, and generally about 500mm, stagger mutually in the position of every layer of nozzle.Be designed to asymmetric layout between each face.Last layer is arranged on the position of the above 350-450mm of cone, generally about 400mm, because of the easiest material stock of transition position in cylinder and cone.
The pneumatic using method of breaking up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model is:
When ore storage bin occurs blocking scaffold, the flow nozzle group that helps that is laid in the ore storage bin cone is respectively organized nozzle and is helped the stream pressurized air by prior setting sequence-injection by being contained in system controlled by computer in the control box, the order of its injection is, be interrupted ventilation by bottom to high level, its pitch time is adjustable in 1~99 second, helps the stream air pressure to be arranged between 0.4~0.8MPa.
After the utility model adopts above technical scheme, have following good effect:
(1) the utility model glues wall and clogged up with material problem with the friction force between the bulkhead to solve material by reducing material; Adopt air-flow to break up the method that material destroys the stress balance of arch, solve the scaffold problem, can thoroughly remove ore storage bin and block scaffold, guarantee that the ore dressing production procedure is unimpeded, can improve the ore dressing plant production capacity.
(2) the utility model can improve the degree of utilization 1/4~1/3 of ore storage bin effective volume.Can regulate the harmony of going into the ore dressing amount in the production procedure by actv., thereby improve ore dressing quality and production efficiency.
(3) the utility model is simple in structure, and reliable operation is easy to operate, is fit to newly-built ore storage bin and selects also suitable old ore storage bin transformation for use.
(4) material of suitable all kinds of different lumpiness of the utility model and high-moisture percentage hinders brokenly arch clearly.
(5) the utility model has thoroughly been removed artificial clear resistance and has been broken the personal injury that arch brings, and social benefit is fairly obvious.
Description of drawings
Fig. 1 is the pneumatic ore storage bin main body plan structure scheme drawing that breaks up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model.
Fig. 2 is the pneumatic ore storage bin main body vertical profile structural representation that breaks up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model.
Fig. 3 is the pneumatic air-channel system principle schematic of breaking up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model.
The specific embodiment
For further describing the utility model, a kind of pneumatic equipment and using method thereof of breaking up the formula eliminating blocking stocks from reinforced concrete ore bin of the utility model is described in more detail below in conjunction with drawings and Examples.
In Fig. 1, Fig. 2:
1--reinforced concrete rectangular funnel ore storage bin;
2--ore storage bin conical section;
The manganese steel plate that 3--lays at four jiaos of places of cone;
4--is located at the apron feeder at ore storage bin outlet at bottom place;
The 10--strength helps the stream airduct;
15--helps the flow nozzle group, looks the ore storage bin size and can establish the multilayer nozzle, and nozzle quantity and injection direction are decided by on-the-spot actual needs.
In Fig. 3:
5--Air compressor, blast are 0.8MPa, and air quantity is pressed nozzle consumption amount of air and decided;
The 6--pressure sender is used for controlling the electromagnetic valve in the ecp dish valve 7, is used for setting up entering the air pressure that helps in the gas jar;
7--ecp dish valve;
The 8--pneumatic triple piece, by oil water separator, oil sprayer, reducing valve and compression indicator are formed.It can be separated the moisture in the pressurized air, can regulate the air pressure that enters in the ecp dish valve group 12, again can be in electromagnetic valve apply lubrication oil;
9--helps the gas jar, and safety valve is arranged on it, foul valve, compression indicator, admission port and air extractor duct;
10-helps the stream airduct;
12--ecp dish valve group also can be manual by system controlled by computer, and control helps flow nozzle jet;
The 13--boiler check valve;
14--manual ball valve group;
15--helps the flow nozzle group;
The 16--controller, in microcomputer and various electric protective device are housed, peripheral hardware switch, indicator lamp and step switch can move and manually operation automatically.
Break up the ore storage bin main body plan structure scheme drawing of formula eliminating blocking stocks from reinforced concrete ore bin equipment and the pneumatic ore storage bin main body vertical profile structural representation that breaks up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model shown in Figure 2 is found out by the utility model shown in Figure 1 is pneumatic, four pyramid angle places in the rectangular funnel storehouse 1 of reinforced concrete structure (the easiest herein sticking wall blocks) paver is a 16Mn manganese steel plate 3, its steel plate thickness is more than 12mm, the inclination angle of steel plate 3 and horizontal surface is greater than the static angle of repose of material in the storehouse, strengthens material downslide inclination angle.Steel plate 3 is to fix by swell fixture and reinforced concrete ore storage bin.In addition on ore storage bin cone 2, arrange help stream with airduct 10 with help flow nozzle 15, blow the nozzle of penetrating along bulkhead and be used for reducing material with the bulkhead friction force.Help 15 fens multilayers of flow nozzle to arrange (among Fig. 1 being four layers), ground floor is arranged in the scope of material mouthful 800~1000mm, and other every interlayers are every about 500mm, will stagger mutually in the position of every layer of nozzle.To be designed to asymmetric layout between each face.Last layer will be arranged on the position of the above 400mm of cone, because of the easiest material stock of transition position in cylinder and cone.The person in charge who helps the stream airduct lays in the space of four cone angles from bottom to top, breaks when avoiding blanking by steel plate 3 protections, and transverse pipe is protected by horizontal angle steel.Steel pipe is fixed on the ore storage bin wall by swell fixture by clip.Nozzle is welded on the transverse pipe, the nozzle direction have along bulkhead, have in the storehouse.Above measure has constituted the pneumatic streaming system that helps.
Apron feeder 4 is positioned at the below of ore storage bin conical section 2.
It reduces friction drag is to realize like this, when the clogged up with material scaffold occurring, micro-processor controlled along bulkhead blow penetrate help flow nozzle 15 to begin to blow to penetrate, air-flow enters material with having formed air cushion in the minim gap between the bulkhead, material will be along the bulkhead by gravity like this, under slide into ore storage bin bottom, removed the sticking wall of material, finished clear resistance task.When becoming the arch place to spray to ore storage bin, destroyed the stress balance of arch, thereby solved ore storage bin scaffold problem by micro-processor controlled broken arch nozzle 15.
Find out by the pneumatic air-channel system principle schematic of breaking up formula eliminating blocking stocks from reinforced concrete ore bin equipment of the utility model shown in Figure 3, the utility model by Air compressor 5, pressure sender 6, ecp dish valve 7, pneumatic triple piece 8, help gas jar 9, strength help stream airduct 10, ecp butterfly valve group 12, boiler check valve 13, manual ball valve group 14, help major parts such as flow nozzle group 15 and control box 16 to form.Help flow nozzle group 15 by pipeline and manual ball valve group 14, boiler check valve 13, ecp dish valve group 12, help gas jar 9, ecp dish valve 7, pressure sender 6, Air compressor 5 orders to link to each other.
Dotted line is the control gas circuit among Fig. 3, and promptly pneumatic triple piece 8 links with guide's gas control mouth of ecp dish valve 7, ecp butterfly valve group 12 respectively.
When ore storage bin 1 occurred blocking scaffold, the flow nozzle group 15 that helps that is laid in the ore storage bin cone 2 was respectively organized nozzle and is helped the stream pressurized air by prior setting sequence-injection by being contained in system controlled by computer in the control box 16.The order of its injection is that to the ventilation of high level interruption, its pitch time is adjustable in 1~99 second by bottom (near feeder 4).Help the stream air by Air compressor 5 air feed.
Pressed gas, leads to each group via ecp dish valve 12, boiler check valve 13, manual ball valve 14 always and helps flow nozzle 15 to helping gas jar 9 through dish valve 7.It helps the stream air pressure to be arranged between 0.4~0.8MPa.Each group helps the injection of flow nozzle also can manually control, control injection group road and pitch time.
Air compressor 5 is the VF-6/8 type, flow 6m 3/ min, pressure is 0.8MPa, has carried 0.36 cube of storage tank, power of motor 40Kw, power supply AC380V, 50Hz is controlled by star angle actuator.Air compressor 5 is fixed near the ore storage bin.Pressure sender 6 is fixed on the Air compressor export pipeline, and adjustable in pressure for switching value output, is used for controlling pneumatic dish valve 7.Pneumatic butterfly valve 7 is used for every pressing usefulness, when pressure reaches 0.4MPa when above, just can open dish valve 7, to helping gas jar 9 air feed, its objective is to guarantee that the control source of the gas will have the pressure that is not less than 0.4MPa, also keeps pneumatic dish valve normally to open and close.Pneumatic triple piece 8 is made up of oil water separator, oil sprayer, reducing valve and compression indicator, and the moisture content in its separable gas is regulated blast, can add lubricating oil again in calming the anger, lubricated pneumatic dish valve.The gas tank volume that helps gas jar 9 is 5m 3* 2=10m 3, rated pressure is 0.8MPa.Each gas tank is respectively equipped with safety valve, compression indicator, foul valve, inlet and outlet, and has communicating pipe to be connected, and gas tank is fixed near the ore storage bin.Ecp dish valve 12 is used for controlling the pneumatic gas circuit that helps stream, by system controlled by computer, also can manually control, and it is fixed on the pneumatic total gas circuit that helps stream, has support and ground to fix.Boiler check valve 13 prevents that the return-air that has dust from polluting the dish valve.Manual ball valve 14, every layer is helped the stream air pipe line to be controlled by a ball valve, is fixed on the bottom of the gas circuit of putting in storage, and has support and ground to fix.Help flow nozzle 15 to be welded in to help on the stream airduct, every layer is helped on the stream airduct a plurality of flow nozzles that help is arranged, its nozzle spray direction have along bulkhead, what have sprays to the storehouse heart.The power line voltage AC220V of control box 16,50Hz allow fluctuation AC180-240V, and the output road is optional, every road output voltage electric current DC24V/1A, serviceability temperature-25~55 ℃, output adjustable pulse interval scope 1~99 second ± 1%.The control box panel is provided with source switch, power light, automatic/hand change-over swith, pneumatic stream automatic/hand change-over swith and the pneumatic stream hand push button etc. that helps of helping.Control box power supply and apron feeder actuator interlocking, promptly only when apron feeder starts, control box just has electricity, its objective is to prevent the pneumatic streaming system work that helps, and material falls, and kills feeder.

Claims (5)

1. pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin, it is characterized in that: on the bulkhead of ore storage bin cone (2), add the multilayer strength and help stream airduct (10), help in strength to be provided with the different strength of injection direction on stream airduct (10) and to help flow nozzle (15); Described strength helps stream airduct (10) to link by pipeline and Air compressor (5), helps between stream airduct (10) and the Air compressor (5) in described strength and in proper order manual ball valve group (14), boiler check valve (13), ecp dish valve group (12) is set, helps gas jar (9), ecp dish valve (7), pressure sender (6).
2. the pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin as claimed in claim 1, it is characterized in that: manganese steel plate or steel plate (3) are laid by four pyramid angle places in reinforced concrete ore storage bin rectangular funnel storehouse, and the inclination angle of manganese steel plate or steel plate and horizontal surface is greater than the static angle of repose of material in the storehouse.
3. the pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin as claimed in claim 1 or 2 is characterized in that: described pneumatic triple piece (8) links with guide's gas control mouth of ecp dish valve (7), ecp dish valve group (12) respectively by the control gas circuit.
4. the pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin as claimed in claim 1 or 2, it is characterized in that: described stream airduct (10) ground floor that helps is arranged in the scope of material mouthful 800~1000mm, other every interlayers are every 450-550mm, stagger mutually in the position of every layer of nozzle, be designed to asymmetric layout between each face, last layer is arranged on the position of the above 350-450mm of cone.
5. the pneumatic equipment that breaks up the formula eliminating blocking stocks from reinforced concrete ore bin as claimed in claim 4 is characterized in that: described pneumatic triple piece (8) links with guide's gas control mouth of ecp dish valve (7), ecp dish valve group (12) respectively by the control gas circuit.
CN2009201874267U 2009-09-05 2009-09-05 Equipment for clearing shed material blocked in pneumatic scatter-type reinforced concrete ore bin Expired - Fee Related CN201472921U (en)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101857120A (en) * 2010-06-18 2010-10-13 濮阳市亚利机械制造有限公司 Installation structure of underground air cannon
CN102390634A (en) * 2011-07-22 2012-03-28 华东理工大学 Feeding cabin with composite air ventilation structure
RU2478553C2 (en) * 2011-04-06 2013-04-10 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Тульский государственный университет" (ТулГУ) Device to unload lumpy material from trough
RU2749163C1 (en) * 2020-10-06 2021-06-07 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for discharge of piece goods from bunker
RU2749172C1 (en) * 2020-10-06 2021-06-07 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from hopper
RU2758940C1 (en) * 2021-03-30 2021-11-03 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from hopper
RU2769374C1 (en) * 2021-11-15 2022-03-30 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lump material from a hopper
RU2780478C1 (en) * 2022-01-13 2022-09-26 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from the bunker

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101857120A (en) * 2010-06-18 2010-10-13 濮阳市亚利机械制造有限公司 Installation structure of underground air cannon
RU2478553C2 (en) * 2011-04-06 2013-04-10 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Тульский государственный университет" (ТулГУ) Device to unload lumpy material from trough
CN102390634A (en) * 2011-07-22 2012-03-28 华东理工大学 Feeding cabin with composite air ventilation structure
CN102390634B (en) * 2011-07-22 2014-01-08 华东理工大学 Feeding cabin with composite air ventilation structure
RU2749163C1 (en) * 2020-10-06 2021-06-07 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for discharge of piece goods from bunker
RU2749172C1 (en) * 2020-10-06 2021-06-07 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from hopper
RU2758940C1 (en) * 2021-03-30 2021-11-03 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from hopper
RU2769374C1 (en) * 2021-11-15 2022-03-30 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lump material from a hopper
RU2780478C1 (en) * 2022-01-13 2022-09-26 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from the bunker
RU2793486C1 (en) * 2022-11-21 2023-04-04 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from the bunker
RU2800616C1 (en) * 2023-03-30 2023-07-25 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Device for unloading lumpy material from the bunker

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100519

Termination date: 20170905

CF01 Termination of patent right due to non-payment of annual fee