CN213975413U - Wear-resisting anti-blocking device for cement kiln mixing bunker - Google Patents
Wear-resisting anti-blocking device for cement kiln mixing bunker Download PDFInfo
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- CN213975413U CN213975413U CN202022414746.0U CN202022414746U CN213975413U CN 213975413 U CN213975413 U CN 213975413U CN 202022414746 U CN202022414746 U CN 202022414746U CN 213975413 U CN213975413 U CN 213975413U
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Abstract
The utility model provides a wear-resisting stifled device that prevents for cement kiln mixing bunker, includes mixing bunker lower cone (1), air bubble (2), nozzle (3), field control cabinet (7) and remote computer control system (8), its characterized in that, cone (1) under air bubble (2) pass through nozzle (3) connection mixing bunker, air bubble (2) intercommunication field control cabinet (7), field control cabinet (7) intercommunication remote computer control system (8). The utility model discloses simple structure, easily installation, the clearance is convenient, has alleviateed artifical intensity of labour.
Description
Technical Field
The utility model belongs to the technical field of the engineering material transportation and specifically relates to a wear-resisting stifled device that prevents that is used for cement kiln mixing bunker.
Background
The trend of cement kiln raw material treatment is to pre-blend limestone and clay and then convey the pre-blended limestone and clay to a pre-homogenization storage yard. The limestone and clay mixture after pre-homogenization treatment is conveyed to a mixing bunker of a batching station, enters the bunker from the top of the bunker and is discharged from the bottom of the bunker, so that the purposes of storage, homogenization and quantitative feeding are achieved. The size of the limestone-clay mixture is usually 0-75 mm. Most of limestone is massive and seriously smashes and erodes the wall of the mixing silo; the clay has high viscosity and is easy to be adhered on the bin wall to cause material blockage in the bin. Usually, the polymer resin lining plate with a smooth surface is paved in the mixing bin to prevent material blockage. However, under the smashing and washing of limestone, the polymer resin lining plate is easy to wear and fall off, the inner wall of the bin is uneven, and the material is more easily stuck to cause the blocking in the bin. Particularly in rainy areas, the material moisture is high, the material blockage of the mixing bin is very easy, the workload of manual blockage removal is very large, and even the continuous operation of a cement production line is influenced.
SUMMERY OF THE UTILITY MODEL
For overcoming the existing defect, the utility model provides a wear-resisting stifled device that prevents that is used for cement kiln mixing bunker.
The utility model provides a wear-resisting stifled device that prevents for cement kiln mixing bunker, includes mixing bunker lower cone, air bubble, nozzle, on-the-spot control cabinet and remote computer control system, the air bubble passes through nozzle connection mixing bunker lower cone, and the air bubble communicates on-the-spot control cabinet, and on-the-spot control cabinet communicates remote computer control system.
The field control cabinet is provided with a Programmable Logic Controller (PLC), and the blowing sequence and the blowing interval time of all air cannons can be controlled on site. The remote computer control system comprises a computer, a control program (DCS) and the like, and facilitates a central control operator to remotely control the blowing sequence and the blowing interval time of all air cannons.
An electromagnetic valve, an oil-water separator and a manual valve are arranged on an air inlet pipeline of the air cannon. The oil-water separator is used for separating moisture and oil in the compressed air, and prevents the moisture of the materials from increasing and causing material blockage when the moisture of the materials enters the mixing bin. The electromagnetic valve automatically opens and closes according to the pressure in the air cannon to control the compressed air to enter the air cannon. The manual valve is used for closing air supply when the air cannon is overhauled, and safety is ensured.
Wherein, the air cannon is a plurality of. The specific installation layer number of the air cannon is determined according to the height of a lower cone of the mixing bunker.
Preferably, the outer wall of the lower cone of the mixture bin is hoisted with a plurality of air cannons, each layer of the lower air cannons is provided with 4 groups, and the included angle between the air cannons is 90 degrees; each layer of the high-rise air cannons is provided with 6 groups, and the included angle between every two air cannons is 60 degrees.
The air cannon is connected with the lower cone of the mixing bin through the nozzle and extends into the mixing bin, and the air outlet of the nozzle in the lower cone of the mixing bin is flat and parallel to the inner wall of the lower cone of the mixing bin. Compressed air can be sprayed downwards at a high speed, the bin wall can be cleaned well, and material blockage is avoided.
Wherein, the inner wall of the lower cone of the mixture bin is provided with a fan-shaped wear-resistant steel plate. The fan-shaped wear-resistant steel plate can bear long-term pounding and scouring of the massive limestone, and after the fan-shaped wear-resistant steel plate is used for a period of time, the surface of the steel plate can be brushed to be smoother and not easy to block materials. The fan-shaped wear-resistant steel plate is small in size, is connected with or welded on the bin wall through bolts, and is easy to install and replace.
Wherein, the nozzle is flat gas outlet, and length is 250mm, and the height is 25 mm.
Preferably, the low-rise air cannons and the high-rise air cannons are arranged at an included angle of 15 degrees.
Preferably, the low-rise air cannons and the high-rise air cannons are arranged at an included angle of 45 degrees.
The utility model has simple structure and easy installation, and the fan-shaped wear-resistant steel plate in the lower cone of the mixture bin can reduce the impact and the scouring of the blocky limestone materials on the bin wall on one hand and can reduce the adhesion and the blockage of clay on the bin wall on the other hand; high-speed compressed air in the air cannon is sprayed into the mixing bin through a flat wear-resistant nozzle which extends into the bin and is parallel to the bin wall, so that materials adhered to the bin wall are cleaned, and material blockage in the bin is avoided; the air cannons in the multilayer staggered arrangement can clean the lower cone of the whole mixing bunker; the field control cabinet and the remote computer control system can automatically control the blowing sequence and the blowing interval time of all air cannons, and the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic view of a wear-resistant anti-blocking device for a cement kiln mixing bunker.
FIG. 2 is a schematic diagram of a wear-resistant anti-blocking device for a cement kiln mixing bin with 4 groups of air cannons arranged in a single layer.
FIG. 3 is a schematic diagram of 6 groups of air cannons arranged in a single layer of a wear-resistant anti-blocking device for a cement kiln mixing bin.
Fig. 4 is a schematic diagram of the air cannon, the lower cone of the mixture bin and the flat wear-resistant nozzle of the structure of the utility model.
Fig. 5 is a first view of a mid-flat wear nozzle of the present invention.
Fig. 6 is a second view of the flat wear resistant nozzle of the present invention.
Detailed Description
The following describes in detail a wear-resistant anti-blocking device for a cement kiln mixing bunker provided by the present invention with reference to the accompanying drawings and specific embodiments.
FIG. 1 shows, a wear-resisting anti-blocking device for cement kiln mixing bunker, including mixing bunker lower cone 1, air bubble 2, nozzle 3, on-the-spot control cabinet 7 and remote computer control system 8, air bubble 2 passes through nozzle 3 and connects mixing bunker lower cone 1, and air bubble 2 intercommunication on-the-spot control cabinet 7, and on-the-spot control cabinet 7 intercommunication remote computer control system 8.
An electromagnetic valve 5, an oil-water separator 4 and a manual valve 6 are arranged on an air inlet pipeline of the air cannon 2.
As shown in fig. 2 and 3, 4 groups or 6 groups of air cannons are hung on the outer wall of the lower cone of the mixing bin in a single layer mode, and the included angle between the air cannons is 90 degrees or 60 degrees. And a circle of compressed air pipelines are arranged outside the air cannons, air inlets of 4 groups or 6 groups of air cannons of the layer are connected to the compressed air pipelines, and an oil-water separator, an electromagnetic valve and a manual valve are arranged at the air inlets. The oil-water separator is used for separating moisture and oil in the compressed air, and prevents the moisture of the materials from increasing and causing material blockage when the moisture of the materials enters the mixing bin. The electromagnetic valve automatically opens and closes according to the pressure in the air cannon to control the compressed air to enter the air cannon. The manual valve is used for closing air supply when the air cannon is overhauled, and safety is ensured. The outer wall of a lower cone 1 of the mixing bin is provided with a plurality of layers of air cannons 2 in a hoisting mode, 4 groups of the air cannons 2 in the lower layer are arranged on each layer, and the included angle between the air cannons is 90 degrees; each layer of the high-rise air cannons 2 is provided with 6 groups, and the included angle between the air cannons is 60 degrees.
As shown in fig. 4, 5 and 6, the air cannon outlet employs a flat, wear-resistant nozzle 3. The end of the flat wear-resistant nozzle 3 connected with the air cannon is circular, and the size of the flat wear-resistant nozzle is consistent with that of an air cannon outlet. The air outlet of the flat wear-resistant nozzle 3 is flat, the length of the flat wear-resistant nozzle is 250mm, and the height of the flat wear-resistant nozzle is 25 mm. The material of the flat wear nozzle 3 is Q235B. The flat wear-resistant nozzle 3 extends to the interior of the lower cone of the mixing bin, the air outlet is parallel to the bin wall, high-speed compressed air can be sprayed downwards, the bin wall can be cleaned well, and material blockage is avoided.
Finally, it should be noted that the above embodiments are only intended to describe the technical solution of the present invention and not to limit the technical method, the present invention can be extended to other modifications, changes, applications and embodiments in application, and all such modifications, changes, applications, embodiments are therefore considered to be within the spirit and teaching scope of the present invention.
Claims (9)
1. The utility model provides a wear-resisting stifled device that prevents for cement kiln mixing bunker, includes mixing bunker lower cone (1), air bubble (2), nozzle (3), field control cabinet (7) and remote computer control system (8), its characterized in that, cone (1) under air bubble (2) pass through nozzle (3) connection mixing bunker, air bubble (2) intercommunication field control cabinet (7), field control cabinet (7) intercommunication remote computer control system (8).
2. The wear-resistant anti-blocking device for the cement kiln mixing bunker of claim 1, characterized in that the air inlet pipeline of the air cannon (2) is provided with an electromagnetic valve (5), an oil-water separator (4) and a manual valve (6).
3. The wear-resistant and anti-blocking device for the cement kiln mixing silo according to claim 1, characterized in that the air cannon (2) is multiple.
4. The wear-resistant and anti-blocking device for the cement kiln mixing bin as claimed in claim 1, wherein the outer wall of the mixing bin lower cone (1) is provided with a plurality of air cannons (2), each layer of the lower air cannons (2) is provided with 4 groups, and the included angle between the air cannons is 90 degrees; each layer of the high-rise air cannons (2) is provided with 6 groups, and the included angle between the air cannons is 60 degrees.
5. The wear-resistant and anti-blocking device for the cement kiln mixing bunker of claim 1, characterized in that the air cannon (2) is connected with the mixing bunker lower cone (1) through the nozzle (3) and extends to the interior of the mixing bunker lower cone (1), and the air outlet of the nozzle (3) in the mixing bunker lower cone (1) is flat and parallel to the inner wall of the mixing bunker lower cone (1).
6. The wear-resistant and anti-blocking device for the mixing silo of the cement kiln as recited in claim 1, characterized in that the inner wall of the lower cone (1) of the mixing silo is provided with a fan-shaped wear-resistant steel plate.
7. The wear-resistant and anti-blocking device for the cement kiln mixing bunker of claim 5, characterized in that the nozzle (3) has a flat outlet, a length of 250mm and a height of 25 mm.
8. The wear-resistant and anti-blocking device for the cement kiln mixing bunker of claim 4, characterized in that the low-rise air cannon (2) and the high-rise air cannon (2) are arranged at an included angle of 15 degrees.
9. The wear-resistant and anti-blocking device for the cement kiln mixing bunker of claim 4, characterized in that the low-rise air cannon (2) and the high-rise air cannon (2) are arranged at an included angle of 45 degrees.
Priority Applications (1)
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CN202022414746.0U CN213975413U (en) | 2020-10-27 | 2020-10-27 | Wear-resisting anti-blocking device for cement kiln mixing bunker |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114276030A (en) * | 2022-02-08 | 2022-04-05 | 舞钢实业发展有限责任公司 | Kiln channel dredging device of double-chamber lime kiln and using method thereof |
-
2020
- 2020-10-27 CN CN202022414746.0U patent/CN213975413U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114276030A (en) * | 2022-02-08 | 2022-04-05 | 舞钢实业发展有限责任公司 | Kiln channel dredging device of double-chamber lime kiln and using method thereof |
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Effective date of registration: 20220530 Address after: 100000 room 1201, Ganjiakou building, No. 17, Sanlihe Road, Haidian District, Beijing Patentee after: Sinoma overseas technology development Co.,Ltd. Address before: 100037 12 / F, Ganjiakou building, 17 Sanlihe Road, Haidian District, Beijing Patentee before: SINOMA OVERSEAS DEVELOPMENT CO.,LTD. |
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