CN201454665U - Crushing device for realizing automatic control of material return flow path - Google Patents
Crushing device for realizing automatic control of material return flow path Download PDFInfo
- Publication number
- CN201454665U CN201454665U CN200920036861XU CN200920036861U CN201454665U CN 201454665 U CN201454665 U CN 201454665U CN 200920036861X U CN200920036861X U CN 200920036861XU CN 200920036861 U CN200920036861 U CN 200920036861U CN 201454665 U CN201454665 U CN 201454665U
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- Prior art keywords
- walking
- disintegrating machine
- vibration
- guide rail
- automatically
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- Expired - Lifetime
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Abstract
The utility model relates to a crushing device for realizing automatic control of a material return flow path, comprising an automatic lifting device (100), a crushing machine (200), a vibration travelling trolley (300) and a shot blasting machine (400), the automatic lifting device (100) is arranged on the crushing machine (200), the vibration travelling trolley (300) is arranged at the lower part of the crushing machine (200), and the shot blasting machine (400) is connected with the vibration travelling trolley (300). The crushing device can timely crush the material return flow path for product off-line on the production line, so as to avoid the piling up of the material return flow path, obtain the material return flow path which is crushed uniformly, improve the working efficiency and reduce the labor cost.
Description
Technical field
The utility model relates to the material stream material that returns of casting field cast product and realizes the broken equipment of control automatically.
Background technology
Traditional returns material stream disintegrating apparatus in use, the returning the material stream and need climb by fork truck and be transported to the disintegrating machine porch and carry out break process of following line products, fork truck climbing carrying is carried and is work high above the ground, the operating environment degree of danger is than higher, and will return material and be poured into disintegrating machine when inlet, work as the disintegrating machine stripper plate this moment at the state of opening, that treats fragmentation returns material not dropping to automatically on the ground through after the crusher in crushing, causes and repeats carrying work and increased hand labor intensity.
Because disintegrating machine equipment be independent control, can't detect and judge to have or not and return the material flow channel material, as long as open broken function, no matter the disintegrating machine the inside whether return material all can only continuous service, the abrasion of acceleration equipment, increase equipment power consumption.And because disintegrating machine has only a kind of crumbling method, the material stream that returns for different sizes in producing carries out after the fragmentation, will produce stream not of uniform size, cause broken material inhomogeneous, and the material stream material of returning after the fragmentation is not classified when well promptly not entering into furnace melting, increased the difficulty of electric furnace dissolving, caused the quality instability that dissolution velocity is slow, melt the gained molten iron, increased and dissolved required electric weight.
The material stream that returns after crusher in crushing is intact drops on the ground automatically, find by a dead lift and to return material stream cleaning in the shot-blasting machine, and because there is very big individual difference in the mode that a dead lift is picked up, cause shot-blasting machine to put forward the charging basket overload fault that gets stuck sometimes, and the labor intensity of a dead lift is big, efficient is low.
Wish very in the foundry industry that the material stream that returns of line products is realized Automatic Control down, can be broken into fritter with returning material automatically, flow path surfaces after the fragmentation is cleared up and the material classification is controlled, reducing down, the material stream that returns of line products overstocks the working strength that reaches the manual type carrying, the reusable abrasion of minimizing equipment, the efficient of raising electric furnace motlten metal thing reduces the electric furnace power consumption, guarantee that electric furnace melts the quality of molten iron, increases work efficiency.
The utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of material stream that returns that in time product on production line is rolled off the production line to carry out break process, avoid returning overstocking of material stream, obtain the evenly broken material stream that returns, increase work efficiency, reduce the realization of human cost and return the material stream breaker of control automatically.
The utility model is achieved through the following technical solutions:
A kind of material stream breaker of control automatically that returns, comprise: carry materials device 100, disintegrating machine 200, vibration walking carriage 300, shot-blasting machine 400 automatically, the described materials device 100 of carrying automatically is arranged on the disintegrating machine 200, vibration walking carriage 300 is arranged on disintegrating machine 200 bottoms, and shot-blasting machine 400 connects vibration walking carriage 300.
The aforementioned material stream breaker of control automatically that returns, it is characterized in that the described materials device of carrying automatically comprises anchor post 1, carry charging basket 2, promote motor 3, promote reductor 4, steel wire rope 5, limit switch, track, promote motor 3 and promote the top that reductor 4 is installed in anchor post 1, be connected to cable drum 6 through jockey, the steel wire rope support roller 7 of steel wire rope 5 one ends through carrying on the charging basket is connected on the steel wire rope fixed support 8, anchor post 1 is provided with rising guide rail 9, the front portion of guide rail is an arc-shaped guide rail, the arc-shaped guide rail end is provided with arc-shaped guide rail pulley 10, the part of corresponding arc-shaped guide rail 12 is provided with arc 11, carrying charging basket 2 can slide along this guide rail 9, be provided with on the anchor post 1, down, wait for spacing fixed support 13a, 13b, 13c, on, down, wait on the spacing fixed support and being respectively equipped with, lower position switch 14a, 14b, wait for broken limit switch 14c, stop broken limit switch 14d. pillar top, motor lower portion is provided with channel-section steel fixed support 15.
The aforementioned material stream breaker of control automatically that returns, it is characterized in that described roller fixed support 21, roller holder 22, the deep floor 23 that charging basket 2 comprises staving 20, is arranged on the staving rear portion of carrying, the staving sidewall is installed steel wire rope support roller 24 and steel wire rope fixed support 25, interior lining panel 26 is installed at top in the staving, the middle part is installed and is strengthened channel-section steel 27, and container case baffle plate 28 is installed in the bottom.
The aforementioned material stream breaker of control automatically that returns is characterized in that the walking reducing motor 32 that described vibration walking carriage 300 is provided with vibration chutes 30, vibrating motor 31 and is used as conveying mechanism power transmission source.Walking reducing motor 32 is connected to walking ball 34 through driving chain 33, and walking ball bottom is provided with walking track 35, and the vibrating transportation trench bottom is provided with damping ball 36.
The aforementioned material stream breaker of control automatically that returns, it is characterized in that being provided for detecting the no material detecting unit that has or not raw material in the disintegrating machine on disintegrating machine stripper plate side, be provided in the disintegrating machine the squeeze pressure unit that material is squeezed to uniform particle size that returns not of uniform size, the corresponding vibration of the outlet of disintegrating machine walking carriage, the vibration walking carriage is connected to shot-blasting machine.
The beneficial effects of the utility model are: the material stream that returns that the utility model can in time roll off the production line to product on production line carries out break process, avoids returning overstocking of material stream, obtains the evenly broken material stream that returns, and increases work efficiency, reduces human cost.
Description of drawings
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the utility model automatic lifting device structural representation;
Fig. 3 is for carrying the charging basket structural representation;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the upward view of Fig. 3;
Fig. 6 is for carrying steel wire rope fixing rack structure schematic diagram on the charging basket;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is for carrying steel wire rope riding wheel structure schematic diagram on the charging basket;
Fig. 9 is the left view of Fig. 7;
Figure 10 is the structural representation of vibration walking carriage;
Figure 11 is the utility model main circuit and control power supply wiring figure;
Figure 12 is main circuit control wiring diagram;
Figure 13 indicator lamp control wiring diagram;
Figure 14 is PLC input control wiring diagram;
Figure 15 is the control loop wiring diagram;
Figure 16 is PLC I/O control wiring diagram.
The specific embodiment
With reference to shown in Figure 1, a kind of breaker of realizing returning the automatic control of material stream, comprise: carry materials device 100 automatically, disintegrating machine 200, vibration walking carriage 300, shot-blasting machine 400, automatically carrying materials device 100 is arranged on the disintegrating machine 200, vibration walking carriage 300 is arranged on disintegrating machine 200 bottoms, the material stream that returns that shot-blasting machine 400 connects line products under vibration walking carriage 300. production lines is transported in the disintegrating machine 200 by carrying material equipment 100 automatically, the automatic broken intact 300. unlatching vibrating motors 32 on the vibration walking carriage that afterwards stream are transported to, the principle of the amplitude that produces by vibrating motor, sliding on the shake table car fragmentation on the vibration chutes 30 down returns material stream material automatic transport and carries in the charging basket to shot-blasting machine 400, there has not been fragmentation to return material stream material when detecting on the vibration chassis, the vibrating motor of vibration chassis stops automatically, vibrates chassis this moment and gets back to automatically and retreat original position.
The vibration chassis is carried and shot-blasting machine is carried between the charging basket operation interrelatedly, carries charging basket when reinforced when the vibration walking carriage at shot-blasting machine, and shot-blasting machine is proposed the charging basket restriction and opened, when shot-blasting machine carry that charging basket is rising and the decline process in, vibration walking carriage restriction walking.
The whole series equipment of rolling off the production line returns the material stream from being crushed to impeller blasting, adopt full automatic machine driving and synchronous electric control system, the material stream that returns that production line rolls off the production line be can at utmost satisfy and even fritter and removing surface obtained being broken into, the material of returning the material stream simultaneously obtains classification control, improve the efficient of electric furnace motlten metal thing, reduce the power consumption of electric furnace, improve personnel's working environment, guarantee that electric furnace melts the quality of molten iron, promotes production efficiency.Return by full automatic vibrating transportation under the mode of material stream, reduced artificial workload effectively, stopped former owing to pick up manually that carrying is incorrect to be caused shot-blasting machine to put forward the charging basket overload fault that gets stuck taking place.
Fig. 2 is for carrying the structural representation of materials device automatically, comprise anchor post 1, carry charging basket 2, promote motor 3, promote reductor 4, steel wire rope 5, limit switch, track etc., promote motor 3 and promote the top that reductor 4 is installed in anchor post 1, be connected to cable drum 6 through jockey, the steel wire rope support roller 7 of steel wire rope 5 one ends through carrying on the charging basket is connected on the steel wire rope fixed support 8, anchor post 1 is provided with rising guide rail 9, the front portion of guide rail is an arc-shaped guide rail, the arc-shaped guide rail end is provided with arc-shaped guide rail pulley 10, the part of corresponding arc-shaped guide rail 12 is provided with arc 11, carrying charging basket 2 can slide along this guide rail 9, be provided with on the anchor post 1, down, wait for spacing fixed support 13a, 13b, 13c, on, down, wait on the spacing fixed support and being respectively equipped with, lower position switch 14a, 14b, wait for broken limit switch 14c, stop broken limit switch 14d.Pillar top, motor lower portion are provided with channel-section steel fixed support 15.
With reference to Fig. 3 to Fig. 9, carry roller fixed support 21, roller holder 22, deep floor 23 that charging basket 2 comprises staving 20, is arranged on the staving rear portion, the staving sidewall is installed steel wire rope support roller 24 and steel wire rope fixed support 25, interior lining panel 26 is installed at top in the staving, the middle part is installed and is strengthened channel-section steel 27, and container case baffle plate 28 is installed in the bottom.
Figure 10 with reference to Figure 10, vibrates the walking reducing motor 32 that walking carriage 300 is provided with vibration chutes 30, vibrating motor 31 and is used as conveying mechanism power transmission source for the structural representation of vibration walking carriage.Walking reducing motor 32 is connected to walking ball 34 through driving chain 33, and walking ball bottom is provided with walking track 35, and the vibrating transportation trench bottom is provided with damping ball 36.
In the actual use, automatically carrying materials device 100 will fill the container that returns the material stream and be transported to disintegrating machine from ground and carry the charging basket 2, the artificial automatic broken switch of disintegrating machine of opening, carrying charging basket 2 rises automatically, when carrying charging basket and rise to 6 meters position, programme-control starts disintegrating machine automatically, the disintegrating machine stripper plate gets back to the position of cutting out automatically, prevented effectively because the position that the disintegrating machine stripper plate is being opened, when proposing the charging basket batch turning, treat broken return the material stream and can not drop on the ground automatically through after the crusher in crushing.Program detects the disintegrating machine stripper plate in the closed position, carry position that charging basket rises to 7 meters automatically begin to pour out fill container case return the material stream to the disintegrating machine porch, after waiting for for 10 seconds, carry charging basket and get back to the position that descends and stop automatically, wait for that batch material promotes carrying down.This cover system adopts the control of fully automatic winding material loading, propose the charging basket rising and concern interconnected lock mutually with the disintegrating machine sequence of movement with decline controlled condition, avoid the operating environment of fork truck high-altitude carrying fully, effectively prevented from simultaneously to treat broken return the material stream and can not drop to automatically on the ground through after the crusher in crushing, reduce artificial workload, improved work efficiency of workers.
Install a cover additional at the disintegrating machine stripper plate and do not have the material detecting unit, disintegrating machine is in service automatically, when stripper plate is got back to the no material detecting unit switch that newly installs additional, do not returned material in the expression disintegrating machine machine, the disintegrating machine stripper plate was got back to the closed position automatically and was stopped this moment, effectively control the idleness of equipment time, reduced reusable abrasion of equipment and equipment power consumption.
One squeeze pressure unit is set in the disintegrating machine, in automatic shattering process, 6 extruding are implemented continuously to the material stream that returns not of uniform size in the squeeze pressure unit, pinch detection is judged to the squeeze pressure unit controls, the stripper plate position of can drawing back automatically, the material that the material stream hoards that returns in the disintegrating machine machine is closely dropped in machine, when stripper plate pushes once more, the material stream material that returns of different sizes is crossed tight extruding together, can become equal size and return the material broken material, has satisfied the condition of electric furnace dissolution of metals thing, improved the efficient of electric furnace dissolving, reduced electric furnace simultaneously because the slow power consumption that increases of dissolution velocity.
The foregoing description does not limit the utility model in any form, and all employings are equal to the technical scheme that mode obtained of replacement or equivalent transformation, all drop in the protection domain of the present utility model.
Claims (5)
1. one kind is returned the material stream breaker of control automatically, comprise: carry materials device (100), disintegrating machine (200), vibration walking carriage (300), shot-blasting machine (400) automatically, the described materials device (100) of carrying automatically is arranged on the disintegrating machine (200), vibration walking carriage (300) is arranged on disintegrating machine (200) bottom, and shot-blasting machine (400) connects vibration walking carriage (300).
2. the material stream breaker of control automatically that returns according to claim 1, it is characterized in that the described materials device of carrying automatically comprises anchor post (1), carry charging basket (2), promote motor (3), promote reductor (4), steel wire rope (5), limit switch, track, promote motor (3) and promote the top that reductor (4) is installed in anchor post (1), be connected to cable drum (6) through jockey, the steel wire rope support roller (7) of steel wire rope (5) one ends through carrying on the charging basket is connected on the steel wire rope fixed support (8), anchor post (1) is provided with rising guide rail (9), the front portion of guide rail is an arc-shaped guide rail, the arc-shaped guide rail end is provided with arc-shaped guide rail pulley (10), the part of corresponding arc-shaped guide rail (12) is provided with arc (11), carrying charging basket (2) can slide along this guide rail (9), anchor post is provided with on (1), down, wait for spacing fixed support (13a), (13b), (13c), on, down, wait on the spacing fixed support and being respectively equipped with, lower position switch (14a), (14b), wait for broken limit switch (14c), stop broken limit switch (14d), pillar top, motor lower portion are provided with channel-section steel fixed support (15).
3. the material stream breaker of control automatically that returns according to claim 2, it is characterized in that described roller fixed support (21), roller holder (22), the deep floor (23) that charging basket (2) comprises staving (20), is arranged on the staving rear portion of carrying, the staving sidewall is installed steel wire rope support roller (24) and steel wire rope fixed support (25), interior lining panel (26) is installed at top in the staving, the middle part is installed and is strengthened channel-section steel (27), and container case baffle plate (28) is installed in the bottom.
4. the material stream breaker of control automatically that returns according to claim 1 is characterized in that the walking reducing motor (32) that described vibration walking carriage (300) is provided with vibration chutes (30), vibrating motor (31) and is used as conveying mechanism power transmission source.Walking reducing motor (32) is connected to walking ball (34) through driving chain (33), and walking ball bottom is provided with walking track (35), and the vibrating transportation trench bottom is provided with damping ball (36).
5. the material stream breaker of control automatically that returns according to claim 1, it is characterized in that being provided for detecting the no material detecting unit that has or not raw material in the disintegrating machine on disintegrating machine stripper plate side, be provided in the disintegrating machine the squeeze pressure unit that material is squeezed to uniform particle size that returns not of uniform size, the corresponding vibration of the outlet of disintegrating machine walking carriage, the vibration walking carriage is connected to shot-blasting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920036861XU CN201454665U (en) | 2009-02-26 | 2009-02-26 | Crushing device for realizing automatic control of material return flow path |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920036861XU CN201454665U (en) | 2009-02-26 | 2009-02-26 | Crushing device for realizing automatic control of material return flow path |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201454665U true CN201454665U (en) | 2010-05-12 |
Family
ID=42382013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920036861XU Expired - Lifetime CN201454665U (en) | 2009-02-26 | 2009-02-26 | Crushing device for realizing automatic control of material return flow path |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201454665U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107402528A (en) * | 2017-06-28 | 2017-11-28 | 无锡华玉铝业有限公司 | Automatic shot blasting Electrical Control system and its method of work |
| CN108465543A (en) * | 2018-04-20 | 2018-08-31 | 合肥沃智信息科技有限公司 | A kind of ceramic powder production and processing technology |
| CN108722641A (en) * | 2018-07-20 | 2018-11-02 | 常州好迪机械有限公司 | A kind of peener broken online |
-
2009
- 2009-02-26 CN CN200920036861XU patent/CN201454665U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107402528A (en) * | 2017-06-28 | 2017-11-28 | 无锡华玉铝业有限公司 | Automatic shot blasting Electrical Control system and its method of work |
| CN108465543A (en) * | 2018-04-20 | 2018-08-31 | 合肥沃智信息科技有限公司 | A kind of ceramic powder production and processing technology |
| CN108722641A (en) * | 2018-07-20 | 2018-11-02 | 常州好迪机械有限公司 | A kind of peener broken online |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100512 |