CN209647588U - A kind of zinc founding automatic assembly line - Google Patents

Abstract

It include charging system the utility model discloses a kind of zinc founding automatic assembly line, melt system, casting system and ingot casting system, charging system, melt system, casting system and ingot casting system are sequentially connected, charging system includes conveyer, elevator, pusher, tipper and batch charger, cathode plate is transported to the top of elevator by conveyer, elevator rising jacks up cathode plate, so that cathode plate and conveyer are detached from, then cathode plate is pushed in tipper by pusher, cathode plate is rotated by 90 ° by tipper, batch charger decline clamps the upper end of cathode plate, cathode plate is put into melt system, cathode plate is fused into zinc liquid by melt system, casting system extracts the zinc liquid in melt system and is cast to ingot casting system, zinc liquid is cast as zinc ingot metal by ingot casting system, entire founding production process automatically controls, low energy consumption for founding , founding direct yield it is high, reduce production disruption caused by artificial origin, reduce human cost.

Description

A kind of zinc founding automatic assembly line

Technical field

The utility model relates to casting technology fields, and in particular to a kind of zinc founding automatic assembly line.

Background technique

In zinc founding production process, production line used at present is using hand stock, manually skims, manually takes off zinc ingot metal Surface scale, artificial code ingot, hand press-packing, artificial weighing, artificial labeling.Every main frequency furnace needs to be arranged special messenger incessantly Hand stock is carried out, cathode plate is pushed in turn in main frequency furnace operator melts, operator's building ring mirror difference and labor Fatigue resistance is big, and hand stock generates the drawbacks such as the oxidation quantity of slag is big, founding direct yield is low.Every main frequency furnace needs that special messenger is arranged Dross is clawed out of main frequency furnace using steel rake incessantly, is taken time and effort, and the dross that can not will be far from skimming gate claws, steel It is also easy to reach in the liquid below dross during rake use, takes a large amount of metallic zinc out of.Every production line also needs to set Special messenger takes off zinc ingot metal surface scale, code ingot, packing, weighing, labeling.These manual works not only large labor intensity, and it is artificial Factor influences the direct yield of zinc founding, energy consumption, zinc ingot metal surface quality very big.

Utility model content

In view of the above-mentioned problems, a kind of zinc founding automatic assembly line is provided, it is equal from the entire technical process for being fed to ingot casting It automatically controls, reduces influence of the human factor to production process.

In order to achieve the above objectives, the technical scheme adopted by the utility model is a kind of zinc founding automatic assembly line, including Charging system, melt system, casting system and ingot casting system, the charging system include conveyer, elevator, pusher, turn over Favourable turn and batch charger, the conveyer include that carriage, feeder motor and two carrier chains, the feeder motor are fixed on conveying Frame, the feeder motor drive the carrier chain rotation；The elevator is set to the front end of the conveyer, the elevator packet Lifting seat, lifting platform and lifting hydraulic cylinder are included, one end of the lifting platform is hingedly coupled to the lifting seat, the lifting The other end hinge of platform connects the piston rod of the lifting hydraulic cylinder, and the cylinder barrel of the lifting hydraulic cylinder is hingedly coupled to the liter Base drops, and the middle part of the lifting platform is equipped with for the key way by the carrier chain, and the lifting platform is far from the elevator One end of seat is set between two carrier chains；The pusher is set to the rear of the elevator, and the pusher includes Frame and push hydraulic cylinder are pushed, the cylinder barrel of the push hydraulic cylinder is fixed on the push frame, the work of the push hydraulic cylinder Stopper rod is fixedly connected with push plate；The tipper is set to the front of the elevator, and the tipper includes support frame, overturning Frame, fastener and overturning hydraulic cylinder, one end of the rollover stand are hingedly coupled to support frame as described above, the cylinder of the overturning hydraulic cylinder Cylinder is hingedly coupled to support frame as described above close to the side of the elevator, and the piston rod of the overturning hydraulic cylinder is hingedly coupled to institute Side of the rollover stand far from the elevator is stated, the rollover stand is equipped with open slot far from one end of support frame as described above, described to open The bottom of mouth slot is equipped with cathode grillage, and the upper surface of the cathode grillage is lower than the upper surface of the lifting platform, the open slot Width be greater than the width of cathode plate, the two sides that the fastener is respectively arranged on the open slot are used to cathode plate being fixed on institute State rollover stand；The batch charger is set to the front of the tipper, and the batch charger includes rack, crane, lifting hydraulic cylinder And fixture, the rack are equipped with vertical guide rail, the crane is slidably mounted on the guide rail, and the lifting hydraulic cylinder is logical It crosses pulley and connects the crane with chain, the fixture is fixed on the crane；The melt system include main frequency furnace, Fixed frame, enriching apparatus and slag-draining device, the top of the main frequency furnace are equipped with feeding port, and the feeding port is set to the fixture The side wall of lower section, the main frequency furnace is equipped with skimming gate far from one end of the feeding port, and the fixed frame includes enrichment frame and row Slag frame, the deslagging frame is fixed at the skimming gate respectively and the side wall of the main frequency furnace opposite with the skimming gate On, the enrichment frame is fixed at the side wall of the main frequency furnace, and the enrichment is set up between the deslagging frame and feeding port；Institute It states enriching apparatus to be installed on the enrichment frame, the enriching apparatus includes enrichment motor, shaft and several blades, the richness Collection motor is fixed on the enrichment frame, and the shaft is through the main frequency furnace and is rotatablely connected the enrichment frame, and the shaft passes The dynamic connection enrichment motor, the blade are fixed in the shaft, central axis of several described blades along the shaft The setting of line direction, the shaft are set to the top of the dross in the main frequency furnace；The slag-draining device include screw rod, shell and Deslagging motor, the deslagging motor are fixed on deslagging frame, and the screw rod is set to side of the shaft far from the feeding port, The screw rod is through the main frequency furnace and is rotatablely connected the deslagging frame, and the screw rod is set to the dross in the main frequency furnace Top, one end of the screw rod is described from being pierced by the main frequency furnace in the skimming gate and extend to outside the main frequency furnace The other end transmission connection deslagging motor of screw rod, the screw rod are equipped with flight, and the shell is set to the spiral The one end of bar far from the deslagging motor, the shell are sheathed on outside the screw rod, and the shell is fixedly connected with the deslagging The lower part of frame, the one end of the shell far from the main frequency furnace is equipped with slag-drip opening；The casting system includes zinc liquid pump, medial launder And casting machine, the inlet tube of the zinc liquid pump are connected to the main frequency furnace, the outlet tube of the zinc liquid pump is connected to the medial launder, institute Medial launder is stated equipped with overflow port, the overflow port is connected to the main frequency furnace, and the casting machine is set to the medial launder and ingot casting system Between system；The ingot casting system includes ingot casting chain, flaying machine, cooling device and the reception device for collecting zinc ingot metal, the casting The rear end of the direction of transfer of ingot chain be set to the casting machine side, the outer surface of the ingot casting chain be fixed with for zinc ingot metal at The zinc ingot metal mold of type, the flaying machine are set to the top of the ingot casting chain, and the flaying machine and cooling device are successively along the casting The direction of transfer of ingot chain is arranged, and the reception device is set to the lower section of the front end of the direction of transfer of the ingot casting chain.

It further, further include packaging system, the packaging system includes for concentrating the transfer device of zinc ingot metal, for inciting somebody to action Stacking machine that zinc ingot metal is carried and stacked, the baling press for zinc ingot metal heap to be packaged, is used for pair the transport device for transporting zinc ingot metal The weigher that zinc ingot metal is weighed and the labelling machine for labelling, the transfer device connection reception device, the stacking machine, Baling press, weigher, labelling machine are successively set to the side of the transport device, the code along the traffic direction of the transport device Stack machine is set between the transfer device and transport device.The operations such as code ingot, packing, weighing, labeling in production process are Right packaging system is automatically performed, and without human intervention, the efficiency of packaging is improved while reducing human cost, safer Reliably.

Further, the casting machine includes casting shelf, robotic arm and baler, and the robotic arm is installed on institute It states in casting shelf, the baler is installed on the end of the robotic arm.

Further, the cooling device includes hydraulic spray nozzle, air blower and chute, the hydraulic spray nozzle and air blower according to The secondary traffic direction along the ingot casting chain is set to the top of the ingot casting chain, and the hydraulic spray nozzle and air blower are towards the zinc The upper surface of ingot mould tool, the chute are set to the lower section of the zinc ingot metal mold equipped with zinc ingot metal, are equipped in the chute towards institute State the spray head of the bottom of zinc ingot metal mold.

Further, the reception device includes sliding slot, lifting cylinder and receiver board, and the sliding slot is fixed at the casting The lower section of the front end of the direction of transfer of ingot chain, the upper end of the sliding slot are equipped with through-hole, and the width of the through-hole is greater than the reception The width of plate, the width of the through-hole are less than the width of zinc ingot metal, and the cylinder body of the lifting cylinder is fixed under the through-hole Side, the receiver board are fixed on the piston rod of the lifting cylinder, and when the cylinder is shunk, the receiver board is located at the through-hole Lower section, the cylinder stretch out when, the receiver board abuts the zinc ingot metal in the zinc ingot metal mold.

Further, the rollover stand is equipped with sliding rail, the rotation centerline of the vertical rollover stand of the sliding rail, the cunning Locating piece is fixed in the middle part of rail, the fastener is slidably mounted on the sliding rail, and the fastener includes two pairs of clampings Device, two pairs of clamping devices are respectively arranged on the two sides of the open slot, and the clamping device includes the first gripper jaw, second The structure of gripper jaw and clamping hydraulic cylinder, first gripper jaw and the second gripper jaw is symmetrical, the clamping hydraulic cylinder Cylinder barrel and piston rod are respectively fixedly connected with first gripper jaw and the second gripper jaw, first gripper jaw and the second gripper jaw It is slidably mounted on the sliding rail respectively, the locating piece is set between first gripper jaw and the second clamping.

Further, the flaying machine including the rack that strips off the skin, translating trolleys, lifting device, flaying machine ontology and is used to incite somebody to action The flaying machine ontology is connected to the synchronizer on the ingot casting chain, and the translating trolleys are slidably mounted on the rack that strips off the skin On, the lifting device and synchronizer are individually fixed on the translating trolleys, and the flaying machine ontology is fixed on the lifting On device.

Due to taking above-mentioned technical proposal, had the beneficial effect that acquired by the utility model

1, the charging in the zinc founding automatic assembly line production process of the utility model, skim, cast, ingot casting, stripping off the skin Technical process is completed using machine automatization, and without manually operating in person, machine automatization founding production process is automatically controlled, and is melted Low energy consumption for casting, founding direct yield is high, reduces production disruption caused by artificial origin, reduces human cost.

2, cathode plate is transported to liter by conveying by the automatic feeding system of the zinc founding automatic assembly line of the utility model The top of drop machine, elevator rise the cathode plate for carrying out conveyer conveying and jack up, and cathode plate is detached from conveyer, and then pusher will Cathode plate on elevator is shifted onto tipper, and tipper fastener clamps cathode plate up and down and cathode plate is overturn 90 °, so that Cathode plate is erect, and the fixture of batch charger declines and clamp the upper end of the cathode plate of setting, and the fixture of last batch charger holds yin Pole plate continues to decline, and cathode plate is protruded into main frequency furnace from the feeding port of main frequency furnace, so that the lower end of cathode plate extend into work Liquid depths in frequency furnace, cathode plate unclamp again fixture after being completely melt, when charging is not in cathode plate impact main frequency furnace Refractory material, inductor, increase the service life of main frequency furnace, cathode plate gos deep into liquid level hereinafter, burn-off rate is accelerated, power consumption drop It is low, and reduce and oxidation generation oxidizing slag occurs with air, improve the efficiency and direct yield of founding.

3, the melt system of the zinc founding automatic assembly line of the utility model automatically clears up the dross in main frequency furnace, Enriching apparatus and slag-draining device are set to the top of liquid level, and enriching apparatus focuses on the dross in main frequency furnace at slag-draining device, Dross is clawed main frequency furnace again by slag-draining device, is entirely skimmed process without human intervention, is reduced labor intensity and human cost, And enriching apparatus and slag-draining device will not enter under liquid level when skimming, so being not in go deep into liquid level to carry a large amount of zinc secretly The case where metal comes out improves founding direct yield.Enriching apparatus drives blade rotation by shaft, by main frequency furnace everywhere Dross is enriched at slag-draining device, avoids the dross of the corner in main frequency furnace from accumulating blocked up, cleanup area is wide, and blade is gone to most There is certain distance with liquid level when lower, dross on liquid level will not all be focused at device for removing slag, remaining on liquid level has One layer of dross maintains the temperature of liquid in main frequency furnace, the quality of founding is improved while reducing power consumption.

4, it is carried out continuously in the casting system of the utility model and ingot casting system work process, casting machine pours zinc liquid It after casting onto mold, returns to and dips zinc liquid at medial launder again, then return the mold top of ingot casting chain, at this time subsequent mould Tool just runs to casting position, casting system and ingot casting system without stopping, and ingot casting is high-efficient.

5, the casting system of the utility model extracts zinc liquid to medial launder using zinc liquid pump, and medial launder is equipped with connection main frequency furnace Overflow port, the oxidizing slag of main frequency furnace enters can flow back to main frequency furnace after medial launder from the overflow port of medial launder, and casting machine is with scooping The zinc liquid that spoon is dipped from medial launder is free of oxidizing slag, improves zinc ingot metal quality, overflow port without oxidizing slag that is, in the zinc liquid of ingot casting The zinc liquid hold-up in medial launder can also be kept to stablize, to guarantee that the zinc liquid measure that casting machine dips keeps stablizing, improve zinc The qualification rate of ingot.

6, the ingot casting system of the utility model is stripped off the skin using flaying machine, and primary take off simultaneously takes two pieces of zinc ingot metals, is taken off simultaneously Skin machine and ingot casting chain are run simultaneously, and reduce the personnel that strip off the skin, and ingot casting system is equipped with hydraulic spray nozzle, air blower and chute, can be right Zinc ingot metal after taking outer skin off is cooled down, and the surface quality of zinc ingot metal is good.

Detailed description of the invention

Fig. 1 is a kind of structural schematic diagram of zinc founding automatic assembly line of the utility model；

Fig. 2 is the structural schematic diagram of the charging system of the utility model；

Fig. 3 is the structural schematic diagram of the tipper of the charging system of the utility model；

Fig. 4 is the overlooking structure diagram of the melt system of the utility model；

Fig. 5 is the cross-sectional cut-away schematic diagram of the shaft of the enriching apparatus of melt system and blade in the utility model；

Fig. 6 is the casting system of the utility model and the structural schematic diagram of ingot casting system；

Fig. 7 is the structural schematic diagram of the packaging system of the utility model；

Wherein, 1- charging system, 11- pusher, 111- push frame, and 112- pushes hydraulic cylinder, 113- push plate, 12- lifting Machine, 121- lifting seat, 122- lifting platform, 123- lifting hydraulic cylinder, 124- key way, 13- tipper, 131- support frame, 1311- pedestal, 1312- support base, 1313- column, 132- rollover stand, 1321- sliding rail, 1322- locating piece, 133- overturn liquid Cylinder pressure, 134- cathode grillage, 135- fastener, the first gripper jaw of 1351-, the second gripper jaw of 1352-, 1353- clamping are hydraulic Cylinder, 14- batch charger, 141- rack, 142- lifting motor, 143- crane, 144- fixture, 15- conveyer, 151- carriage, 152- feeder motor, 153- carrier chain, 16- cathode plate, 2- melt system, 21- main frequency furnace, 211- feeding port, 212- skim Mouthful, 22- enriching apparatus, 221- is enriched with frame, and 222- is enriched with motor, 223- blade, 224- shaft, 23- slag-draining device, 231- row Slag frame, 232- deslagging motor, 233- screw rod, 234- shell, 3- casting system, 31- zinc liquid pump, 32- medial launder, 33- casting Machine, 4- ingot casting system, 41- ingot casting chain, 42- flaying machine, 43- cooling device, 431- hydraulic spray nozzle, 432- air blower, 433- are slipped Slot, 44- zinc ingot metal mold, 45- reception device, 5- packaging system, 51- receive conveyer belt, the traversing conveyer belt of 52-, and 53- concentrates transmission Band, 54- stacking machine, 55- stacking conveyer belt, 56- baling press, 57- weigher, 58- labelling machine.

Specific embodiment

The specific implementation of utility model is further illustrated below in conjunction with attached drawing.

It please refers to shown in Fig. 1, a kind of zinc founding automatic assembly line includes a set of charging system 1, a set of melt system 2, two 3, two sets of ingot casting systems 4 of casting system and a set of packaging system 5 are covered, two sets of casting systems 3 are respectively symmetrically set on melt system 2 Two sides, two sets of ingot casting systems 4 respectively correspond two sets of casting systems 3, charging, melt, casting, ingot casting and the packaging point of founding It is not automatically performed by charging system 1, melt system 2, casting system 3, ingot casting system 4 and packaging system 5.Cathode plate 16 is through adding Material system 1 is transported and is put into melt system 2, and cathode plate 16 is fused into zinc liquid by melt system 2, and casting system 3 extracts melt Zinc liquid in system 2 is simultaneously cast to ingot casting system 4, ingot casting system 4 by zinc liquid be cast as zinc ingot metal and by zinc ingot metal it is defeated to packaging system 5, packaging system 5 carries out code ingot, packing, weighing and labeling to zinc ingot metal, finally obtains packaged zinc ingot metal, and it is raw to complete entire founding Production process.

Shown in referring to figure 2., automatic feeding system 1 includes conveyer 15, elevator 12, pusher 11,13 and of tipper Batch charger 14, elevator 12 are set to the front end of conveyer 15, and pusher 11 is set to the rear of elevator 12, and tipper 13 is set to The front of elevator 12, batch charger 14 are set to the front of tipper 13, positioned at the upper of main frequency furnace 21 when 13 horizontality of tipper Side.Cathode plate 16 is transported to the top of elevator 12 by conveyer 15, and elevator 12 rises the cathode plate 16 on conveyer 15 It jacks up, cathode plate 16 is detached from conveyer 15, and then pusher 11 shifts the cathode plate 16 on elevator 12 on tipper 13 onto, turns over Cathode plate 16 is overturn 90 ° by favourable turn 13, so that cathode plate 16 is erect, the cathode plate 16 of setting is stretched main frequency furnace 21 by batch charger 14 Liquid depths.

Shown in referring to figure 2., conveyer 15 includes carriage 151, feeder motor 152, sprocket wheel and two carrier chains 153, Feeder motor 152 is fixed on carriage 151, and sprocket wheel is rotatablely installed on carriage 151, and two carrier chains 153 are respectively arranged in The both ends of sprocket wheel, the transmission connection sprocket wheel of feeder motor 152, feeder motor 152 pass through two 153 framves of carrier chain of chain wheel drive yin Pole plate 16 conveys forward, and the direction and the conveying direction of cathode plate 16 of elevator 12 of the conveying cathode plate 16 of carrier chain 153 are vertical.

Shown in referring to figure 2., elevator 12 includes lifting seat 121, lifting platform 122 and lifting hydraulic cylinder 123, elevator Seat 121 is fixed on ground, and the cylinder barrel of lifting hydraulic cylinder 123 is hingedly coupled to the lower part of lifting seat 121, lifting platform 122 One end is hingedly coupled to the top of lifting seat 121, the other end of lifting platform 122 and the piston rod hinge of lifting hydraulic cylinder 123 Connection.The middle part of lifting platform 122 is equipped with the key way 124 that a top and both ends are open, wherein a carrier chain 153 passes through chain Slot 124, another carrier chain 153 are set between lifting platform 122 and pusher 11, and lifting platform 122 is far from lifting seat 121 One end is set between two carrier chains 153, when elevator 12 drops to low level, the one of key way 124 and separate lifting seat 121 Lifting platform 122 between end is lower than the upper surface of carrier chain 153, when elevator 12 rises to a high position, the upper surface of lifting platform 122 Higher than the upper surface of carrier chain 153.

Pusher 11 includes push frame 111 and push hydraulic cylinder 112, and push frame 111 is fixed on ground, pushes hydraulic cylinder 112 cylinder barrel level is fixed on the top of push frame 111, and the piston rod of push hydraulic cylinder 112 is fixedly connected with push plate 113, pushes away The lowest part of plate 113 is higher than the upper surface of lifting platform 122 and is higher than the upper surface of carrier chain 153, and push plate 113 can gone up and down It is moved back and forth between 12 rear end of machine and front end.

Referring to figure 2. and shown in Fig. 3, tipper 13 includes support frame 131, rollover stand 132, fastener 135 and overturning liquid Cylinder pressure 133, support frame 131 are used to support rollover stand 132 and overturning hydraulic cylinder 133, and rollover stand 132 is used for fixed negative pole plate 16 And overturn cathode plate 16, fastener 135 is used for fixed negative pole plate 16, and cathode plate 16 is avoided to fall when overturning.Support frame 131 Including pedestal 1311, support base 1312 and column 1313, support base 1312 and column 1313 are individually fixed on pedestal 1311, Column 1313 is higher than support base 1312, is also fixedly connected with hound, rollover stand between the upper end and pedestal 1311 of column 1313 132 are hingedly coupled to support base 1312, and column 1313 is set between the rotation centerline and elevator 12 of rollover stand 132, column 1313 upper end is equipped with the first limited block positioned when standing upright for rollover stand 132.Overturn the cylinder barrel hinge connection of hydraulic cylinder 133 In the upper end of column 1313, the piston rod for overturning hydraulic cylinder 133 is hingedly coupled to side of the rollover stand 132 far from elevator 12, Stiffening plate is equipped between rollover stand 132 and support base 1312, the both ends of stiffening plate are respectively hinged support base 1312 and overturning Frame 132, stiffening plate, rollover stand 132 and the shared hinge of piston rod for overturning hydraulic cylinder 133, stiffening plate, 132 and of rollover stand Support base 1312 shares a hinge.Rollover stand 132 is equipped with far from one end of pedestal 1311 for the opening by cathode plate 16 Slot, the opening of open slot are located remotely from one end of pedestal 1311, and the width of open slot is greater than the width of cathode plate 16, open slot Bottom be equipped with cathode grillage 134, cathode grillage 134 be a U-shaped frame, rollover stand 132 when standing upright, the upper table of cathode grillage 134 Face is lower than the upper surface of lifting platform 122.Rollover stand 132 is respectively provided with a sliding rail 1321 in the two sides of open slot, and sliding rail 1321 hangs down The rotation centerline of straight rollover stand 132, the middle part of sliding rail 1321 are fixed with locating piece 1322, the center line of locating piece 1322 with The centerline of the cathode plate 16 of rollover stand 132 is horizontally entered into same level, fastener 135 is slidably mounted on sliding rail On 1321.Fastener 135 includes two pairs of clamping devices, and two pairs of clamping devices are respectively arranged on the two sides of open slot, clamping device packet Include the first gripper jaw 1351, the second gripper jaw 1352 and clamping hydraulic cylinder 1353, the first gripper jaw 1351 and the second gripper jaw 1352 structure is symmetrical, and the cylinder barrel of clamping hydraulic cylinder 1353 is fixed by bolts in the first gripper jaw 1351, clamps hydraulic The piston rod of cylinder 1353 is fixed on the second gripper jaw 1352 using shaft coupling, and the first gripper jaw 1351 and the second gripper jaw 1352 divide It is not slidably mounted on sliding rail 1321, locating piece 1322 is set between the first gripper jaw 1351 and the second clamping.

Shown in referring to figure 2., batch charger 14 includes rack 141, crane 143, lifting motor 142 and fixture 144, rack 141 are equipped with vertical guide rail, and crane 143 is slidably mounted on guide rail, and lifting motor 142 is fixed in rack 141, crane 143 upper end is equipped with pulley, and lifting motor 142 connects crane 143 by chain, and chain passes through pulley, and fixture 144 is fixed In on crane 143, the lower end of rack 141 is equipped with the second limited block positioned when laying flat for rollover stand 132.Fixture 144 wraps Shell, 144 hydraulic cylinder of fixture and two clamping jaws are included, shell is fixed on crane 143, and two clamping jaw intersections are hingedly coupled to outer The both ends of shell, 144 hydraulic cylinder of fixture are respectively fixedly connected with the upper end of two clamping jaws.

It is hydraulic to push hydraulic cylinder 112, lifting hydraulic cylinder 123, overturning hydraulic cylinder 133, clamping hydraulic cylinder 1353, fixture 144 Cylinder is respectively connected with oil pump, and each oil pump is mutually indepedent.

Shown in referring to figure 4. and shown in Fig. 5, melt system 2 includes main frequency furnace 21, fixed frame, enriching apparatus 22 and deslagging Device 23, melt system 2 obtains zinc liquid for melting investment cathode plate 16 therein, and main frequency furnace is discharged in the dross of generation 21.The top of main frequency furnace 21 is equipped with feeding port 211, and feeding port 211 is set to the underface of fixture 144, and the side wall of main frequency furnace 21 is remote One end from feeding port 211 is equipped with skimming gate 212.Fixed frame includes enrichment frame 221 and deslagging frame 231, deslagging frame 231 and richness Collection frame 221 is individually fixed in the outer wall of main frequency furnace 21, and deslagging frame 231 is set at skimming gate 212 and the power frequency on 212 opposite of skimming gate The outer wall of furnace 21, enrichment frame 221 are set to the side that deslagging frame 231 is located at feeding port 211, and enrichment frame 221 is located at 231 He of deslagging frame Between feeding port 211, enriching apparatus 22 is installed on enrichment frame 221, and slag-draining device 23 is installed on deslagging frame 231.Enrichment dress Setting 22 includes enrichment motor 222, shaft 224 and three pieces of blades 223, and enrichment motor 222 is fixed on enrichment frame 221, and shaft 224 is set In the top of the dross in main frequency furnace 21, shaft 224 runs through main frequency furnace 21, and the both ends of shaft 224 are rotationally connected with richness respectively Collect frame 221, one end transmission connection enrichment motor 222 of shaft 224, blade 223 is fixed in shaft 224, and blade 223 is along shaft 224 central axial direction setting.The surface of shaft 224 is less than blade 223 at a distance from the upper surface of dross in main frequency furnace 21 At a distance from shaft 224, the surface of shaft 224 is greater than paddle at a distance from the liquid level in main frequency furnace 21 for one end far from shaft 224 The one end of leaf 223 far from shaft 224 is at a distance from shaft 224.Slag-draining device 23 includes screw rod 233, shell 234 and deslagging electricity Machine 232, deslagging motor 232 are fixed on deslagging frame 231, and screw rod 233 runs through main frequency furnace 21, and screw rod 233 is set to main frequency furnace 21 Above interior dross, one end of screw rod 233 is pierced by from skimming gate 212 and extends to outside main frequency furnace 21, screw rod 233 it is another End rotation connection deslagging frame 231, the transmission connection deslagging motor 232 of screw rod 233.Screw rod 233 is equipped in axial direction spiral Flight, lower than the upper surface of the dross in main frequency furnace 21, the lower part of flight is higher than in main frequency furnace 21 for the lower part of flight Liquid level.Shell 234 is set to the one end of screw rod 233 far from deslagging motor 232, and shell 234 is sheathed on outside screw rod 233, shell Body 234 is fixed on deslagging frame 231, and shell 234 is sheathed in skimming gate 212 close to one end of deslagging motor 232, and shell 234 is remote The lower part of one end from deslagging motor 232 is equipped with slag-drip opening.Main frequency furnace 21 is equipped with cup, the bottom connection main frequency furnace 21 of cup The bottom of casting room is equipped with liquidometer in cup, and liquid level is calculated as float indicator, and liquidometer communicates to connect charging system 1.

Several blades 223 are staggered, and the angle of two adjacent blades 223 is 90 °, two adjacent blades 223 Distance in the central axial direction of shaft 224 is 200mm, and blade 223 includes connecting plate and scraper plate, and connecting plate is vertically fixed In in shaft 224, scraper plate is fixed on the one end of connecting plate far from shaft 224, and the back of connecting plate and scraper plate is equipped with reinforcing rib.

Screw rod 233 is obliquely installed, and screw rod 233 is higher than screw rod 233 close to deslagging far from one end of deslagging motor 232 One end of motor 232, perpendicular by the central axis of shaft 224 are vertical with the central axis by screw rod 233 Plane is parallel.

Deslagging frame 231 includes two pedestals and support plate, and the two sides of pedestal are equipped with the different bolt hole of multiple height, multiple Bolt hole is vertically arranged, and the outer wall and skimming gate for the main frequency furnace 21 that bolt is fixed at skimming gate 212 is respectively adopted in two pedestals The height of pedestal, pedestal are adjusted by using the different bolt hole fixed pedestal of height for the outer wall of the main frequency furnace 21 on 212 opposites Cover skimming gate 212.Support plate and shell 234 are individually fixed on two pedestals, and deslagging motor 232 is fixed in support plate, Screw rod 233 is rotatablely installed by bearing block in support plate close to one end of deslagging motor 232.By the height for adjusting pedestal Realize the height for adjusting enriching apparatus 22 and slag-draining device 23, thus achieve the effect that the depth for controlling deslagging, it is easy to control.

Shell 234 is cylindrical, the both ends open of shell 234, and shell 234 is equipped with envelope far from one end of deslagging motor 232 Plate, shell 234 are sheathed in skimming gate 212 close to one end of deslagging motor 232, screw rod 233 far from deslagging motor 232 one End is rotationally connected with sealing plate, and shell 234 is set to outside the casting room of main frequency furnace 21.

It is enriched with frame 221 and is set to deslagging frame 231 close to the side of feeding port 211, being enriched with frame 221 includes two supports and bearing Plate, the two sides of support are equipped with the different bolt hole of multiple height, and multiple bolts hole are vertically arranged, and bolt is respectively adopted in two supports It is fixed on the outer wall of main frequency furnace 21, bolt passes through the height of the different adjustable supports of bolt hole, and support plate is fixed on wherein On one support, enrichment motor 222 is fixed on support plate, and shaft 224 is turned close to one end of enrichment motor 222 using bearing block Dynamic to be installed on support plate, one end of the separate enrichment motor 222 of shaft 224 is rotationally connected with the support far from enrichment motor 222.

One end of the close enrichment motor 222 of the enrichment output shaft of motor 222, the output shaft of deslagging motor 232, shaft 224, Screw rod 233 is mounted on belt pulley close to one end of deslagging motor 232, and enrichment motor 222 is sequentially connected shaft by belt 224, deslagging motor 232 is sequentially connected screw rod 233 by belt, and the belt pulley in shaft 224 is greater than on enrichment motor 222 Belt pulley, the belt pulley on screw rod 233 are greater than the belt pulley on deslagging motor 232.

It please refers to shown in Fig. 6, casting system 3 includes zinc liquid pump 31, medial launder 32 and casting machine 33, the feed liquor of zinc liquid pump 31 Pipe is connected to the bottom of the cup of main frequency furnace 21, and the outlet tube of zinc liquid pump 31 is connected to medial launder 32, and the top of medial launder 32, which is equipped with, overflows Head piece, overflow port are connected to main frequency furnace 21, and casting machine 33 is set between medial launder 32 and ingot casting system 4, and casting machine 33 includes casting Frame, robotic arm and two are used to dip the baler of zinc liquid, and robotic arm is this electric corporation of Japanese pula PR4CLL-B humanoid robot, casting shelf are installed on mattess, and robotic arm is installed on the top of casting shelf, baler peace End loaded on robotic arm.

Medial launder 32 is to be square, and medial launder is set to, and the overflow port of medial launder 32 is connected to main frequency furnace 21 by overflow launder, The zinc liquid stream that overflow launder will be greater than intermediate tankage returns main frequency furnace 21, keeps the temperature in medial launder 32 and reduces in medial launder 32 Zinc liquid the case where being oxidized.

It please refers to shown in Fig. 6, ingot casting system 4 includes ingot casting frame, ingot casting chain 41, flaying machine 42, cooling device 43 and is used for The reception device 45 of zinc ingot metal is collected, ingot casting chain 41, flaying machine 42, cooling device 43 are respectively arranged on ingot casting frame, ingot casting chain 41 The rear end of direction of transfer be set to the side of casting machine 33, the outer surface of ingot casting chain 41 is fixed with multiple for receiving in baler Zinc liquid zinc ingot metal mold 44, flaying machine 42 be set to ingot casting chain 41 top, flaying machine 42 and cooling device 43 are successively along ingot casting The direction of transfer of chain 41 is arranged, and reception device 45 is set to the lower section of the front end of the direction of transfer of ingot casting chain 41.

Ingot casting chain 41 includes conveyer chain, two sprocket wheels and the driving motor of two circulation transmissions, and conveyer chain is wheel chain, chain The both ends of wheel are respectively equipped with two sprocket, and on ingot casting frame, two conveyer chains are respectively arranged in two for two sprocket wheel rotational installations In the sprocket at a sprocket wheel both ends, two conveyer chains are parallel to each other, conveyer chain horizontal transmission, and one in two sprocket wheels is actively Wheel, another is driven wheel, and driving motor transmission connection driving wheel, the uniform fixed frame of multiple zinc ingot metal molds 44 is set on two biographies Send the outer surface of chain.

It is equipped with Heat preservation cover along the front of 41 traffic direction of ingot casting chain in flaying machine 42, Heat preservation covers at zinc ingot metal mould Above zinc ingot metal in tool 44, Heat preservation cover covers four pieces of zinc ingot metals simultaneously, and Heat preservation cover is used for the surface temperature control of zinc ingot metal System makes high temperature zinc ingot metal Slow cooling between 450-500 DEG C, reduces high temperature zinc ingot surface and is quickly cooled down bring fold, improves Zinc ingot metal presentation quality.

Flaying machine 42 is including the rack that strips off the skin, translating trolleys, lifting device, 42 ontology of flaying machine and is used for flaying machine 42 Body is connected to the synchronizer on ingot casting chain 41, and translating trolleys, which are slidably mounted on, to strip off the skin in rack, lifting device and synchronizer difference It is fixed on translating trolleys, 42 ontology of flaying machine is fixed on lifting device.Synchronizer includes synchronizing cylinder and bolt, and bolt is solid Due on the piston rod of synchronizing cylinder, synchronizing cylinder drives bolt insertion or withdraws from the chain hole of conveyer chain.

It please refers to shown in Fig. 6, cooling device 43 includes hydraulic spray nozzle 431, air blower 432 and chute 433, hydraulic spray nozzle 431 and air blower 432 successively along the traffic direction of ingot casting chain 41 be set to ingot casting chain 41 top, air blower 432 be set to ingot casting chain Towards the upper surface of zinc ingot metal mold 44, chute 433 is set for the front end of 41 traffic direction, hydraulic spray nozzle 431 and air blower 432 Between the upper horizontal transmission part and lower horizontal cyclic part of transmission chain, chute 433 is set to the lower section of hydraulic spray nozzle 431, slips Slot 433 is set to the lower section of hydraulic spray nozzle 431, and the spray head towards the bottom of zinc ingot metal mold 44 is equipped in chute 433.Hydraulic spray nozzle 431 are connected to cooling water source by water pump, and spray head is connected to chute 433 by water pump, and the bottom of chute 433 is equipped with leakage hole.

Reception device 45 includes sliding slot, lifting cylinder and receiver board, and sliding slot is fixed at the direction of transfer of ingot casting chain 41 The lower section of front end, sliding slot include sloping portion and horizontal component, and the horizontal component of sliding slot connects the lower end of the sloping portion of sliding slot, The upper end of the sloping portion of sliding slot is equipped with through-hole, and the width of through-hole is greater than the width of receiver board, and the width of through-hole is less than zinc ingot metal Width, the cylinder body of lifting cylinder are fixed at the lower section of through-hole, and receiver board is fixed on the piston rod of lifting cylinder, and cylinder is shunk When, receiver board is located at the lower section of through-hole, and when cylinder stretches out, receiver board abuts the zinc ingot metal in zinc ingot metal mold 44, and receiver board abuts zinc The position of ingot is just the position of zinc ingot metal Automatic-falling zinc ingot metal mold 44.

It please refers to shown in Fig. 7, packaging system 5 includes for concentrating the transfer device of zinc ingot metal, being used for zinc ingot metal carrying and code The stacking machine 54 of pile, the baling press 56 for zinc ingot metal heap to be packaged, is used to weigh to zinc ingot metal the transport device for transporting zinc ingot metal Weigher 57 and labelling machine 58 for labelling, transfer device connect reception device 45, stacking machine 54, claims baling press 56 Heavy-duty machine 57, labelling machine 58 are successively set to the side of transport device along the traffic direction of transport device, and stacking machine 54 is set to transhipment dress It sets between transport device.

It please refers to shown in Fig. 7, transfer device includes two reception conveyer belt 51, two traversing conveyer belts 52 and a concentration Conveyer belt 53, two reception conveyer belts 51 respectively correspond two sets of ingot casting systems 4, and two traversing conveyer belts 52 respectively correspond two and connect Conveyer belt 51 is received, conveyer belt 51 is received and conveyer belt 53 is concentrated to be respectively arranged on the two sides of traversing conveyer belt 52, receives conveyer belt 51 The vertical traversing conveyer belt 52 of conveyer belt 53 is concentrated in conveyer belt 53 in parallel set.Receive the water of one end connection sliding slot of conveyer belt 51 Flat part, the other end for receiving conveyer belt 51 connect one end of traversing conveyer belt 52, and one end of conveyer belt 53 is concentrated to be set to two Between traversing conveyer belt 52.Receiving conveyer belt 51 includes two parallel conveyer belts, and the gap between two conveyer belts is less than zinc Ingot receives conveyer belt 51 and sets there are two brake, and two brakes are arranged along the transmission direction for receiving conveyer belt 51, brake packet Brake cylinder and flap are included, the cylinder body of brake cylinder is fixed at the lower section for receiving conveyer belt 51, and flap is fixed on braking The piston rod of cylinder, the gap between less than two conveyer belts of flap, the side that flap is located at sliding slot are equipped with buffer stopper, system Zinc ingot metal is braked in the top that cylinder of taking offence drives flap to stretch out reception conveyer belt 51, and brake cylinder drives flap retraction to connect It lets pass to zinc ingot metal the lower section for receiving conveyer belt 51.

Transport device includes the stacking conveyer belt 55 for being parallel to traversing conveyer belt 52, and stacking machine 54 will concentrate conveyer belt Zinc ingot metal on 53 is transferred to stacking conveyer belt 55 and is stacked up.Labelling machine 58 is set to stacking conveyer belt 55 far from stacking machine 54 One end, baling press 56 be set to stacking conveyer belt 55 middle part, weigher 57 be set to baling press 56 side.

This automatic assembly line is additionally provided with the slag handling system of the dross for handling device for removing slag discharge and for dedusting Dust pelletizing system, slag handling system include vibration supply machine, clinker conveyer belt, pulverizer and zinc granule sieve, vibration supply machine be Water-cooled vibrating supplies machine, and the slag-drip opening of the entrance connection device for removing slag of vibration supply machine, the outlet of vibration supply machine is set to furnace The top of slag conveyer belt, the entrance of pulverizer are set to the lower section of the one end of clinker conveyer belt far from vibration supply machine, pulverizer Outlet is set to the top of zinc granule sieve.Clinker is crushed by pulverizer, using the screening that zinc granule sieves, obtains repeatable recycling Zinc granule.Dust pelletizing system includes more set cloth-bag type dust collection devices, and the cloth-bag type dust collection devices that cover are respectively arranged in main frequency furnace 21, ingot casting more At machine, pulverizer and zinc granule sieve, melting systems, ingot casting system 4 and slag handling system are dusted.

Casting system 3 controls the speed of casting zinc liquid according to the ingot casting speed of ingot casting system 4, and casting system 3 dips zinc liquid The liquid level of main frequency furnace 21 is had an impact afterwards, the fluctuation of the liquid level of main frequency furnace 21 is sensed by liquidometer and by signal Be transferred to charging system 1, charging system 1 by liquidometer transmission come signal control the frequency and speed that feed to melt system 2 Degree, to keep the stabilization of liquid level in main frequency furnace 21, avoids the zinc liquid band dipped in main frequency furnace 21 due to casting system 3 The level fluctuation and causing come is scooped into the zinc liquid measure for touching tool reduction, leads to that the zinc ingot metal weight of output is underproof to be happened, and And the stabilization of liquid level reduces the zinc granule amount carried secretly during device for removing slag 23 is skimmed in main frequency furnace 21, improves straight receipts Rate.

Above description is the detailed description for the preferable possible embodiments of the utility model, but embodiment is not limited to The patent claim of the utility model, the same changes or modifications completed under technical spirit suggested by all the utility model Change, should belong to the covered the scope of the patents of the utility model.

Claims (6)

1. a kind of zinc founding automatic assembly line, including charging system, melt system, casting system and ingot casting system, feature exist In:

The charging system includes conveyer, elevator, pusher, tipper and batch charger, the conveyer include carriage, Feeder motor and two carrier chains, the feeder motor are fixed on carriage, and the feeder motor drives the carrier chain rotation； The elevator is set to the front end of the conveyer, and the elevator includes lifting seat, lifting platform and lifting hydraulic cylinder, described One end of lifting platform is hingedly coupled to the lifting seat, and the other end hinge of the lifting platform connects the lifting hydraulic cylinder Piston rod, the cylinder barrel of the lifting hydraulic cylinder are hingedly coupled to the lifting seat, and the middle part of the lifting platform is equipped with for leading to The key way of the carrier chain is crossed, the lifting platform is set between two carrier chains far from one end of the lifting seat；Institute The rear that pusher is set to the elevator is stated, the pusher includes push frame and push hydraulic cylinder, the push hydraulic cylinder Cylinder barrel be fixed on the push frame, it is described push hydraulic cylinder piston rod be fixedly connected with push plate；The tipper is set to The front of the elevator, the tipper include support frame, rollover stand, fastener and overturn hydraulic cylinder, the rollover stand One end is hingedly coupled to support frame as described above, and the cylinder barrel of the overturning hydraulic cylinder is hingedly coupled to support frame as described above close to the lifting The piston rod of the side of machine, the overturning hydraulic cylinder is hingedly coupled to side of the rollover stand far from the elevator, described Rollover stand is equipped with open slot far from one end of support frame as described above, and the bottom of the open slot is equipped with cathode grillage, the cathode plate The upper surface of frame is lower than the upper surface of the lifting platform, and the width of the open slot is greater than the width of cathode plate, the fastener The two sides for being respectively arranged on the open slot are used to cathode plate being fixed on the rollover stand；The batch charger is set to the tipper Front, the batch charger includes rack, crane, lifting hydraulic cylinder and fixture, and the rack is equipped with vertical guide rail, described Crane is slidably mounted on the guide rail, and the lifting hydraulic cylinder connects the crane, the folder with chain by pulley Tool is fixed on the crane；

The melt system includes main frequency furnace, fixed frame, enriching apparatus and slag-draining device, and the top of the main frequency furnace, which is equipped with, to feed intake Mouthful, the feeding port is set to the lower section of the fixture, and the side wall of the main frequency furnace is equipped with far from one end of the feeding port skims Mouthful, the fixed frame includes that enrichment frame and deslagging frame, the deslagging frame are fixed at the skimming gate respectively and take off with described On the side wall of the opposite main frequency furnace of cinder notch, the enrichment frame is fixed at the side wall of the main frequency furnace, and the enrichment is set up Between the deslagging frame and feeding port；The enriching apparatus is installed on the enrichment frame, and the enriching apparatus includes enrichment Motor, shaft and several blades, the enrichment motor are fixed on the enrichment frame, and the shaft is through the main frequency furnace and turns The dynamic connection enrichment frame, the rotating shaft transmission connect the enrichment motor, and the blade is fixed in the shaft, several The blade is arranged along the central axial direction of the shaft, and the shaft is set to the top of the dross in the main frequency furnace；Institute Stating slag-draining device includes screw rod, shell and deslagging motor, and the deslagging motor is fixed on deslagging frame, and the screw rod is set to institute Side of the shaft far from the feeding port is stated, the screw rod is through the main frequency furnace and is rotatablely connected the deslagging frame, described Screw rod is set to the top of the dross in the main frequency furnace, and one end of the screw rod is pierced by the power frequency from the skimming gate Furnace simultaneously extends to outside the main frequency furnace, and the other end transmission connection deslagging motor of the screw rod, the screw rod is equipped with Flight, the shell are set to the one end of the screw rod far from the deslagging motor, and the shell is sheathed on the screw rod Outside, the shell is fixedly connected with the deslagging frame, and the lower part of the one end of the shell far from the main frequency furnace is equipped with slag-drip opening；

The casting system includes zinc liquid pump, medial launder and casting machine, and the inlet tube of the zinc liquid pump is connected to the main frequency furnace, institute The outlet tube for stating zinc liquid pump is connected to the medial launder, and the medial launder is equipped with overflow port, and the overflow port is connected to the main frequency furnace, The casting machine is set between the medial launder and ingot casting system；

The ingot casting system includes ingot casting chain, flaying machine, cooling device and the reception device for collecting zinc ingot metal, the ingot casting chain Direction of transfer rear end be set to the casting machine side, the outer surface of the ingot casting chain is fixed with molding for zinc ingot metal Zinc ingot metal mold, the flaying machine are set to the top of the ingot casting chain, and the flaying machine and cooling device are successively along the ingot casting chain Direction of transfer setting, the reception device be set to the ingot casting chain direction of transfer front end lower section.

2. a kind of zinc founding automatic assembly line according to claim 1, it is characterised in that: it further include packaging system, it is described Packaging system include for concentrate the transfer device of zinc ingot metal, for by zinc ingot metal carry and stacking stacking machine, be used to transport zinc ingot metal Transport device, the baling press for zinc ingot metal heap to be packaged, be used for zinc ingot metal weigh weigher and be used for label labeling Machine, the transfer device connect the reception device, and the stacking machine, baling press, weigher, labelling machine are successively along the transport The traffic direction of device is set to the side of the transport device, the stacking machine be set to the transfer device and transport device it Between.

3. a kind of zinc founding automatic assembly line according to claim 1, it is characterised in that: the casting machine includes casting Frame, robotic arm and baler, the robotic arm are installed in the casting shelf, and the baler is installed on the automatic machine The end of tool arm.

4. a kind of zinc founding automatic assembly line according to claim 1, it is characterised in that: the cooling device includes water mist Nozzle, air blower and chute, the hydraulic spray nozzle and air blower are successively set to the ingot casting along the traffic direction of the ingot casting chain Towards the upper surface of the zinc ingot metal mold, the chute, which is set to, is equipped with zinc ingot metal for the top of chain, the hydraulic spray nozzle and air blower The zinc ingot metal mold lower section, the sprinkler head towards the bottom of the zinc ingot metal mold is equipped in the chute.

5. a kind of zinc founding automatic assembly line according to claim 1, it is characterised in that: the reception device includes sliding Slot, lifting cylinder and receiver board, the sliding slot are fixed at the lower section of the front end of the direction of transfer of the ingot casting chain, the sliding slot Upper end be equipped with through-hole, the width of the through-hole is greater than the width of the receiver board, and the width of the through-hole is less than the width of zinc ingot metal Degree, the cylinder body of the lifting cylinder are fixed at the lower section of the through-hole, and the receiver board is fixed on the work of the lifting cylinder Stopper rod, when the cylinder is shunk, the receiver board is located at the lower section of the through-hole, and when the cylinder stretches out, the receiver board is supported Connect the zinc ingot metal in the zinc ingot metal mold.

6. a kind of zinc founding automatic assembly line according to claim 1, it is characterised in that: the rollover stand is equipped with sliding rail, The rotation centerline of the vertical rollover stand of the sliding rail is fixed with locating piece in the middle part of the sliding rail, and the fastener is sliding Dynamic to be installed on the sliding rail, the fastener includes two pairs of clamping devices, and two pairs of clamping devices are respectively arranged on described open The two sides of mouthful slot, the clamping device include the first gripper jaw, the second gripper jaw and clamping hydraulic cylinder, first gripper jaw and The structure of second gripper jaw is symmetrical, and the cylinder barrel and piston rod of the clamping hydraulic cylinder are respectively fixedly connected with first clamping Pawl and the second gripper jaw, first gripper jaw and the second gripper jaw are slidably mounted on respectively on the sliding rail, the locating piece Between first gripper jaw and the second clamping.