Rail wagon unit brake device
Technical field
The utility model relates to the railway truck brake equipment, refers to a kind of rail wagon unit brake device that is adapted to be mounted within on the bogie truck particularly.
Background technology
Along with the fast development of railway transportation, also more and more higher to the requirements such as stability, brake efficiency, work life and maintenance cost of railway truck brake equipment.At present, the brake equipment that is adopted on the domestic railway truck mostly is traditional lever-type brake greatly.Both some was installed on the car body drive disk assembly of lever-type brake, and some is installed on the bogie truck again, and its structure is comparatively complicated and loose, has following defective:
One includes a series of lever, push rod and pull bar in this type of brake equipment, very easily cause abrasion or damage in vehicle operating and braking procedure, thereby significantly increased maintenance and repair expense and work capacity.
Its two, the parts of this type of brake equipment are various, the assembling complicated, cause the overall weight of vehicle to increase the also corresponding increase of energy resource consumption; And reduced the load-carrying ability of vehicle, made the operating cost of vehicle high.
Its three, this type of brake equipment exists more rod member, guide and friction pair, friction drag is quite big in the transmittance process of power, causes the driving efficiency of whole device comparatively low, the corresponding reduction of car brakeing efficient.
Its four, the drive disk assembly of this type of brake equipment mainly is installed on the car body, has limited vehicle design space, causes the styling design of lower space anxieties such as bathtub car, hopper car and depressed centre flat wagon more difficult.
In order to solve the existing defective of traditional lever-type brake, domestic scientific research personnel also once developed a kind of beam element brake equipment of railway truck, this brake equipment is installed in brake cylinder on the brake beam, but because the force-bearing situation of brake beam is relatively poor, cause the reliability of car brakeing not reach a standard fully as yet, its practical application has been subjected to certain restriction.
Summary of the invention
The purpose of this utility model is exactly a kind of simple in structure, dependable performance, brake efficiency height will be provided, maintenance cost is low and can optimizes the rail wagon unit brake device of body construction.
For achieving the above object, the rail wagon unit brake device that the utility model is designed is mainly by brake cylinder, force transferring lever, forward and backward drag chain, forward and backward brake lever, forward and backward brake beam, brake shoe and compression lock are transferred parts compositions such as device, and its key points in design is:
A. brake beam and back brake beam are arranged in the both sides of truck bolster before described, the middle part of preceding brake beam and back brake beam is provided with pillar, the two ends, the left and right sides of preceding brake beam and back brake beam are provided with slide block, slide block is embedded in the chute on the truck side frame, the slide block inboard, two ends, the left and right sides of brake beam and back brake beam before brake shoe is installed in.
B. the lower end of described front brake lever is hinged on the pillar of preceding brake beam, one end of the upper end of front brake lever and preceding drag chain is hinged, the other end of preceding drag chain and an end of force transferring lever are hinged, the middle part of force transferring lever is hinged on the balance pivot seat on the truck bolster, the other end and the brake cylinder of force transferring lever are hinged, and brake cylinder is installed on the truck bolster by the brake cylinder seat.
The lower end of C. described back brake lever is hinged on the pillar of back brake beam, and the upper end of back brake lever is hinged with an end of back drag chain, and the other end of back drag chain and the fixed pivot seat on the truck bolster are hinged.
D. described compression lock transfers the front end of device to be hinged on the middle part of front brake lever, the compression lock transfers the rear end of device to be hinged on the middle part of back brake lever, relative motion triggering compression lock by front brake lever and back brake lever transfers device to move, and transfers long automatically or shortening according to the gap length of brake shoe.
Compare with the lever-type brake on the bogie truck at lorry body with in bulk, the utlity model has following advantage: the one, its drive disk assembly is few, and is simple and compact for structure, easy to assembly easy, effectively reduces dead weight of vehicle, improved the load-carrying ability of vehicle; The 2nd, its planar friction is secondary and pivoting friction is secondary few, the driving efficiency height, and friction drag is low, can effectively improve vehicle braked efficient; The 3rd, its drive disk assembly is all installed concentratedly on bogie truck, has reserved big quantity space for car body, helps the optimization of body construction, and the feasibility of space optimization is provided in particular for the vehicle of lower space anxieties such as bathtub car, hopper car and depressed centre flat wagon; The 4th, it has cancelled more wear part and accessory, and the expense and the work capacity that have effectively reduced inspection, replacing or repaired these parts have reduced the maintenance cost of whole brake equipment; The 5th, it directly is fixed on brake cylinder on the truck bolster, and its stress equalization, braking are steadily, reliability is high, safety good.
Description of drawings
Fig. 1 is a kind of main TV structure scheme drawing of rail wagon unit brake device;
Fig. 2 is the plan structure scheme drawing of Fig. 1;
Fig. 3 is the right TV structure scheme drawing of Fig. 1;
Fig. 4 is the local structure scheme drawing that the compression lock is transferred the front position of device among Fig. 2;
Fig. 5 is that unit brake device shown in Figure 1 is installed in the structural representation on the bogie truck;
Fig. 6 is the plan structure scheme drawing of Fig. 5.
The specific embodiment
Below in conjunction with the drawings and specific embodiments rail wagon unit brake device of the present utility model is described in further detail:
Rail wagon unit brake device shown in the figure mainly transfers device 4, parts such as control pole socket 13, control stalk 17 and pipe link 15 to form by brake cylinder 6, force transferring lever 7, preceding drag chain 9, back drag chain 3, front brake lever 8, back brake lever 2, preceding brake beam 5, back brake beam 1, brake shoe 14, compression lock.Structural relation between each parts specifically describes as follows:
A. preceding brake beam 5 and back brake beam 1 are isosceles triangular structure, are arranged symmetrically in the both sides of truck bolster 20.Preceding brake beam 5 and back brake beam 1 are provided with pillar 10, and this pillar 10 is positioned on the midperpendicalar position of this isoceles triangle shape.Brake beam 5 and reliable, stressed being evenly distributed of back brake beam 1 Stability Analysis of Structures before the design-calculated are convenient to reasonable mounting arrangements brake cylinder 6 like this, satisfy the requirement of stationarity, reliability and the safety of railway truck braking.Before the two ends, the left and right sides of brake beam 5 and back brake beam 1 be installed with slide block 25, slide block 25 is embedded in the chute 22 on the truck side frame 21.Slide block 25 inboards, two ends, the left and right sides of brake beam 5 and back brake beam 1 before brake shoe 14 is installed in.When the slide block 25 on current brake beam 5 and the back brake beam 1 moves with respect to chute 22, can drive brake shoe 14 and be close to or leave wheel 23.
B. the lower end of front brake lever 8 is hinged on the pillar 10 of preceding brake beam 5, one end of the upper end of front brake lever 8 and preceding drag chain 9 is hinged, the other end of preceding drag chain 9 and an end of force transferring lever 7 are hinged, the middle part of force transferring lever 7 is hinged on the balance pivot seat 18 on the truck bolster 20, the other end of force transferring lever 7 and brake cylinder 6 are hinged, and brake cylinder 6 is installed on the truck bolster 20 by brake cylinder seat 12.Also be provided with the pin-and-hole 11 that can link to each other in the upper end of front brake lever 8, the application of force direction of hand brake device is shown as arrow B among Fig. 2 with hand brake device.When Pneumatic brake cylinder 6 can't be worked, can spur front brake lever 8 by hand brake device, and then the drive miscellaneous part is finished the braking to wheel 23.
C. the lower end of back brake lever 2 is hinged on the pillar 10 of back brake beam 1, and the upper end of back brake lever 2 is hinged with an end of back drag chain 3, and the fixed pivot seat 19 on the other end of back drag chain 3 and the truck bolster 20 is hinged.
D. the compression lock transfers the front end of device 4 to be hinged on the middle part of front brake lever 8, and the compression lock transfers the rear end of device 4 to be hinged on the middle part of back brake lever 2.The compression lock transfers the front end of device 4 to be provided with handlebar 16, and the middle part of handlebar 16 is hinged on the compression lock and transfers in the front end bar-shaped trough of device 4.The one end through hole of handlebar 16 and the polished rod section bearing fit of control stalk 17, the thread segment of control stalk 17 cooperates with the threaded one end of control pole socket 13, and the other end of control pole socket 13 is hinged on the front brake lever 8.One end of the other end of handlebar 16 and pipe link 15 is hinged, and the other end of pipe link 15 and the pipe link permanent seat 24 on the bogie truck are hinged.
When brake shoe 14 or wheel 23 abrasion, generally can cause the gap increase between brake shoe 14 and the wheel 23; When brake shoe 14 or wheel 23 renew, generally can cause the gap between brake shoe 14 and the wheel 23 to be reduced.Long or the shortening of automatic accent that transfer device 4 by the compression lock this moment can keep the piston stroke of brake cylinder 6 to be stabilized in the dimension limit of regulation.As shown in Figure 4, leave gap A between the polished rod section end boss of control stalk 17 and the end through hole of handlebar 16, the cooperate degree of the thread segment of lever for adjusting oil 17 and control pole socket 13 can determine the size of gap A, thus the piston stroke length of control brake cylinder 6.
Principle of work of the present utility model is such: when vehicle is implemented the wind glancing impact, brake cylinder 6 promotes force transferring lever 7, force transferring lever 7 is given front brake lever 8 with force transmission, controls pole socket 13 this moment and can move by drive control stalk 17, makes itself and joystick 16 produce relative displacemenies.After gap A eliminates, when front brake lever 8 continuation are mobile, 17 of control stalks can spur joystick 16, thereby triggering the compression lock transfers device 4 to move, the compression lock transfers device 4 to transfer long or shortening automatically according to the size of taking turns watt gap, and gives back brake lever 2 with force transmission, and brake beam 5 and back brake beam 1 slide in the chute 22 of truck side frame 21 before front brake lever 8 and 2 drives of back brake lever, drive brake shoe 14 and be adjacent to wheel 23, thereby realize car brakeing.
When vehicle is implemented when hand braking, get final product with the hand brake device pulling front brake lever 8 that is connected in the front brake lever 8 upper end pin-and-holes 11, the action of miscellaneous part is the same.