CN201422141Y - Data acquisition communication terminal system for assembly line work - Google Patents
Data acquisition communication terminal system for assembly line work Download PDFInfo
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- CN201422141Y CN201422141Y CN2009201373206U CN200920137320U CN201422141Y CN 201422141 Y CN201422141 Y CN 201422141Y CN 2009201373206 U CN2009201373206 U CN 2009201373206U CN 200920137320 U CN200920137320 U CN 200920137320U CN 201422141 Y CN201422141 Y CN 201422141Y
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Abstract
The utility model discloses a data acquisition communication terminal system for assembly line work. The system comprises an analysis device, a terminal display, a router, at least one production terminal and at least one quality terminal, wherein the production terminal is connected with an equipment rotation sensor, a first timing and piecework switch, a key and a power supply respectively; thequality terminal is connected with a second timing and piecework switch, a key and the power supply respectively; the production terminal and the quality terminal are connected with the analysis device through the router, and send information collected to the analysis device; and the analysis device sends instructions into the terminal display through the router. The system with objective and accurate analysis results can realize real-time monitoring, and improve training and production efficiency.
Description
Technical field
The utility model relates to data acquisition and management and control, particularly a kind of data acquisition communication terminal system that is applied in pipelining.
Background technology
Refinement along with the division of labor, most of at present production or manufacturing all adopt pipelining, as sewing or the manufacturing shop, in order to realize the maximization of production efficiency, the manager always combines the production efficiency of rewards and punishments mechanism with the operative employee, comprehensive consideration operative employee's product performance and qualification rate, in addition, the factory that has also can often hold professional training etc., teach the main points of operation and the method for enhancing productivity to operative employees, yet Guan Li drawback is like this: because each operative employee's working method difference, it is different to produce custom, the reason that often influences production efficiency is also different, but the manager merely determines its ability to work by operative employee's productivity ratio, and it is carried out elementary or intermediate training etc., can not fundamentally improve operative employee's deficiency, the result is often got half the result with twice the effort; Although a lot of workshops all can carry out commenting in week, the moon is commented etc., arrange the streamline manager with making form such as each operative employee's working condition and report, but because the difference of personal like and evaluation criterion, the result often loses deviation, can not accomplish practical fully, thereby influence the raising of productivity effect.
In order to understand each operative employee's working condition targetedly, be convenient to detail knowledge and cause the ineffective reason of each operative employee, the manager needs the overall process parameter of production process is followed the tracks of understanding, and the analysis-by-synthesis condition of production, thereby make the adjustment of corresponding work flow process or the system of rewards and penalties, the concrete data that need understand and the mode of obtaining data are (is example with the tailoring workshop at this):
(1) at data collection station the rotation sensing apparatus is set, utilizes its rotation data of gathering the sewing operation equipment machine, thereby judge this operative employee's whether running at full capacity of proficiency, equipment machine;
(2) product whenever finishing of operative employee all can a corresponding unique bar code, by at data collection station pick-up slip font code, and obtains the information that the operative employee produces product;
(3) at data collection station camera is installed, utilize the video acquisition of camera, obtain the operation image data of operative employee in the process of producing corresponding product, thus can be when quality problems occurring, judge the link that goes wrong easily, and carry out timely and correct correction;
(4) by detecting the triggering situation of the various buttons of data collection station, gather relevant data message, the correlation circumstance of evaluation and test operative employee entry information;
(5) install the first time and piece counting switch at data collection station, when the operative employee takes off or when sending product from streamline, this behavior all can be by the aforementioned first time and piece counting inductive switching, thereby can obtain operative employee's the practical operation time and finish the product quantity data;
(6) work, the operation by the color monitor indicating command operative employee on the data collection station requires graph text informations such as image, operation technological requirement (job instruction), various point-to-point notice and warning;
(7) manager utilizes connection various electronic boards on computers, and various information are transmitted in commander's work on the spot;
(8) three look warning lamps are connected with data collection station, and when sending various instructions and information, the flicker of corresponding respectively control different frequency and the light of different colours;
(9) with aforementioned all data that on data collection station, collect, all import in the software analysis treatment system, carry out data statistic analysis and issue.
Yet, although aforementioned each several part device can be complete with operative employee's all parameter acquisitions in process of production, yet it is the distributed collection data, and have only when the manager specially goes to inquire about, just can obtain all data, these data are not real-time transmission, thereby do not have a real-time, for example when the manager finds that the operative employee reports the machinery equipment fault, urge the service worker place under repair, however the fault that this moment might equipment machine be excluded, it is untimely to cause the manager to feed back, the workman has done a lot of idle works, the production cost height.
In view of this, the design people studies improvement at present data acquisition, monitoring and analysing terminal system, and this case produces thus.
The utility model content
Main purpose of the present utility model is to provide a kind of assembly line work data acquisition communication terminal system, and it can realize real-time monitoring, and analysis result is objective, accurate, enhancement training and production efficiency.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of assembly line work data acquisition communication terminal system comprises an analytical equipment, a terminal display, a router, at least one production terminal and at least one quality terminal; Aforementioned production terminal is connected with equipment rotation sensor, the first time and piece counting switch, button and power supply respectively, and the quality terminal connects the second time and piece counting switch, button and power supply respectively; The production terminal is connected with analytical equipment via router with the quality terminal, and respectively the information that collects is sent into analytical equipment, and analytical equipment will instruct and send into terminal display by router.
The above-mentioned first time and piece counting switch comprises the production button fetching and delivering the material inductor and needing the operative employee pressing that is arranged on the streamline when finishing production.
The above-mentioned second time and piece counting switch comprises the inspection button fetching and delivering the material inductor and needing the quality inspection workman pressing that is arranged on the streamline when finishing detection.
Above-mentioned production terminal or quality terminal also connect a bar code harvester respectively, and router connects a data storage device that stores with the pairing product information of bar code.
Above-mentioned router also connects an on-the-spot electronic board, and the instruction that analytical equipment sends is sent into on-the-spot electronic board by router and shown.
Above-mentioned production terminal or quality terminal also are connected with a video acquisition device that is used to gather workman's operational circumstances respectively, and send into analytical equipment via router.
Above-mentioned production terminal or quality terminal also are connected with warning lamp and buzzer, and analytical equipment triggers corresponding warning lamp and buzzer work simultaneously when production terminal or quality terminal transmission instruction.
After adopting such scheme, the utility model is connected production terminal, quality terminal by router with analytical equipment, data are analyzed and classified, can obtain the various data of production line in real time, intuitively understand each operative employee's production status, as qualification, rest situation, quality status etc., thereby targetedly it is launched training, enhance productivity, and can in time adjust, teach and prevent, reach effectively, the purpose of emphasis, management and control in time field operation; Also can be used as the performance appraisal basis of all the other relevant departments of evaluation (as machine maintenance group, streamline manager) simultaneously, management science, objective.
Description of drawings
Fig. 1 is general structure frame figure of the present utility model;
Fig. 2 is a whole connection diagram of the present utility model;
Fig. 3 is the schematic diagram of production terminal in the utility model;
Fig. 4 is the schematic diagram of quality terminal in the utility model;
Fig. 5 is the schematic diagram data that analytical equipment generates in the utility model.
Embodiment
Below in conjunction with drawings and the specific embodiments the utility model is elaborated.
With reference to figure 1 and shown in Figure 2, the utility model assembly line work data acquisition communication terminal system, comprise an analytical equipment 1, a terminal display 3, a router two, at least one production terminal 60 and at least one quality terminal 70, wherein, production terminal 60 can be determined (being that example illustrates with production terminal 60 only among Fig. 1) according to the size in workshop and the actual conditions of streamline with the concrete number of quality terminal 70.
The effect of equipment rotation sensor 4 is rotation datas of acquisition stream waterline implement machine, respective operations worker's skilled operation degree, and these data are sent into production terminal 60.
The first time and piece counting switch is used for product quantity and the deadline that the recording operation worker is finished, in the present embodiment, adopt dual mode to carry out record, a kind of be with production terminal 60 with fetch and deliver the material inductor 5 be connected, when the operative employee takes off raw material to be processed on by streamline, or when sending completed product, fetch and deliver the action that material inductor 5 all can be sensed the operative employee, and record data; Another kind of mode is to connect to produce button 61, when the operative employee finishes a product, presses and produces button 61, and will note product quantity this moment; Specifically, two kinds of recording modes can be used for different purposes, fetch and deliver material inductor 5 and can only respond to the number of each product that the recorded stream waterline uploads, and if send whole bag processed product simultaneously, when the operative employee adds man-hour, whenever process a product, just need by once producing button 61, therefore, producing button 61 is the numbers that are used for writing down more exactly every product.
The function of the second time and piece counting switch is roughly with aforementioned, be used to write down product quantity and the deadline that the quality inspection workman has been checked, in the present embodiment, adopt dual mode to carry out record, a kind of be with quality terminal 60 with fetch and deliver material inductor 5 and be connected, when the quality inspection workman takes off product to be detected on by streamline, or send when detecting the product of finishing, fetch and deliver material inductor 5 and all can sense quality inspection workman's action, and record data; Another kind of mode is to connect to check button 62, when the quality inspection workman has detected a product, presses and checks button 61, and will note product quantity this moment; Specifically, two kinds of recording modes can be used for different purposes, fetch and deliver material inductor 5 and can only respond to the number of each product that the recorded stream waterline uploads, and if send whole bag product to be detected simultaneously, when the quality inspection workman detected, every detection finished a product, just needed by once checking button 61, therefore, check that button 61 is the numbers that are used for writing down more exactly every the product that is detected.
For convenience, in time understand the details of current production, production terminal 60 in the present embodiment and quality terminal 70 also are connected with a bar code harvester 8 respectively, and router two connects a data storage device 9 again, store the relevant product information of corresponding each bar code in the data storage device 9 in advance, then operative employee or quality inspection workman are when operating, only need make bar code harvester 8 gather the bar code of current operand, can send bar code information via router two, by transferring corresponding product information in the data storage device 9, and show at the display floater 80 of production terminal 60 or quality terminal 70.
In addition, present embodiment is also being produced and the detection scene is provided with an on-the-spot electronic board 50, and it also is connected with router two, delivers to on-the-spot electronic board 50 by instruction and notice that the manager sends via router two, and personnel interior between buying car in installments check.
When quality problems occurring, because during general production, all be just to carry out a quality inspection every several operations, therefore can not know product quality immediately cutting process and operate miss really occur, which go wrong in link in order to be well understood to the operative employee more, also can be equipped with installation one video acquisition device 7 in each production terminal 60 and quality terminal 70, the substantial length of operation situation that is used for the acquisition operations worker is sent all video informations on the whole piece streamline into analytical equipment 1 by router two simultaneously; 1 pair of video information of analytical equipment this moment is carried out segment processing, and the whole piece streamline video that correspondence is produced identical product integrated, thereby make the production of the corresponding product of every section video, when quality problems appear in quality terminal 70 testing products, only need transfer before this video that should product, can know the place of pinpointing the problems, and targetedly this operative employee's mode of operation be corrected, enhance productivity.
Understand the quality of production situation of oneself as early as possible for the ease of the operative employee, present embodiment also is provided with warning lamp 30 and buzzer 40 in production terminal 60 and quality terminal 70, this warning lamp 30 can send multiple color (being three looks in the present embodiment), and its flicker frequency difference, be made as when the qualified degree of product quality not simultaneously, corresponding different Show Colors, and when quality is poor more, flicker frequency is high more, after result that quality terminal 70 will detect sends into analytical equipment 1 by router two, analytical equipment 1 sends the warning lamp control signal to each production terminal 60 respectively according to detecting content, control shows different colors, prompting operation worker and workshop management personnel note, intuitively understand the quality condition of product simultaneously according to Show Color, are convenient to change at any time and dispatch; On the other hand, when the workman attentively works, can not in time see warning lamp 30, also just lost ageingly, therefore, present embodiment is also supporting buzzer 40, when analytical equipment 1 transmits the warning lamp signal, control buzzer 40 simultaneously and pipe, prompting operation worker watches.
During present embodiment work, production terminal 60 and quality terminal 70 are sent into analytical equipment 1 with collected information via router two synchronously, and carry out analyzing and processing by analytical equipment 1, make the underlying basis tables of data, can and arrange plan simultaneously by computation terminal 11 input analytical equipments 1, handled according to the content of input by analytical equipment 1, with reference to shown in Figure 5, its particular content is:
(1) operating time: the total time that is a product of the every operation of operative employee, it is acquisition time acquisition by the first time and piece counting switch and equipment rotation sensor 4, the non-cutting time+sewing time=operating time, by these data as can be seen, the ratio of machine operation time and non-cutting time, the length of non-cutting time has determined the length of operation total time;
(2) sewing pin number: being meant sewing single products total sewing needle number, is to gather revolutions by equipment rotation sensor 4 to obtain, and it acts on control product quality (sewing needle gage whether standard);
(3) average revolution: referring to the sewing time of single-piece operation, is to obtain by the revolution that equipment rotation sensor 4 is gathered machinery equipments, the whether running at full capacity etc. of the proficiency, machine that can observe the workmanship that goes out for drill by the average revolution of equipment;
(4) stop frequency: refer to the stop frequency during single-piece operates in sewing, be to gather revolution by equipment rotation sensor 4 to stop the number of times acquisition, can observe the workmanship's that goes out for drill proficiency thus, whether the analysis operation worker causes the prolongation of operating time owing to having more stop frequency;
(5) quality status: the data of being come by quality terminal 70 feedback obtain, according to demonstration, can be clearly quality status in this operative employee's manufacture process of certain part, in time feed back and remind the operator to note operation, avoid more bad product generation;
(6) working condition: according to the fault in the button 6, do over again, have a rest, treat information such as material triggerings etc., the timely situation of recording operation worker non-normal working, so that analyze, and the searching countermeasure.
In sum, a kind of assembly line work data acquisition communication terminal system of the utility model, focus on being provided with respectively production terminal 60 and quality terminal 70, the data of equipment rotation sensor 4 harvesters such as grade are all sent into analytical equipment 1 by router two, the line data analysis of going forward side by side, obtain analyzing data, make decisions, it is advantageous that for the manager:
(1) information gathering is combined with issue, accomplish seamless process production and management, completed product run one line operative employee does not have the situation of information extension and labour statement's distortion;
(2) can directly obtain the data of production line, monitor the state of production scene in real time, the related personnel can in time obtain abnormal conditions, and in time handles, the problems such as delay, concealment and omission of avoiding artificial information to report and submit;
(3) data of real time record manufacture course of products and image data for product provides the trackability condition and the basis of data message, process video recording, and realize that real time data is related with video, reach the purpose that Data Dynamic is fed back, image data is checked;
(4) by the data that collect are analyzed, the direct low reason place of analysis operation worker production efficiency is taught targetedly and is managed, and reduces the training and the guidance of blindness, both saved training cost, and result of training is good;
(5) production terminal 60 is combined with quality terminal 70, reach the data association of yield and quality;
(6) with the data of the production line that obtained, right through data processing, analysis, pen, active data is set up database, in the future scheduling of production, plan and scheduling provide reliably, science basis accurately, and provide scientific basis for intelligent, automation program system.
Above embodiment only is explanation technological thought of the present utility model; can not limit protection range of the present utility model with this; every according to the technological thought that the utility model proposes, any change of being done on the technical scheme basis all falls within the utility model protection range.
Claims (7)
1, a kind of assembly line work data acquisition communication terminal system is characterized in that: comprise an analytical equipment, a terminal display, a router, at least one production terminal and at least one quality terminal; Aforementioned production terminal is connected with equipment rotation sensor, the first time and piece counting switch, button and power supply respectively, and the quality terminal connects the second time and piece counting switch, button and power supply respectively; The production terminal is connected with analytical equipment via router with the quality terminal, and respectively the information that collects is sent into analytical equipment, and analytical equipment will instruct and send into terminal display by router.
2, assembly line work data acquisition communication terminal system as claimed in claim 1 is characterized in that: the described first time and piece counting switch comprises the production button fetching and delivering the material inductor and needing the operative employee pressing that is arranged on the streamline when finishing production.
3, assembly line work data acquisition communication terminal system as claimed in claim 1 is characterized in that: the described second time and piece counting switch comprises the inspection button fetching and delivering the material inductor and needing the quality inspection workman pressing that is arranged on the streamline when finishing detection.
4, assembly line work data acquisition communication terminal system as claimed in claim 1, it is characterized in that: described production terminal or quality terminal also connect a bar code harvester respectively, and router connects a data storage device that stores with the pairing product information of bar code.
5, assembly line work data acquisition communication terminal system as claimed in claim 1 is characterized in that: described router also connects an on-the-spot electronic board, and the instruction that analytical equipment sends is sent into on-the-spot electronic board by router and shown.
6, assembly line work data acquisition communication terminal system as claimed in claim 1, it is characterized in that: described production terminal or quality terminal also are connected with a video acquisition device that is used to gather workman's operational circumstances respectively, and send into analytical equipment via router.
7, assembly line work data acquisition communication terminal system as claimed in claim 1, it is characterized in that: described production terminal or quality terminal also are connected with warning lamp and buzzer, analytical equipment triggers corresponding warning lamp and buzzer work simultaneously when production terminal or quality terminal transmission instruction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009201373206U CN201422141Y (en) | 2009-03-24 | 2009-03-24 | Data acquisition communication terminal system for assembly line work |
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| CN2009201373206U CN201422141Y (en) | 2009-03-24 | 2009-03-24 | Data acquisition communication terminal system for assembly line work |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102999026A (en) * | 2012-11-16 | 2013-03-27 | 大连日佳电子有限公司 | Interactive intelligent process control management system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102999026A (en) * | 2012-11-16 | 2013-03-27 | 大连日佳电子有限公司 | Interactive intelligent process control management system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: XIAMEN WIN IN WISDOM INFORMATION TECHNOLOGY CO., L Free format text: FORMER OWNER: SU TIANZHI Effective date: 20100707 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 361000 ROOM 2102, NO.875, SHAHE ROAD, SIMING DISTRICT, XIAMEN CITY, FUJIAN PROVINCE TO: 361000 711, CHUANGXIN BUILDING A, SOFTWARE PARK, HUOJU HIGH-TECH ZONE, HULI DISTRICT, XIAMEN CITY, FUJIAN PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20100707 Address after: 361000 Innovation Zone, software park, torch hi tech Zone, Huli District, Huli District, Fujian, Xiamen 711, China A Patentee after: Xiamen Zhiying Communication Technology Co., Ltd. Address before: Xiamen City, Fujian province 361000 Wo Road, Siming District Xiamen No. 875 room 2102 Patentee before: Su Tianzhi |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100310 Termination date: 20120324 |