CN201408932Y - Bus processing machine - Google Patents

Bus processing machine Download PDF

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Publication number
CN201408932Y
CN201408932Y CN2009201301049U CN200920130104U CN201408932Y CN 201408932 Y CN201408932 Y CN 201408932Y CN 2009201301049 U CN2009201301049 U CN 2009201301049U CN 200920130104 U CN200920130104 U CN 200920130104U CN 201408932 Y CN201408932 Y CN 201408932Y
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China
Prior art keywords
processing machine
links
movable part
bus processing
bus
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Expired - Fee Related
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CN2009201301049U
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Chinese (zh)
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于常海
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Individual
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Individual
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Abstract

The embodiment of the utility model relates to a bus processing machine, which comprises a driving device, a baseframe provided with a guide rail and a die seat, wherein the die seat comprises a moving part and a fixed part, the moving part moves along the guide rail under the drive of the driving device, and the die seat further comprises an NC measuring device connected with the moving part andused for limiting the moving part to move within an appointed distance, as well as a switching value measuring device. After the adoption of the bus processing machine provided by the embodiment of the utility model, whether the processing effect of the bus processing meets the requirements or not is not required to be judged through artificial vision, the processing for the bus by the bus processing machine can be automatically and accurately controlled, the machining precision is improved without need of amendment, thereby avoiding fractures at the bending part caused by amendment, improvingthe quality of the finished products of the processed bus, reducing the accident potentials, and enhancing industrial automation process.

Description

The bus processing machine
Technical field
The utility model relates to mechanical field, relates in particular to a kind of bus processing machine.
Background technology
The bus processing machine mainly is in High-Voltage Electrical Appliances, low-voltage electrical apparatus the complete sets of equipment manufacture process, to copper busbar or aluminium busbar (or being called bus-bar) bend, the special equipment of punching, shearing.
A kind of hydraulic pressure bus processing machine commonly used at present, the employing drive device for hydraulic drives, and adopt foot switch to control its operation, for example, in carrying out the process that bus bends, the movable part that adopts mould seat in the foot switch control bus processing machine moves (advance and retreat) along frame guide rail, and bus is subjected to movable part to impact the bending angle that forms, generally will judge whether the bending angle meets the requirements by the artificial vision, the processing bus is very passive.
The inventor finds that there is following technical problem at least in prior art in implementing the utility model process:
Because the bus processing machine of prior art needs the artificial vision to judge whether the bending angle meets the requirements, be difficult to accurate control, make the bus processing machine low to the machining accuracy of bus, need repeatedly revise, and repeatedly correction causes bus to roll over the increase of corner slight crack easily, bus end product quality after the processing is poor, has increased accident potential.
The utility model content
The utility model embodiment technical problem to be solved is, a kind of bus processing machine is provided, include the numerical control measurement mechanism and the switching value measurement mechanism that link to each other with the movable part of mould seat, movable part can be positioned at one and the parking of machining angle correspondence position, thereby do not need the artificial vision to judge whether the processing effect of bus processing machine meets the requirements, therefore can automatic accurate control bus processing machine to the processing of bus, improve machining accuracy, do not need to revise, avoided revising the bus folding corner slight crack that causes, improve the bus end product quality after processing, reduced accident potential, improved the industrial automation process.
For solving the problems of the technologies described above, the utility model embodiment adopts following technical scheme:
A kind of bus processing machine, the support, the mould seat that comprise drive unit, band guide rail, described mould seat comprise the movable part that links to each other with described drive unit, with the standing part that described support links to each other, described movable part drives the described guide rail in lower edge at described drive unit and moves, and also comprises:
Link to each other with described movable part, be used for described movable part is limited to numerical control measurement mechanism and the switching value measurement mechanism that moves in the distance to a declared goal.
The beneficial effect of the utility model embodiment is:
By a kind of bus processing machine is provided, comprise drive unit, the support of band guide rail, the mould seat, described mould seat comprises the movable part that links to each other with described drive unit, the standing part that links to each other with described support, described movable part drives the described guide rail in lower edge at described drive unit and moves, also comprise and linking to each other with described movable part, be used for described movable part is moved to numerical control measurement mechanism and the switching value measurement mechanism of processing angle correspondence position parking with it, thereby do not need the artificial vision to judge whether the processing effect of bus processing machine meets the requirements, can accurately control of the processing of bus processing machine to bus, improve machining accuracy, do not need secondary operations, the increase of the bus folding corner slight crack of having avoided to a great extent causing because of secondary operations, improve the bus end product quality after processing, reduce accident potential, improved the industrial automation process.
Below in conjunction with accompanying drawing the utility model embodiment is described in further detail.
Description of drawings
Fig. 1 is the first embodiment schematic diagram of bus processing machine of the present utility model;
Fig. 2 is the second embodiment schematic diagram of bus processing machine of the present utility model;
Fig. 3 be the utility model embodiment the bus processing machine the bus machining angle with in the displacement curve figure of minute chi.
Embodiment
The utility model embodiment provides a kind of bus processing machine, this bus processing machine is a double-standard bus processing machine, comprise drive unit, the support of band guide rail, the mould seat, described mould seat comprises the movable part that links to each other with described drive unit, the standing part that links to each other with described support, described movable part drives the described guide rail in lower edge at described drive unit and moves, also comprise and linking to each other with described movable part, be used for described movable part is positioned at the numerical control measurement mechanism and the switching value measurement mechanism of the position parking of machining angle correspondence with it, thereby do not need the artificial vision to judge whether the processing effect (as bending angle etc.) of bus processing machine meets the requirements, can automatic accurate control bus processing machine to the processing of bus, improve machining accuracy, do not need to revise, avoided revising the bus folding corner slight crack that causes to a great extent, improve the bus end product quality after processing, reduce accident potential, improved the industrial automation process.
Bus processing machine to the utility model embodiment is elaborated below.
Fig. 1 is the first embodiment schematic diagram of bus processing machine of the present utility model, with reference to this figure, bus processing machine whole machine body 33 mainly comprises support, the mould seat of drive unit, band guide rail 6, the mould seat comprises the movable part that links to each other with drive unit, the standing part that links to each other with support, movable part drives lower edge guide rail 6 at drive unit and moves, also comprise and linking to each other with movable part, be used for described movable part is positioned at the numerical control measurement mechanism and the switching value measurement mechanism of the position parking of machining angle correspondence with it, wherein:
Movable part comprises the master slider 4 of the band dovetail groove that links to each other with drive unit, the power contact 5 that links to each other with master slider 4;
Standing part comprises punching/shear support 7, bends/punching/shear backstop 8;
Drive unit is a Vidacare corp, specifically comprises gearmotor 1, and by the jack 3 that shaft coupling 2 links to each other with gearmotor 1, jack 3 links to each other with the master slider 4 of movable part;
The numerical control measurement mechanism comprises the drive rod 14 that links to each other with the master slider 4 of movable part, the tooth bar 10 that links to each other with drive rod 14, the gear 11 that links to each other with tooth bar 10, the pulse coder 12 that links to each other with gear 11, pulse coder 12, the control panel 32 that the gearmotor 1 of drive unit links to each other, the master slider 4 of movable part drags drive rod 14 when moving, drive rod 14 drags tooth bar 10 and moves, when moving, tooth bar 10 make pulse coder 12 rotations to produce the number amount signal that the master slider displacement of movable part is calculated by described gear 11, touch-screen in the control panel 32 writes the specification of the bus that you will process, quantity, angle or other how much footages, programmable logic controller (PLC) in the control panel 32 (Programmable Logic Controller, PLC) moving to it according to number amount signal controlling gearmotor 1 with the master slider 4 with movable part, the machining angle correspondence position stops, realized that controlling the bus processing machine in the mode of digital quantity carries out operation, owing to adopt tooth bar 10 to drag gear 11, thereby drive pulse coder 12 operations, enlarge unit angle digital quantity, improved machining accuracy.
In addition, the bus processing machine can also comprise:
Be arranged at roller 34, distribution box 10, waste material mouth 9, control panel 32 on the body 33 of bus processing machine.
Fig. 2 is the second embodiment schematic diagram of bus processing machine of the present utility model, has specialized the switching value measurement mechanism on the first embodiment basis of bus processing machine of the present utility model shown in Figure 1, and this switching value measurement mechanism can comprise:
Rocker handle 30, the screw mandrel 26 that links to each other with rocker handle 30, slide bar 24, with screw mandrel 26, the front-slider 18 that slide bar 24 links to each other, front-slider 18 is dragged on slide bar 24 by screw mandrel 26 and moves, front-slider 18 is provided with the front limit switch 19 that links to each other with control panel 32, front limit switch 19 can be when the numerical control measurement mechanism is worked be provided for the signal of the extreme position that indicative of active partly advances to control panel 32, perhaps can provide to the PLC in the control panel 32 with machining angle institute correspondence position switching value signal (for example, can be when numerical control measurement mechanism fault), be movably set in rear slider 22 on the slide bar 24 by carrying lock screw, rear slider 22 is provided with back limit switch 23, back limit switch 23 is provided for indicating the signal of the critical distance that master slider 4 retreats to control panel 32 when the numerical control measurement mechanism is worked, the PLC of back limit switch 23 in control panel 32 (for example is provided for finishing the required switching value signal that retreats minimum range of converted products, when numerical control measurement mechanism fault), slide bar 24 is provided with the positive stop 17 corresponding with front limit switch 19, with the corresponding backstop 21 of back limit switch 23, micrometer 16, be arranged on the micrometer 16, by the micrometer slide block 15 that connecting rod 20 links to each other with front-slider 18, can realize that controlling the bus processing machine in the mode of switching value control carries out operation.
Second embodiment of bus processing machine of the present utility model shown in Figure 2, it can correspondence have following operation based on the part that first embodiment of bus processing machine of the present utility model shown in Figure 1 is increased, for example:
Numerical control measurement mechanism in the bus processing machine of the present utility model can separate with the switching value measurement mechanism and uses, send the digital quantity control that number amount signal is finished bus processing by the PLC of numerical control measurement mechanism in control panel 32, or finish the switching value control of bus processing by the PLC transmit button amount signal of switching value measurement mechanism in control panel 32;
After bus processing machine of the present utility model manufacturing is finished, can process with thickness 10MM is the bus of radix, there are one angle-displacement curve (as shown in Figure 3) in the machining angle of bus and the displacement scale on the micrometer, can sporadicly process bus or because of other fault (plant failure of detection amount in full) when needing, the PLC that above-mentioned position switch amount signal is offered in the control panel 32 uses, particularly, can find the displacement of required machining angle correspondence from above-mentioned angle-displacement curve, and for the different-thickness bus, can directly the corresponding displacement scale of the angle of finding be increased and decreased it gets final product with reference to bus thickness deviation value, digital quantity control can be finished by the function switch on the control panel 32 with the switching value control transformation, concrete switching value control operation is as follows: rocker handle 30 rotations, screw mandrel 26 rotations that drive links to each other with rocker handle 30, dragging front-slider 18 moves on slide bar 24, drag front-slider 18 limit switch 19 of going forward, front limit switch 19, back limit switch 23 provides switching value signal with machining angle institute correspondence position to control panel 32, drags micrometer slide block 15 so that micrometer slide block 15 runs to desired location gets final product by connecting rod 20.
As a kind of execution mode, above-mentioned drive unit can also be oil pressure or Vidacare corp.
The above is an embodiment of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also are considered as protection range of the present utility model.

Claims (9)

1, a kind of bus processing machine, the support, the mould seat that comprise drive unit, band guide rail, described mould seat comprises the movable part that links to each other with described drive unit, the standing part that links to each other with described support, described movable part drives the described guide rail in lower edge at described drive unit and moves, it is characterized in that, also comprise:
Link to each other with described movable part, be used for described movable part is positioned at the numerical control measurement mechanism and the switching value measurement mechanism of machining angle pairing position parking with it.
2, bus processing machine as claimed in claim 1 is characterized in that, described numerical control measurement mechanism comprises:
The drive rod that links to each other with described movable part, the tooth bar that links to each other with described drive rod, the gear that links to each other with described tooth bar, the pulse coder that links to each other with described gear, with described pulse coder, the control panel that described drive unit links to each other, described movable part drags described drive rod when moving, described drive rod drags described tooth bar and moves, make described pulse coder rotation to produce the number amount signal that the displacement of described movable part is calculated by described gear when described tooth bar moves, the machining angle correspondence position stops described control panel described movable part is moved to it according to the described drive unit of described number amount signal controlling.
3, bus processing machine as claimed in claim 2 is characterized in that, described switching value measurement mechanism comprises:
Rocker handle, the screw mandrel that links to each other with described rocker handle, slide bar, with described screw mandrel, the front-slider that described slide bar links to each other, described front-slider is dragged on described slide bar by described screw mandrel and moves, described front-slider is provided with the front limit switch that links to each other with described control panel, described front limit switch is provided for indicating the signal of the extreme position that described movable part advances to described control panel when the work of described numerical control measurement mechanism, perhaps described front limit switch provides the correspondence position switching value signal with machining angle institute to described control panel, be arranged at rear slider on the described slide bar by carrying lock screw, described rear slider is provided with the back limit switch, described back limit switch is provided for indicating the signal of the critical distance that described movable part retreats to described control panel when described numerical control measurement mechanism work, perhaps described back limit switch is provided for finishing the required switching value signal that retreats minimum range of converted products to described control panel, described slide bar is provided with and the corresponding positive stop of described front limit switch, with the corresponding backstop of described back limit switch, do and divide chi, be arranged on the described micrometer, the micrometer slide block that links to each other with described front-slider by connecting rod.
4, bus processing machine as claimed in claim 3 is characterized in that, described bus processing machine also comprises:
Be arranged at look nut, constant force spring, rubber damping sheet on the described screw mandrel.
As each described bus processing machine in the claim 1 to 4, it is characterized in that 5, described bus processing machine also comprises in the following part one or more combination:
Be arranged at roller, distribution box, waste material mouth on the body of described bus processing machine.
6, as each described bus processing machine in the claim 1 to 4, it is characterized in that described drive unit comprises:
Gearmotor, by the jack that shaft coupling links to each other with described gearmotor, described jack links to each other with described movable part.
7, as each described bus processing machine in the claim 1 to 4, it is characterized in that described movable part comprises the master slider of the band dovetail groove that links to each other with described drive unit, the power contact that links to each other with described master slider.
8, as each described bus processing machine in the claim 1 to 4, it is characterized in that described standing part comprises punching/shear support, punching/shear, the backstop that bends.
9, as each described bus processing machine in the claim 1 to 4, it is characterized in that described drive unit is a Vidacare corp.
CN2009201301049U 2009-02-06 2009-02-06 Bus processing machine Expired - Fee Related CN201408932Y (en)

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Application Number Priority Date Filing Date Title
CN2009201301049U CN201408932Y (en) 2009-02-06 2009-02-06 Bus processing machine

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Application Number Priority Date Filing Date Title
CN2009201301049U CN201408932Y (en) 2009-02-06 2009-02-06 Bus processing machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102801082A (en) * 2012-08-17 2012-11-28 昆山艾博机器人系统工程有限公司 Automatic needle inserting device
CN102962332A (en) * 2012-12-12 2013-03-13 陈伟民 Small light numerically-controlled bus processing machine
CN103008759A (en) * 2012-12-12 2013-04-03 陈伟民 Bus shearing machine
CN108748173A (en) * 2018-05-29 2018-11-06 郑文豪 A kind of power bus-bar slot shell machine for automatic working device people
CN108838273A (en) * 2018-05-29 2018-11-20 郑文豪 A kind of power bus-bar slot shell process line
CN109563711A (en) * 2016-08-09 2019-04-02 罗伯特·博世有限公司 For calibrating and/or running the method and hand held power machine of hand held power machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102801082A (en) * 2012-08-17 2012-11-28 昆山艾博机器人系统工程有限公司 Automatic needle inserting device
CN102962332A (en) * 2012-12-12 2013-03-13 陈伟民 Small light numerically-controlled bus processing machine
CN103008759A (en) * 2012-12-12 2013-04-03 陈伟民 Bus shearing machine
CN103008759B (en) * 2012-12-12 2014-08-13 陈伟民 Bus shearing machine
CN102962332B (en) * 2012-12-12 2014-09-10 陈伟民 Small light numerically-controlled bus processing machine
CN109563711A (en) * 2016-08-09 2019-04-02 罗伯特·博世有限公司 For calibrating and/or running the method and hand held power machine of hand held power machine
CN109563711B (en) * 2016-08-09 2022-03-11 罗伯特·博世有限公司 Method for calibrating and/or operating a hand-held power tool and hand-held power tool
CN108748173A (en) * 2018-05-29 2018-11-06 郑文豪 A kind of power bus-bar slot shell machine for automatic working device people
CN108838273A (en) * 2018-05-29 2018-11-20 郑文豪 A kind of power bus-bar slot shell process line
CN108748173B (en) * 2018-05-29 2019-09-06 泉州台商投资区本盛机械科技有限公司 A kind of power bus-bar slot shell machine for automatic working device people
CN108838273B (en) * 2018-05-29 2019-11-01 杭州耀晗光伏技术有限公司 A kind of power bus-bar slot shell process line

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100217

Termination date: 20130206