CN201374331Y - Automotive rectifier bridge with press-fit diode - Google Patents
Automotive rectifier bridge with press-fit diode Download PDFInfo
- Publication number
- CN201374331Y CN201374331Y CN200920035655U CN200920035655U CN201374331Y CN 201374331 Y CN201374331 Y CN 201374331Y CN 200920035655 U CN200920035655 U CN 200920035655U CN 200920035655 U CN200920035655 U CN 200920035655U CN 201374331 Y CN201374331 Y CN 201374331Y
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- Prior art keywords
- heating panel
- electrode
- insulating support
- diode
- strip
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Abstract
The utility model provides an automotive rectifier bridge with a press-fit diode, which belongs to automotive fittings. The utility model particularly relates to an assembly method of a silicon rectifier bridge for an automotive generator and applied automotive rectifier diodes with a single-side semi-spherical copper electrode. The electrode on one side of each diode has semi-spherical copper particles, and the electrode on the other side has flat copper particles. The flat electrode is connected with cooling fins, and the semi-spherical copper particles are connected with a semi-spherical concave conductive sheet. The conductive sheet is embedded in an insulation bracket by injection molding, and is made of a copper plate with good elasticity by stamping with certain interference, so that the radial pressure offset can be corrected automatically to ensure the pressure to be uniformly distributed on the cooling fins, thereby achieving uniform force on the six rectifiers, and enhancing the reliability of the rectifier bridge. The semi-spherical concave surface ensures the radial pressure of each single rectifier to be uniformly distributed on the cooling fins. The insulation bracket is sandwiched between the two cooling fins and is assembled through bolts and nuts. A positive terminal strip and a negative terminal strip are separated from the cooling fins by an insulation sleeve, and are fixed through bolts and nuts I.
Description
Technical field
The utility model relates to a kind of auto parts machinery, is specifically related to assemble method and the used single face hemisphere copper electrode auto rectifier diode of automobile current generator with silicon rectification bridge
Background technology
Automobile rectifier bridge is the vitals on the automobile, and it is the three-phase bridge rectifier with three groups, every group two diode fabrication, and its diode is installed on positive and negative two pole plates (heating panel).The packaging technology and the method for automobile rectifier bridge all adopt solder technology at present, comprise soldering, spot welding, melting welding etc.No matter all there is following defective in which kind of method of use:
1, rectifier bridge produces a large amount of heats when work, makes solder joint be subjected to thermal cut, causes diode fails.
Produce high temperature when 2, welding, make the fusing of the diode face of weld, cause rectifier bridge to lose efficacy.
3, the alternating hot and cold temperature cycles in the automobile use produces the thermal fatigue effect to solder side, causes rectifier bridge to lose efficacy.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model provides a kind of diode compression automobile rectifying bridge, and it is the hemisphere copper particle that its diode electrode adopts an electrode, and the another side electrode is the plane copper particle.Its plane electrode is connected with fin, and the hemisphere copper particle is connected with hemisphere concave surface conducting strip.It is one group that three rectifying tubes are installed on the fin, and conducting strip embeds insulating support by the method for injection moulding, and conducting strip has better elastic.Clamp insulating support between two fin, and assemble with bolt and nut.The conducting strip copper coin punching out of good springiness, and certain magnitude of interference is arranged, make six rectifying tube producing balanced forces.The hemisphere concave surface is dispersed on the fin single rectifying tube radial pressure.
The utility model is achieved by the following technical solution: a kind of diode compression automobile rectifying bridge comprises: go up heating panel, heating panel, the negative pole terminal strip that is arranged on many diodes on the upper and lower heating panel, the anodal terminal strip that is connected with last heating panel, is connected with following heating panel down; Described diode is made up of chip and upper and lower two copper electrode sheets; It is characterized in that: described two copper electrode sheets, wherein one is the plane copper particle, with the heating panel crimping; Another is the hemisphere copper particle, with the conducting strip crimping; Described conducting strip is inlaid in the insulating support; Described insulating support is installed between the upper and lower heating panel, and fixes by many bolt and nut II.
Described conducting strip is a plate stamping spare, two hemispherical groove that direction is opposite of middle part symmetry compacting, and the inwall radius of groove equates with described hemisphere copper particle spherical radius; Connect by intercell connector between two grooves, the outer end of a groove makes the electrode connection bar, and another groove outer end makes fixed strip; It is curved that described electrode connection bar is converted into 90 degree.
Described insulating support is the moulding of rectangular plate shape, makes many through holes on the rectangular slab, in two through holes that face mutually conducting strip is set; Electrode intercell connector, intercell connector and fixed strip on the described conducting strip inject insulating support respectively; Wherein insulating support is exposed in electrode intercell connector end.
Described positive plate terminal strip is connected with following heating panel by insulating case, and fixes by bolt and nut I and upper and lower heating panel, insulating support; Described negative plate terminal strip is connected with last heating panel by insulating case, and fixes by bolt and nut I and upper and lower heating panel, insulating support.
Good effect of the present utility model is:
1, the assembling of chip need not be welded, and avoids welding the high-temperature damage chip, also can not cause solder joint to be subjected to thermal cut, and rectifier bridge was lost efficacy.
2, conducting strip is with the copper coin punching out of good springiness, and certain magnitude of interference is arranged, and the elastic potential energy by conducting strip is pressed in the chip copper particle on the fin firmly, good reliability, and anti-seismic performance is good.
3, the hemisphere copper particle is connected with hemisphere groove on the conducting strip, can revise the skew of radial pressure automatically, and isostasy is dispersed on the fin, strengthens the reliability of rectifier bridge.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is this structural representation of utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the A-A profile of Fig. 1;
Fig. 4 is the structural representation of conducting strip in the utility model;
Fig. 5 is the B-B profile of Fig. 4.
Among the figure: 1, anodal terminal strip, 2, insulating case, 3, heating panel down, 4, insulating support, 4-1, through hole, 5, go up heating panel, 6, bolt and nut I, 7, the hemisphere copper particle, 8, chip, 9, plane copper particle, 10, conducting strip, 10-1, electrode connection bar, 10-2, intercell connector, 10-3, fixed strip, 11, bolt and nut II, 12, the negative pole terminal strip.
Embodiment
As Fig. 1, Fig. 2, shown in Figure 3: a kind of diode compression automobile rectifying bridge comprises: go up heating panel 5, heating panel 3, the negative pole terminal strip 12 that is arranged on many diodes on the upper and lower heating panel 5,3, the anodal terminal strip 1 that is connected with last heating panel 5, is connected with following heating panel 3 down; Described diode is made up of chip 8 and upper and lower two copper electrode sheets; It is characterized in that: described two copper electrode sheets, wherein one is plane copper particle 9, with the heating panel crimping; Another is a hemisphere copper particle 7, with conducting strip 10 crimping; Described conducting strip 10 is inlaid in the insulating support 4; Described insulating support 4 is installed between the upper and lower heating panel 5,3, and fixing by many bolt and nut II 11.
Shown in Fig. 1,2,4,5: described conducting strip 10 is a plate stamping spare, two hemispherical groove that direction is opposite of middle part symmetry compacting, and the inwall radius of groove equates with described hemisphere copper particle 7 spherical radius; Connect by intercell connector 10-2 between two grooves, the outer end of a groove makes electrode connection bar 10-1, and another groove outer end makes fixed strip 10-3; It is curved that described electrode connection bar 10-1 is converted into 90 degree.
Described insulating support 4 is the moulding of rectangular plate shape, makes many through hole 4-1 on the rectangular slab, among two through hole 4-1 that face mutually conducting strip 10 is set; Electrode intercell connector 10-1, intercell connector 10-2 and fixed strip 10-3 on the described conducting strip 10 inject insulating support 4 respectively; Wherein insulating support 4 is exposed in electrode intercell connector 10-1 end, as the electrode input terminal of rectifier bridge.
Because conducting strip 10 usefulness elasticity copper coin punching out preferably, (as beryllium-bronze), its Baltimore groove contacts with the hemisphere face of hemisphere copper particle 7, its contact distance has the suitable magnitude of interference, elastic potential energy by conducting strip 10 compresses hemisphere copper particle 7, good reliability, anti-seismic performance is good, and contact-making surface conducts electricity very well.When rectifier bridge used on automobile, automobile top ripple chip can not move yet, misplace, and has improved the rectifier bridge reliability greatly.The sphere contact can also be adjusted the center of gravity of pressure automatically, prevents 7 displacements of hemisphere copper particle.
Described anodal terminal strip 1 is connected with following heating panel 3 by insulating case 2, and fixes with upper and lower heating panel 5,3, insulating support 4 by bolt and nut I 6; Described negative pole terminal strip 12 is connected with last heating panel 5 by insulating case 2, and fixes with upper and lower heating panel 5,3, insulating support 4 by bolt and nut I 6.Positive and negative electrode terminal strip 1,12 adopts insulating case 2 and heating panel to isolate, insulation effect is good, utilizes bolt and nut I 6 that itself and upper and lower heating panel 5,3 is fixing, make be connected between insulating support 4 and the upper and lower heating panel 5,3 more firm, improve the rigidity and the intensity of rectifier bridge, kill two birds with one stone.
Claims (4)
1, a kind of diode compression automobile rectifying bridge comprises: go up heating panel (5), heating panel (3), the negative pole terminal strip (12) that is arranged on many diodes on the upper and lower heating panel (5,3), the anodal terminal strip (1) that is connected with last heating panel (5), is connected with following heating panel (3) down; Described diode is made up of chip (8) and upper and lower two copper electrode sheets; It is characterized in that: described two copper electrode sheets, wherein one is plane copper particle (9), with the heating panel crimping; Another is hemisphere copper particle (7), with conducting strip (10) crimping; Described conducting strip (10) is inlaid in the insulating support (4); Described insulating support (4) is installed between the upper and lower heating panel (5,3), and fixing by many bolt and nut II (11).
2, diode compression automobile rectifying bridge according to claim 1, it is characterized in that: described conducting strip (10) is a plate stamping spare, two hemispherical groove that direction is opposite of middle part symmetry compacting, the inwall radius of groove equates with described hemisphere copper particle (7) spherical radius; Connect by intercell connector (10-2) between two grooves, the outer end of a groove makes electrode connection bar (10-1), and another groove outer end makes fixed strip (10-3); It is curved that described electrode connection bar (10-1) is converted into 90 degree.
3, diode compression automobile rectifying bridge according to claim 1, it is characterized in that: described insulating support (4) is the moulding of rectangular plate shape, make many through holes (4-1) on the rectangular slab, in two through holes (4-1) that face mutually conducting strip (10) is set; Electrode intercell connector (10-1) on the described conducting strip (10), intercell connector (10-2) and fixed strip (10-3) inject insulating support (4) respectively; Wherein insulating support (4) is exposed in electrode intercell connector (10-1) end.
4, diode compression automobile rectifying bridge according to claim 1, it is characterized in that: described positive plate terminal strip (1) is connected with following heating panel (3) by insulating case (2), and fixes with upper and lower heating panel (5,3), insulating support (4) by bolt and nut I (6); Described negative plate terminal strip (12) is connected with last heating panel (5) by insulating case (2), and fixes with upper and lower heating panel (5,3), insulating support (4) by bolt and nut I (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200920035655U CN201374331Y (en) | 2009-03-16 | 2009-03-16 | Automotive rectifier bridge with press-fit diode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200920035655U CN201374331Y (en) | 2009-03-16 | 2009-03-16 | Automotive rectifier bridge with press-fit diode |
Publications (1)
Publication Number | Publication Date |
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CN201374331Y true CN201374331Y (en) | 2009-12-30 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN200920035655U Expired - Lifetime CN201374331Y (en) | 2009-03-16 | 2009-03-16 | Automotive rectifier bridge with press-fit diode |
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CN (1) | CN201374331Y (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102157471A (en) * | 2010-12-29 | 2011-08-17 | 常州星海电子有限公司 | Dual-layer laminated patch rectifying full bridge |
CN101499698B (en) * | 2009-03-16 | 2011-09-28 | 徐州奥尼克电气有限公司 | Compression automobile rectifying bridge |
-
2009
- 2009-03-16 CN CN200920035655U patent/CN201374331Y/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101499698B (en) * | 2009-03-16 | 2011-09-28 | 徐州奥尼克电气有限公司 | Compression automobile rectifying bridge |
CN102157471A (en) * | 2010-12-29 | 2011-08-17 | 常州星海电子有限公司 | Dual-layer laminated patch rectifying full bridge |
CN102157471B (en) * | 2010-12-29 | 2012-08-15 | 常州星海电子有限公司 | Dual-layer laminated patch rectifying full bridge |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20091230 Effective date of abandoning: 20090316 |