CN201362515Y - Intelligent automatic coal leveling device - Google Patents

Intelligent automatic coal leveling device Download PDF

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Publication number
CN201362515Y
CN201362515Y CNU2008202409145U CN200820240914U CN201362515Y CN 201362515 Y CN201362515 Y CN 201362515Y CN U2008202409145 U CNU2008202409145 U CN U2008202409145U CN 200820240914 U CN200820240914 U CN 200820240914U CN 201362515 Y CN201362515 Y CN 201362515Y
Authority
CN
China
Prior art keywords
column
flat coal
coal plate
gantry
coal leveling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008202409145U
Other languages
Chinese (zh)
Inventor
练存才
徐坚
赵东岭
顾建军
晋松田
张宝宝
郭大林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANDAN DESIGN ENGINEERING CHINACOAL Co Ltd
Original Assignee
HANDAN DESIGN ENGINEERING CHINACOAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HANDAN DESIGN ENGINEERING CHINACOAL Co Ltd filed Critical HANDAN DESIGN ENGINEERING CHINACOAL Co Ltd
Priority to CNU2008202409145U priority Critical patent/CN201362515Y/en
Application granted granted Critical
Publication of CN201362515Y publication Critical patent/CN201362515Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an intelligent automatic coal leveling device, which comprises a gantry, a coal leveling plate, a driving winch, pulley blocks and an electric control device. The gantry is a rigid door-type frame, guide rails vertically arranged are installed on the inner sides of vertical posts disposed on the left side and the right side of the gantry, a single pulley block is installed on a transverse beam disposed on the upper portion of the vertical post on one side of the gantry, a double-pulley block is mounted on a transverse beam disposed on the upper portion of the vertical post on the other side of the gantry, descending limit self-locking devices of the coal leveling plate are mounted on the vertical posts, a group of single pulley blocks and one driving winch are mounted on the lower portion of the vertical post on the side equipped with the double pulley block, the coal leveling plate is suspended between the guide rails disposed on the inner sides of the vertical posts on the left side and the right side of the gantry through steel ropes on the driving winch and the pulley blocks, two ends of the coal leveling plate are provided with sliding shoes matching with the guide rails, a buffer device and an anti-collision wedge-shaped plate are mounted in the middle of the coal leveling plate, a control chamber is arranged on the vertical post on one side of the gantry, the electric control device is installed inside the control chamber, and sensors and limit switches are arranged on the coal leveling plate and the vertical posts.

Description

Intelligent automatic coal leveling device
Technical field
The utility model relates to a kind of loading accessory equipment, is that a kind of railway that is applicable to loads the specialized equipment on smooth vehicle upper material surface in the coal vehicle process.Be applicable to that the loading that metallurgical mine, Building Materials Factory, bulk freight harbour, large-scale collection join railway transportations such as station is smooth.
Background technology
At present, smooth generally the finishing on vehicle upper material surface in the railway loose unpacked material loading vehicles process by manual work, this mode of operation not only speed is slow, and labour intensity is big, though the simple and easy specialized equipment of the employing that also has carries out operation, this equipment operation is not steady, and poor reliability is dangerous, the fault rate height, the effect of smooth vehicle is undesirable.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of simple in structure, operates steadily the intelligent automatic coal leveling device safe and reliable, that fault rate is low.
The purpose of this utility model can realize by following technical measures:
Intelligent automatic coal leveling device mainly is made up of door frame, self-locking device, flat coal plate, driving winch, assembly pulley, electrical controller and control cabin.Its door frame is a rigidity portal frame, the guide rail of vertical setting is equipped with in the inboard of door frame left and right sides column, on the crossbeam on the column top of a side, the single-sheaved block group is installed, on the crossbeam on the column top of opposite side, the sister block group is installed, the decline limit self device of flat coal plate is installed on the column, one group of single-sheaved block group and a driving winch are installed in the bottom of the column that is provided with sister block group one side, flat coal plate hangs in the middle of the guide rail of column inboard, the door frame left and right sides by steel rope on the driving winch and assembly pulley, the piston shoes that are complementary with guide rail are equipped with at the two ends of flat coal plate, the centre of flat coal plate is equipped with shock absorber and crashproof clap board, control cabin is installed on the column of door frame one side, electrical controller is installed in the control cabin, sensor installation and limit switch on flat coal plate and column.
The purpose of this utility model can also realize by following technical measures:
The utility model each side has a steel rope that hangs it flat coal plate, the steel rope of both sides walk around sister block group and single-sheaved block group respectively and the single-sheaved block group that is provided with in sister block group and bottom between merge into one.
Operating principle of the present utility model is as follows:
Under electric winch drove, flat coal plate is transferred to be needed in the smooth vehicle car, and the loose unpacked material in the compartment is wipeed in the motion when utilizing the vehicle entrucking off.
When (1) not working (uneven coaly attitude) usually, flat coal plate is positioned at flat coal frame top, and holdback is in non-return state, the motor outage, and the drg outage is in braking mode.
When (2) needing flat coal, the manual unlocking holdback, drg declutches to electricity, and electrical power drives and drives winch and rotate, and flat coal plate is transferred.Arrive flat coal height rear motor outage, the drg outage, winch stops, and begins flat coal operation.
When (3) flat coal finished, drg declutched to electricity, and electrical power drives and drives the winch counter-rotating, and flat coal plate is up.After flat coal plate arrives fixed position, flat coal frame top, the motor outage, the drg outage, winch stops.
(4) control system contains manual control and two kinds of master modes of automatic guidance.
The utility model has following various protection:
One, electric prospection:
1. flat coal plate up-and-down movement end position is provided with travel switch, guarantees to stop before flat coal plate moves to end position.
2. the flat coal operation of flat coal plate when the flat coal in compartment finishes, is provided with twice travel switch (photoelectric switch), guarantees in time flat coal plate to be mentioned when flat coal finishes.
Two, railways train operation protection
1. flat coal plate self-locking device, guaranteed breaking down shovel when not working flat coal plate can not glide because of deadweight, parking of flat coal plate highly remained at beyond the railway clearance size, and then guaranteed the safe in operation of train.
2. be provided with flat coal plate anti-collision buffer device; under the situation that various protections were lost efficacy, when flat coal plate and compartment contact-impact, flat coal plate can rotate and up at the effect lower edge of clap board slideway along hinge during flat coal; make flat coal plate break away from the compartment, thereby guarantee the safe in operation of train.
Three, drive the protection of winch and assembly pulley steel rope
Drive winch drum and assembly pulley and be equipped with the steel rope fender guard, effectively in the preventive device operational process, steel rope can disorder cable and is jumped out grooving.
Advantage of the present utility model is simple in structure, operates steadily, and is safe and reliable, fault rate is low, is the ideal equipment of smooth vehicle.
Description of drawings:
Fig. 1 is the front view of the utility model mounted configuration scheme drawing;
Fig. 2 is the birds-eye view of the utility model mounted configuration scheme drawing;
Fig. 3 is the left view of the utility model mounted configuration scheme drawing;
Fig. 4 is flat coal plate structure scheme drawing (the A-A cutaway view of Fig. 1);
Fig. 5 is flat coal plate cut-away view.
The specific embodiment:
Shown in Fig. 1-5: intelligent automatic coal leveling device is made up of door frame 2, flat coal plate 4, driving winch 1, assembly pulley, electrical controller 7, self-locking device 3 and control cabin 8.Door frame 2 is formed by the shaped steel assembly welding, the back is installed across above railroad track, guide rail 9 is equipped with in the inboard on the column of door frame both sides, and single-sheaved block group 6 and sister block group 5 each two groups is installed on left side (can be arranged symmetrically in the right side) column and the upper beam, and the column top is equipped with self-locking device 3.Flat coal plate 4 hangs in the middle of the door frame guide rail 9 by the steel rope on the driving winch 1, driving winch 1 is arranged on (can be arranged symmetrically in the right side) basis, door frame left side, flat coal plate 4 moves up and down under the driving that drives winch 1, piston shoes 10 are equipped with at flat coal plate 4 two ends, in the middle of the flat coal plate 4 shock absorber 11 and crashproof clap board 12 are installed, control cabin 8 is installed in a side of door frame, and electrical controller 7 is installed in the control cabin 8.Various sensors and limit switch are installed in flat coal plate and column both sides.Flat coal plate 4 a steel rope that hangs it each side arranged, the steel rope of both sides walk around sister block group 5 and single-sheaved block group 6 respectively and the single-sheaved block group 6 that is provided with in sister block group 5 and bottom between merge into one.

Claims (2)

1, intelligent automatic coal leveling device, mainly by door frame (2), self-locking device (3), flat coal plate (4), drive winch (1), assembly pulley (5), electrical controller (7) and control cabin (8) are formed, it is characterized in that: door frame (2) is a rigidity portal frame, the guide rail (9) of vertical setting is equipped with in the inboard of door frame (2) left and right sides column, on the crossbeam on the column top of a side, single-sheaved block group (6) is installed, on the crossbeam on the column top of opposite side, sister block group (5) is installed, the decline limit self device (3) of flat coal plate (4) is installed on the column, an one group of single-sheaved block group (6) and a driving winch (1) are installed in the bottom of the column that is provided with sister block group (5) one sides, flat coal plate (4) is middle by the guide rail (9) that steel rope on the driving winch (1) and assembly pulley hang on column inboard, door frame (2) left and right sides, the piston shoes (10) that are complementary with guide rail (9) are equipped with at the two ends of flat coal plate (4), the centre of flat coal plate (4) is equipped with shock absorber (11) and crashproof clap board (12), control cabin (8) is installed on the column of door frame one side, electrical controller (7) is installed in the control cabin (8), sensor installation and limit switch on flat coal plate (4) and column.
2, intelligent automatic coal leveling device according to claim 1, it is characterized in that: flat coal plate (4) a steel rope that hangs it each side arranged, the steel rope of both sides is walked around sister block group (5) and single-sheaved block group (6) respectively and merge into one between the single-sheaved block group (6) of sister block group (5) and bottom setting.
CNU2008202409145U 2008-12-31 2008-12-31 Intelligent automatic coal leveling device Expired - Fee Related CN201362515Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008202409145U CN201362515Y (en) 2008-12-31 2008-12-31 Intelligent automatic coal leveling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008202409145U CN201362515Y (en) 2008-12-31 2008-12-31 Intelligent automatic coal leveling device

Publications (1)

Publication Number Publication Date
CN201362515Y true CN201362515Y (en) 2009-12-16

Family

ID=41473176

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008202409145U Expired - Fee Related CN201362515Y (en) 2008-12-31 2008-12-31 Intelligent automatic coal leveling device

Country Status (1)

Country Link
CN (1) CN201362515Y (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101780889A (en) * 2010-03-06 2010-07-21 太原理工大学 Special shaped surface coal leveling device and use method thereof
CN102619429A (en) * 2012-04-10 2012-08-01 江苏田娘农业科技有限公司 Automatic compaction device of fermentation library gate
CN102745523A (en) * 2012-07-19 2012-10-24 北京世纪国瑞环境工程技术有限公司 Automatic leveling device for dreg bin
US8549997B2 (en) 2008-12-29 2013-10-08 Crown Products & Services, Inc. System and method for compacting materials in open top transport conveyance
CN105600519A (en) * 2016-01-19 2016-05-25 河北工程大学 Automatic coal leveling device for loading station
US9624050B2 (en) 2011-07-08 2017-04-18 Crown Products & Services, Inc. System, apparatus and method for preparing materials transported in open top conveyance
CN110065831A (en) * 2019-04-12 2019-07-30 河北工程大学 A kind of Anti-collision breaking down shovel
CN110817491A (en) * 2019-11-15 2020-02-21 成都瑞特数字科技有限责任公司 Intelligent coal leveling device for coal loading

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9908724B2 (en) 2008-12-29 2018-03-06 Crown Products & Services, Inc. System and method for compacting materials in open top transport conveyance
US8549997B2 (en) 2008-12-29 2013-10-08 Crown Products & Services, Inc. System and method for compacting materials in open top transport conveyance
US10974917B2 (en) 2008-12-29 2021-04-13 Crown Products & Services, Inc. System and method for compacting materials in open top transport conveyance
CN101780889A (en) * 2010-03-06 2010-07-21 太原理工大学 Special shaped surface coal leveling device and use method thereof
US9624050B2 (en) 2011-07-08 2017-04-18 Crown Products & Services, Inc. System, apparatus and method for preparing materials transported in open top conveyance
CN102619429A (en) * 2012-04-10 2012-08-01 江苏田娘农业科技有限公司 Automatic compaction device of fermentation library gate
CN102745523A (en) * 2012-07-19 2012-10-24 北京世纪国瑞环境工程技术有限公司 Automatic leveling device for dreg bin
CN105600519A (en) * 2016-01-19 2016-05-25 河北工程大学 Automatic coal leveling device for loading station
CN110065831A (en) * 2019-04-12 2019-07-30 河北工程大学 A kind of Anti-collision breaking down shovel
CN110817491A (en) * 2019-11-15 2020-02-21 成都瑞特数字科技有限责任公司 Intelligent coal leveling device for coal loading

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091216

Termination date: 20161231