CN201346734Y

CN201346734Y - Movable green body sweeper

Info

Publication number: CN201346734Y
Application number: CNU2009200508579U
Authority: CN
Inventors: 罗建能; 刘秋生
Original assignee: Foshan Kito Ceramics Co Ltd
Current assignee: Guangdong Kito Ceramics Co., Ltd.
Priority date: 2009-01-21
Filing date: 2009-01-21
Publication date: 2009-11-18
Anticipated expiration: 2019-01-21

Abstract

The utility model discloses a movable green body sweeper which can be installed in front of a ceramic drying kiln. The green body sweeper comprises a machine frame, as well as a grinding disc, a disc motor and a transmission shaft installed on a bearing frame, wherein, the grinding disc motor drives the grinding disc to rotate through the transmission shaft. The green body sweeper is characterized in that the machine frame is erected above a transmission rolling rod, a guide rail is arranged on the machine frame, the bearing frame is mounted in a sliding manner on the guide rail through a weight bearing wheel, and a reciprocating motor on the machine frame drives the bearing frame to conduct reciprocating motion along the guide rail through a driving wheel and a synchronous belt. The design not only solves the problem that the traditional green body sweeper fails to sweep away body refuse completely and tends to make green bodies suffer from fracture, but also reduces the labor intensity of workers in favor of carrying out body refusing sweeping in a more thorough, effective and efficient manner, thereby improving surface qualities of products, increasing high-class product rate and bolstering economic benefits.

Description

The portable base device of wiping

Technical field

The utility model relates to the field of ceramic production device, particularly guarantees the wiping base device of ceramic adobe surface clean.

Background technology

In the architectural pottery production process, retaining a lot of base powder on the brick face of the biscuit of repressed moulding, these base powder can produce very big influence to the surface quality of ceramic product.For guaranteeing the clean of ceramic adobe surface, adopted the artificial base of wiping in the past, wipe base not only labour intensity is big by hand, and it is not thorough to wipe the base powder.At present, commonly used is fixed electronic wiping base device, wipes the base device and is fixed on the glazing line, is wiped the mill cleaning of base device during adobe process glazing line automatically.But owing to generally have only 4 driving belts on the glazing line, stress surface is little, and it highly is a manual adjustment, in case do not regulate, pressure is inhomogeneous, then can occur highly imbalance inevitably after wiping the base device, the problem of high bottom surface appears in adobe, influences the glazing effect.Can cause disconnected brick or split brick when excessive and wipe base pressure, wipe again when pressure is too small less than the base powder on the brick face.Simultaneously, be installed on the glaze line owing to wipe the base device, adobe is moved comparatively fast, causes the base powder also not clean out easily, and adobe has just been left and wiped the base device.In addition, the mill material of wiping the base device is that sponge or hair are swept, and during with the sponge brush base, dust is very fast stifled full the aperture of sponge, and at this moment friction will produce cut on the brick face, is difficult to sweep the base powder on the clean base face, more can not wipe away cut; Hair is swept then the base powder and is all wiped, and makes base powder cleaning not thorough.

The utility model content

The purpose of this utility model be at existing wiping base device wipe the base powder not thoroughly, coverage is little, easily makes problems such as adobe fracture, propose a kind of high efficiency, evenly be difficult for causing the movable type of adobe fracture to wipe the base device the adobe cleaning surfaces is thorough, stressed.

The purpose of this utility model is achieved by the following technical solution: the portable base device of wiping, before being installed on ceramic dry kiln, include frame, be loaded on mill, coil motor, power transmission shaft on the bearing support, the mill motor drives the mill rotation by power transmission shaft, and it is characterized in that: frame is stood on the top of live-roller rod, and frame is provided with guide rail, bearing support slides by bogie wheel and is loaded on the guide rail, and the reciprocating motor on the support moves back and forth along guide rail by drive and the bearing support of band drive synchronously.Further, for ease of changing and adjusting mill, lifting motor and elevating screw are housed also on the bearing support, elevating screw can be with mill and coil motor up-down adjustment together.For reducing the obstruction of hole, improve the effect of wiping the base powder, mill adopts three-decker, and from inside to outside, ground floor is a plastic fixed plate, and the second layer is a sponge, and the 3rd layer is fibrous material.

Such syndeton has tangible advantage:

1, before portable wiping base device is installed on dry kiln, stand on live-roller rod top, adobe is by mill cleaning dust on many roller rods, the bearing plane of adobe increases, stressed even, can the pressure break adobe than big 1 times pressure on traditional conveyer belt yet, the transmission rod trace in the time of can wiping clean base powder on the brick face and anti-base.

2, when machine is installed, mix up the back and just need not adjust, change a mill and needed only 5～8 minutes, behind abrasive disk abrasion, can need not to shut down, reduced labour intensity, reduced manpower, improved production efficiency by lifting motor toward downward modulation

3, the three-decker of mill material in adobe face contact friction, can be thrown adobe face and slide, and base powder, cut, excellent trace are wiped clean.

4, the wiping base time is long: before being installed in dry kiln, one row's brick is walked because dry kiln is row's brick, one row has 2～4, the velocity ratio of adobe is slow 2～4 times on traditional pipeline like this, mill comes and goes on same row's brick face and wipes 2 times, about 3 seconds time of contact, more effectively base powder and cut are wiped clean.

Description of drawings

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is the partial schematic diagram of overlooking of Fig. 1.

The specific embodiment

Embodiment one, referring to Fig. 1-Fig. 2, the wiping base device of present embodiment mainly by mill 1, mill motor 2, lifting motor 3, reciprocating motor 4, decelerator, screw mandrel 5, drive 6, be with 7 synchronously, parts such as power transmission shaft 8, frame 9, bearing support 10 form.Wherein, mill motor 2 drives mill 1 rotation by power transmission shaft 8; Lifting motor 3 drives screw mandrels 5 rotations, and mill motor 2, power transmission shaft 8, mill 1 then integral body and screw mandrel 5 are in transmission connection, and can move up and down along screw mandrel 5 under the control of lifting motor 3; And above-mentioned mill motor 2, power transmission shaft 8, mill 1, motor 3 falls, screw mandrel 5 all is loaded on the bearing support 10.Frame 9 is provided with guide rail 11, and bogie wheel 12 is housed in the bearing support 10, and bearing support 10 slides by bogie wheel 12 and is loaded on the guide rail 11.Frame 9 sides are provided with reciprocating motor 4, and reciprocating motor 4 can drive drive 6, be with 7 synchronously, and are with 7 to be connected with bearing support 10 synchronously, when reciprocating motor 4 is done forward and reverse rotation, can move back and forth on guide rail 11 by being with 7 pulling bearing supports 10 synchronously.

The course of work: frame 9 is stood on the top of the conveying live-roller rod 13 of dry kiln, the adobe 14 of repressed moulding is carried by live-roller rod 13 and is advanced, during through frame 9 belows, adobe 14 on mill 1 and the live-roller rod 13 of rotation rubs and contacts, meanwhile, rotation mill 1 moves back and forth at the drive lower edge of reciprocating motor 4 guide rail 11, like this, same row's polylith adobe 14 on the live-roller rod 13 can be come and gone by mill 1 and wipe twice, removes the base powder.

Particularly, the portable base device of wiping comes work by three groups of motors.At first, mill motor 2 drives reducer of turbodrill, drives mill 1 rotation by power transmission shaft 8.The mill motor is 4 utmost point 0.75KW, 1400r/min, mill 1 adopts three-layer composite structure, from inside to outside, and ground floor plastic fixed plate 1A, the second layer is sponge 1B, the 3rd layer is fibrous material 1C, is to make and be fixed on the plastic fixed plate 1A by disc fibrous material 1C, by the rotation of fiber disk and the friction of adobe 14, reach the purpose that the base powder of brick face is made a clean sweep of, the speed of mill 1 is 70r/min.Secondly, lifting motor 3 drives the height that screw mandrels 5 are regulated mill 1, conveniently replaces the fiber disk and regulates suitable height, better wipes the base powder and is unlikely to adobe is broken.Adjustable height can reach actual needs by automatic adjusting, overcome the disequilibrium that manual adjustment causes and causes the fracture of adobe, reduced manpower simultaneously again.Lifting motor 3 is 4 utmost point 0.37KW, 35r/min.Once more, reciprocating motor 4 drives mill 1 move left and right by drive 6, be with 7 synchronously, realizes the portable base powder of wiping.Reciprocating motor 4 also is 4 utmost point 0.75KW, 1400r/min.

Certainly, only enumerated a kind of preferred implementation here, the protection category that other is equal to, structure roughly the same all should belong to this patent repeats no more here.

Claims

1, the portable base device of wiping, before being installed on ceramic dry kiln, include frame, be loaded on mill, mill motor, power transmission shaft on the bearing support, the mill motor drives the mill rotation by power transmission shaft, and it is characterized in that: frame is stood on the top of live-roller rod, and frame is provided with guide rail, bearing support slides by bogie wheel and is loaded on the guide rail, and the reciprocating motor on the frame moves back and forth along guide rail by drive and the bearing support of band drive synchronously.

2, the portable base device of wiping according to claim 2 is characterized in that also being equipped with on the bearing support lifting motor and elevating screw, and elevating screw can be with mill and coil motor up-down adjustment together.

3, the portable base device of wiping according to claim 1 and 2 is characterized in that mill adopts three-decker, and from inside to outside, ground floor is a plastic fixed plate, and the second layer is a sponge, and the 3rd layer is fibrous material.