Disclosure of Invention
In order to solve the problems, the invention provides a coating treatment process of a waterproof agent before construction of dry-hanging stone for architectural decoration, which can solve the problems of the dry-hanging stone in the back waterproof operation process.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a coating treatment process of a waterproof agent before construction of building decoration dry-hanging stone mainly comprises the following steps:
step one, cutting stone: cutting the stone by using a stone cutting machine according to specific requirements, and enabling the cut stone to have straight edges and corners without cracking;
step two, polishing the stone material: polishing the stone corners processed in the first step by using a stone polishing machine to ensure that the stone corners are smooth and have no fracture phenomenon;
step three, back waterproofing: coating a waterproofing agent on the back of the stone processed in the second step by using a waterproofing agent coating device so as to enhance the waterproofing performance of the stone;
step four, plate installation: mounting the stone materials processed in the third step on a wall surface from bottom to top, wherein during mounting, four corners among the stone materials are required to be flat, and stone seams among the stone materials in the transverse direction and the longitudinal direction are required to be aligned with each other;
step five, wall finishing: finishing the wall surface treated in the fourth step to enable the wall surface to be flat and have five bulges;
step six, surface waterproofing: and filling sealant into the gaps of the wall surface treated in the fifth step, and coating a waterproof agent on the surface of the wall surface, wherein the waterproof agent is required to be uniformly coated without missing coating.
The waterproof agent painting device used in the steps comprises an installation frame, a conveying sleeve piece, a feeding sleeve piece, a spraying sleeve piece and a receiving sleeve piece, wherein the conveying sleeve piece is installed on the installation frame, and the feeding sleeve piece, the spraying sleeve piece and the receiving sleeve piece are sequentially arranged in the installation frame from the right side to the left side.
Carry the external member to include the deflector, conveying mechanism, slide the pole, the sliding plate, pneumatic cylinder A, fixed frame and grab material mechanism, the deflector is installed on the mounting bracket through the welded mode, the deflector is the style of calligraphy structure of mouthful, the inside conveying mechanism that is provided with of deflector, be provided with loop type spout A on the deflector inner wall, both ends symmetry is provided with the pole that slides that uses mutually with loop type spout A around spout A is inside, install the sliding plate through the welded mode on the pole that slides, install pneumatic cylinder A on the sliding plate, install fixed frame on pneumatic cylinder A's the output shaft, fixed frame inside is provided with grabs material mechanism.
The feeding external member includes the spliced pole, the feeding frame, sliding plate, the hand-pulling frame, jacking board and pneumatic cylinder B, the spliced pole is installed on the mounting bracket inner wall through the welded mode, be provided with the feeding frame through the welded mode on the spliced pole, be provided with vertical spout B on the feeding frame inner wall rear end face, the symmetry is provided with horizontal spout C on both ends about the feeding frame is inside, horizontal spout C is inside to be provided with sliding plate through sliding connection's mode, be provided with the hand-pulling frame on the terminal surface before the sliding plate, sliding plate rear end is provided with the jacking board that uses with vertical spout B mutually supporting, jacking board fixed mounting is on pneumatic cylinder B's output shaft, pneumatic cylinder B installs on the inner wall of feeding frame.
The spraying external member includes the connecting plate, the pivot pole, scribble the brush section of thick bamboo, motor A, the injection plate, the sprayer, the intercommunication board and deposit the material jar, the connecting plate is installed on feeding frame outer wall through the welded mode, be provided with logical groove A on the connecting plate, it is provided with the pivot pole through the mode that the bearing is connected to lead to groove A inside, install on the pivot pole and scribble the brush section of thick bamboo, pivot pole one end is installed on motor A's output shaft, motor A passes through the motor cabinet and installs on the connecting plate, it is provided with the injection plate to scribble a brush section of thick bamboo lower extreme, the injection plate is installed on the sprayer, the sprayer is installed on the intercommunication board, the intercommunication board is installed on feeding frame outer wall, the sprayer.
Receive the material external member including receiving material frame, connecting rod, gliding block, backup pad and pushing equipment, receive the material frame and install on the connecting plate through the welded mode, receive the inside bilateral symmetry of going up of material frame and be provided with vertical spout D, vertical spout D internally mounted has the connecting rod, is provided with the gliding block through sliding connection's mode on the connecting rod, and the gliding block lower extreme is provided with expanding spring, installs the backup pad on the gliding block, evenly is provided with two spout E in the backup pad, receives the inside lower extreme of material frame and is provided with pushing equipment.
Conveying mechanism includes motor B, the axis of rotation, drive gear, the rotation axis, driven gear, connect chain and installation piece, motor B passes through the motor cabinet and installs on the mounting bracket outer wall, install the axis of rotation on motor B's the output shaft, the axis of rotation passes through the mode that the bearing is connected and installs on the deflector inner wall, evenly be provided with a drive gear in the axis of rotation, drive gear is the left end and is provided with the rotation axis, the mode that the rotation axis passes through the bearing and connects is installed on the deflector inner wall, evenly be provided with a driven gear who corresponds each other with drive gear on the rotation axis, connect through connecting the chain between drive gear and the driven gear, install the installation piece on the connection chain, the installation piece links together.
Grab material mechanism and include trigger slide bar, driven slide bar, gas storage bag A, the push rod of going down, rotatory roller bearing, the rotor plate, ejector pin and grip block, trigger slide bar installs on fixed frame inner wall through sliding connection's mode, evenly be provided with driven slide bar around the trigger slide bar head, the driven slide bar overhead traveling crane is provided with gas storage bag A, the inside outside of gas storage bag A is provided with down push rod, the down push rod lower extreme is provided with rotatory roller bearing, the mode that rotatory roller bearing passes through the bearing and connects is installed on fixed frame inner wall, install the rotor plate on the rotatory roller bearing, the rotor plate lower extreme supports and leans on there is the ejector pin, be provided with the grip block on the.
The rotating plate and the rotating shaft are connected in a spring connection mode.
The material pushing mechanism comprises a hydraulic cylinder B, a fixing column, an ejector plate and a sliding guide column, the hydraulic cylinder B is installed on the outer wall of the material receiving frame, the fixing column is installed on an output shaft of the hydraulic cylinder B, the ejector plate is installed on the fixing column, and the sliding guide column which is matched with the sliding groove E in use is arranged at the lower end of the ejector plate.
The material receiving frame is characterized in that heating rod holes are uniformly formed in the wall of the material receiving frame, and heating rods are arranged in the heating rod holes.
The invention has the beneficial effects that:
1. the invention can solve the following problems in the back waterproof operation of the existing dry hanging stone: a: in the spraying operation of the existing dry-hanging stone, the surface of the stone is often sprayed by an artificial spraying method after the stone is fixed, so that the phenomenon of missing coating or uneven coating of the waterproof agent on the back surface of the dry-hanging stone is caused, and the quality of a product is influenced; b: after the existing dry-hanging stone is sprayed with a waterproof agent, the waterproof agent is usually solidified by placing the stone in the air for drying, but other substances often exist in the air, so that impurities are added in the solidification process of the waterproof agent, and the waterproof effect is influenced.
2. According to the invention, the spraying kit is designed, the sprayer works to spray the waterproofing agent in the storage tank to the surface of the coating cylinder along the spraying plate, the motor A starts to work to drive the coating cylinder to rotate, and then when the conveying mechanism drives the dry-hanging stone to come, the coating cylinder coats the back of the dry-hanging stone, so that the purpose of coating the waterproofing agent is achieved.
3. According to the invention, the receiving sleeve is designed, after the dry-hanging stone is placed on the surface of the supporting plate, the sliding block is driven to move downwards along the connecting rod due to gravity, the heating rod in the inner wall of the receiving frame starts to work at the same time, the waterproof agent is rapidly cooled, and when the material pushing mechanism runs to the bottom, the material pushing mechanism starts to work, the cooled dry-hanging stone is pushed out of the receiving frame, so that the purpose of cooling and collecting is achieved, the dry-hanging stone is prevented from being in direct contact with air during drying operation of the waterproof agent, the purity of the dried waterproof agent is ensured, and the waterproof effect of the dry-hanging stone is indirectly provided.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 11, a process for brushing a waterproof agent before construction of dry-hanging stone for architectural decoration mainly comprises the following steps:
step one, cutting stone: cutting the stone by using a stone cutting machine according to specific requirements, and enabling the cut stone to have straight edges and corners without cracking;
step two, polishing the stone material: polishing the stone corners processed in the first step by using a stone polishing machine to ensure that the stone corners are smooth and have no fracture phenomenon;
step three, back waterproofing: coating a waterproofing agent on the back of the stone processed in the second step by using a waterproofing agent coating device so as to enhance the waterproofing performance of the stone;
step four, plate installation: mounting the stone materials processed in the third step on a wall surface from bottom to top, wherein during mounting, four corners among the stone materials are required to be flat, and stone seams among the stone materials in the transverse direction and the longitudinal direction are required to be aligned with each other;
step five, wall finishing: finishing the wall surface treated in the fourth step to enable the wall surface to be flat and have five bulges;
step six, surface waterproofing: and filling sealant into the gaps of the wall surface treated in the fifth step, and coating a waterproof agent on the surface of the wall surface, wherein the waterproof agent is required to be uniformly coated without missing coating.
The waterproofing agent that uses in the above-mentioned step applies paint device with a brush includes mounting bracket 1, carries external member 2, feeding external member 3, spraying external member 4 and receipts material external member 5, installs on mounting bracket 1 and carries external member 2, and mounting bracket 1 is inside to have set gradually feeding external member 3, spraying external member 4 and receipts material external member 5 from right side to left side.
The conveying external member 2 comprises a guide plate 21, a conveying mechanism 22, a sliding rod 23, a sliding plate 24, a hydraulic cylinder A, a fixing frame 25 and a material grabbing mechanism 26, wherein the guide plate 21 is installed on the installation frame 1 in a welding mode, the guide plate 21 is of a square structure, the conveying mechanism 22 is arranged inside the guide plate 21, a circular sliding groove A is formed in the inner wall of the guide plate 21, the sliding rod 23 matched with the circular sliding groove A is symmetrically arranged at the front end and the rear end inside the sliding groove A, the sliding plate 24 is installed on the sliding rod 23 in a welding mode, the hydraulic cylinder A is installed on the sliding plate 24, the fixing frame 25 is installed on an output shaft of the hydraulic cylinder A, the material grabbing mechanism 26 is arranged inside the fixing frame 25, and during specific work, the hydraulic cylinder A starts to work to drive the fixing frame 25 to move downwards to the surface of the dry hanging stone, the, the rear conveying mechanism 22 starts to work to drive the dry-hang stone to move along the guide plate 21, so as to drive the transmission.
The conveying mechanism 22 comprises a motor B, a rotating shaft 221, a driving gear 222, a rotating shaft 223, driven gears 224, a connecting chain 225 and a mounting block 226, wherein the motor B is mounted on the outer wall of the mounting frame 1 through a motor base, the rotating shaft 221 is mounted on an output shaft of the motor B, the rotating shaft 221 is mounted on the inner wall of the guide plate 21 in a bearing connection mode, 2 driving gears 222 are uniformly arranged on the rotating shaft 221, the rotating shaft 223 is arranged at the left end of the driving gear 222, the rotating shaft 223 is mounted on the inner wall of the guide plate 21 in a bearing connection mode, 2 driven gears 224 corresponding to the driving gears 222 are uniformly arranged on the rotating shaft 223, the driving gears 222 and the driven gears 224 are connected through the connecting chain 225, the mounting block 226 is mounted on the connecting chain 225, the mounting block 226 is connected with the sliding rod 23, and during specific work, the motor B starts to work, meanwhile, the driving gear 222 is driven to rotate, and then the connecting chain 225 drives the rotating shaft 223 and the driven gear 224 to rotate, in the rotating process, the connecting chain 225 is driven to move, and meanwhile, the mounting block 226 is driven to move.
The material grabbing mechanism 26 comprises a trigger slide bar 261, a driven slide bar 262, an air storage bag A263, a downward push bar 264, a rotary roller 265, a rotating plate 266, an ejector rod 267 and a clamping plate 268, wherein the trigger slide bar 261 is installed on the inner wall of the fixed frame 25 in a sliding connection mode, the driven slide bar 262 is uniformly arranged around the head of the trigger slide bar 261, the air storage bag A263 is arranged outside the driven slide bar 262, the downward push bar 264 is arranged on the outer side inside the air storage bag A263, the rotary roller 265 is arranged at the lower end of the downward push bar 264, the rotary roller 265 is installed on the inner wall of the fixed frame 25 in a bearing connection mode, the rotating plate 266 is installed on the rotary roller 265, the lower end of the rotating plate 266 is abutted against the ejector rod 267, the clamping plate 268 is arranged on the ejector rod 267, and when the material grabbing mechanism 26 works specifically, when the material grabbing mechanism goes down to the, the air in the air storage bag A263 is squeezed to drive the downward sliding rod 264 to move downwards, and further the rotating plate 266 is driven to rotate on the rotating roller 265, so that the pushing ejector rod 267 moves inwards, the clamping plate 268 is ejected, and the purpose of clamping the dry-hang stone is achieved.
The rotating plate 266 and the rotating shaft 221 are connected by a spring connection.
The feeding kit 3 comprises a connecting column 31, a feeding frame 32, a sliding plate 33, a hand-pulling frame 34, a lifting plate 35 and a hydraulic cylinder B, wherein the connecting column 31 is installed on the inner wall of the installation frame 1 in a welding mode, the feeding frame 32 is arranged on the connecting column 31 in a welding mode, a vertical chute B is arranged on the rear end surface of the inner wall of the feeding frame 32, transverse chutes C are symmetrically arranged at the left end and the right end inside the feeding frame 32, the sliding plate 33 is arranged inside the transverse chute C in a sliding connection mode, the hand-pulling frame 34 is arranged on the front end surface of the sliding plate 33, the lifting plate 35 matched with the vertical chute B is arranged at the rear end of the sliding plate 33, the lifting plate 35 is fixedly installed on an output shaft of the hydraulic cylinder B, the hydraulic cylinder B is installed on the inner wall of the feeding frame 32, when the hand-pulling frame 34 is manually pulled out of the sliding plate during specific work, after a plurality of dry hanging stones to be coated with, after the hand-pulling frame 34 is pushed to return to the original position, the hydraulic cylinder B starts to work to drive the jacking plate 45 to move upwards, so that the purpose of feeding is achieved.
The spraying suite 4 comprises a connecting plate 41, a rotating shaft rod 42, a brushing barrel 43, a motor A, an injection plate 44, an injector 45, a communicating plate 46 and a storage tank 47, wherein the connecting plate 41 is installed on the outer wall of the feeding frame 32 in a welding mode, the connecting plate 41 is provided with a through groove A, the rotating shaft rod 42 is arranged in the through groove A in a bearing connection mode, the brushing barrel 43 is installed on the rotating shaft rod 42, one end of the rotating shaft rod 42 is installed on an output shaft of the motor A, the motor A is installed on the connecting plate 41 through a motor base, the lower end of the brushing barrel 43 is provided with the injection plate 44, the injection plate 44 is installed on the injector 45, the injector 45 is installed on the communicating plate 46, the communicating plate 46 is installed on the outer wall of the feeding frame 32, the lower end of the injector 45 is provided with the storage tank 47 in a threaded connection mode, the storage tank 47 is located at the lower end of the communicating plate 46, during specific work, then the sprayer 45 works to spray the waterproofing agent in the storage tank 47 to the surface of the painting cylinder 43 along the spraying plate 44, and simultaneously the motor A starts to work to drive the painting cylinder 43 to rotate, so that when the conveying mechanism 2 brings the dry-hanging stone, the painting cylinder 43 paints the waterproofing agent on the back surface of the dry-hanging stone, and the aim of painting the waterproofing agent is achieved.
The receiving kit 5 comprises a receiving frame 51, a connecting rod 52, sliding blocks 53, a supporting plate 54 and a pushing mechanism 55, wherein the receiving frame 51 is installed on the connecting plate 41 in a welding mode, vertical sliding grooves D are symmetrically arranged on the left and right inside the receiving frame 51, the connecting rod 52 is installed inside the vertical sliding grooves D, the sliding blocks 53 are arranged on the connecting rod 52 in a sliding connection mode, telescopic springs are arranged at the lower ends of the sliding blocks 53, the supporting plate 54 is installed on the sliding blocks 53, the two sliding grooves E are uniformly arranged on the supporting plate 54, the pushing mechanism 55 is arranged at the lower end inside the receiving frame 51, in specific work, after dry hanging stones are placed on the surface of the supporting plate, the sliding blocks 53 are driven to move downwards along the connecting rod 52 due to gravity, meanwhile, heating rods in the inner wall of the receiving frame 51 start to work, the waterproof agent is rapidly cooled, and when the dry hanging, the cooled dry hanging stone is pushed out of the material receiving frame 51, so that the purpose of cooling and collecting is achieved.
Heating rod holes are uniformly formed in the wall of the material receiving frame 51, and heating rods are arranged in the heating rod holes.
The material pushing mechanism 55 comprises a hydraulic cylinder B, a fixing column 551, an ejector plate 552 and a sliding guide column 553, the hydraulic cylinder B is installed on the outer wall of the material receiving frame 51, the fixing column 551 is installed on an output shaft of the hydraulic cylinder B, the ejector plate 552 is installed on the fixing column 551, the sliding guide column 553 which is matched with the chute E for use is arranged at the lower end of the ejector plate 552, and during specific work, the hydraulic cylinder B starts to work to drive the fixing column 551 to move towards the front end and further drive the ejector plate 552 to move towards the front end, so that the processed dry hanging stone material is pushed out of the material receiving frame 51, and the purpose of material receiving is.
When in work:
s1, installing stone materials: after the manual pulling frame 34 is manually pulled out to pull out the material sliding plate, a plurality of dry hanging stones to be coated with the waterproof agent are manually placed in a mode that the back surfaces of the dry hanging stones are downward, the manual pulling frame 34 is pushed to return to the original position, the hydraulic cylinder B starts to work, and the jacking plate 45 is driven to move upwards, so that the purpose of loading is achieved.
S2, clamping the stone: the hydraulic cylinder A starts to work to drive the fixing frame 25 to move downwards to the surface of the dry hanging stone material and drive the trigger slide bar 261 to move upwards, so that the driven slide bar 262 is driven to move outwards to extrude air in the air storage bag A263 to drive the down slide bar 264 to move downwards, and further the rotating plate 266 is driven to rotate on the rotating roller 265, so that the extrusion ejection rod 267 moves inwards to eject the clamping plate 268, and the purpose of clamping the dry hanging stone material is achieved.
S3, stone transportation: motor B begins work and drives axis of rotation 221 and begins to rotate, drives drive gear 222 simultaneously and rotates, and then drives rotation axis 223 and driven gear 224 through connecting chain 225 and rotate, and at rotatory in-process, drives connecting chain 225 and removes, drives installation piece 226 simultaneously and removes, and then drives and grab material mechanism 26 and remove along deflector 21 to reach the mesh of transporting the stone material.
S4, spraying a waterproof agent: the storage tank 47 full of the waterproof agent is manually installed at the lower end of the ejector 45 in a threaded connection mode, when the dry-hang stone runs to a working area, the ejector 45 works to spray the waterproof agent in the storage tank 47 to the surface of the painting cylinder 43 along the spraying plate 44, meanwhile, the motor A starts to work to drive the painting cylinder 43 to rotate, and the painting cylinder 43 performs painting treatment on the waterproof agent on the back surface of the painting cylinder 43, so that the aim of painting the waterproof agent is fulfilled.
S5, receiving: after the dry hanging stone is placed on the surface of the supporting plate, the sliding block 53 is driven to move downwards along the connecting rod 52 due to gravity, meanwhile, the heating rod in the inner wall of the material receiving frame 51 starts to work to cool the waterproof agent quickly, when the material pushing mechanism runs to the bottom, the material pushing mechanism starts to work to push the cooled dry hanging stone out of the material receiving frame 51, and therefore the purpose of cooling and collecting is achieved.
S6, repeating the steps S1 to S5, and continuously performing wall surface cleaning operation.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.