CN201322726Y - Online full-automatic light inspection device - Google Patents
Online full-automatic light inspection device Download PDFInfo
- Publication number
- CN201322726Y CN201322726Y CNU2008201592923U CN200820159292U CN201322726Y CN 201322726 Y CN201322726 Y CN 201322726Y CN U2008201592923 U CNU2008201592923 U CN U2008201592923U CN 200820159292 U CN200820159292 U CN 200820159292U CN 201322726 Y CN201322726 Y CN 201322726Y
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- bottle
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- main rotary
- wheel
- shaped bottle
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Abstract
An online full-automatic light inspection device is characterized in that the light inspection device comprises a main rotary workbench, a transfer belt, a rotary screw conveyor, a bottle input star wheel, a double-headed special shaped bottle clamping claw, a high-speed camera, a rotary swing arm, a bottle output star wheel, a shifting fork, a guide star wheel, a defective product conveying track and a qualified product conveying track, wherein the double-headed special shaped bottle clamping claw is arranged in the circumferential position of the main rotary workbench to rotate along with the main rotary workbench and is connected with a special shaped bottle turnover mechanism arranged on the main rotary workbench; the high-speed camera is arranged on the rotary swing arm; and the rotation axis of the main rotary workbench is superposed to that of the rotary swing arm, that is to say, the main rotary workbench and the rotary swing arm can rotate along the same axis. The online full-automatic light inspection device can be used for automatically and rapidly inspecting foreign matters in liquid in the special shaped bottle.
Description
Technical field
The utility model belongs to the industrial machine field of visual inspection, relates to the automatic detection device on a kind of bottling liquid production, the canning line, particularly a kind of on-line Full lamp checking device.
Background technology
China is the production and consumption big country of bottled products such as a drinks, medicine, beverage.In recent years, along with improving constantly of the level of consumption, the popularization of U.S.'s CGMP (cGMP) and U.S. food and FAD FDA standard in this type of industry, becomes inevitable in strict accordance with the production standard operation.FDA more pays attention to emphasizing trackability and accountability, annotates the notion of reliability, accuracy.And at present, this notion is not understood well at aspects such as PLC software, Long-distance Control, online detections by domestic manufacturers.We should consider to reflect functional parameters such as state of the art, serviceability curve, fault alarm and maintenance overhaul comprehensively in control system, and have device failure alert record and statistical function; Can store major parameter, and can search for for the process curve in current process curve and the internal memory; Power supply is provided with emergency protection, can be furnished with UPS, safe storage data, and the safety practice when power up is arranged; Have according to the chain function of technological requirement and the online property control etc. of equipment before and after taking into account.This Chinese food, medical mechanized equipment market that will promote the back GMP epoch is developed towards advance, reliability and integrality direction.
Because aspects such as production technology or production environment may contain foreign matters such as glass chip, aluminium bits, rubber bits, hair, fiber in the bottled products such as drinks, medicine, beverage, these all cause great harm to the user.Therefore, the detection of impurity in the product is guaranteed just the key link of product quality.Yet, for a long time, thisly have highly repeatability and intelligent being operated in mainly in China's industry field relies on artificial naked eyes and detect, its subjectivity is strong, and repeatability is poor, production efficiency can not get guaranteeing with the detection accuracy rate, report is arranged during product recall thus, and cost is high, and the import automatic checkout equipment costs an arm and a leg, the technical support difficulty, these are all seriously restricting food, medicine is made the sound development of equipping.Particularly industry-by-industry is more and more paid attention to the personalization packing of product, special-shaped bottle miscellaneous (non-regular circular bottle) is a large amount of to be used, enriched market, have higher requirement also for simultaneously the detection link, and the semi-automatic and full-automatic checkout equipment of medicine visible foreign matters of domestic and international at present each R﹠D institution's research and development all is the round bottles at the different sizes of rule, its detection method is to utilize drive unit to drive round bottle to quicken to rotate to setting speed, fast braking then, the sequence image of shooting bottling liquid is also analyzed, if when foreign matter is arranged, provide the rejecting signal.In addition, the domestic pick-up unit that also discloses some other types liquid, but they all exist following shortcoming: (1) detected object is strict.Because such pick-up unit has adopted rotation-urgency to stop-take-detection method analyzed, make this method only be applicable to cylindric bottled liquid, at a high speed along not producing bubble in the rotary course of bottle axis, and during for the flat special-shaped bottle, through experiment, then can produce a large amount of bubbles along the axis rotation, this will influence the accuracy of detection of system, increases false drop rate.(2) mechanical motion stationarity is poor.Because each bottle all needs high speed rotating, anxious operation such as stop, take pictures in testing process, system authority is complicated and be prone to complete machine vibrations etc., and operation stability is poor.(3) detection speed is slow.For the anxious device that stops shot detection of need, be the influence that the reduction system takes camera owing to the anxious rotation momentum that stops being brought, the velocity of rotation during work can not be too fast, causes detection speed slower.Therefore, special-shaped bottle-packaging production producer presses for a kind of high-speed, high precision, supermatic automatic lamp-checking equipment to replace manual detection.
The utility model content
The technical matters that the utility model solves is, overcomes low, the problems such as repeatability is poor, loss is high, precision is low, the easy fatigue of testing staff of manual detection efficiency that existing special-shaped bottle foreign matter exists in detecting, and a kind of on-line Full lamp checking device is provided.
For solving the problems of the technologies described above, the technical scheme that the utility model adopted is:
A kind of on-line Full lamp checking device, it is characterized in that, comprise main rotary table, travelling belt, rotation auger, advance a bottle star-wheel, double end special-shaped bottle retaining paw, high-speed camera, rotatable swing arm, bottle-delivery star wheel, shift fork, guiding star-wheel, substandard products transmission track and certified products transmission track;
Described double end special-shaped bottle retaining paw is arranged on the circumferential position of described main rotary table and rotates with main rotary table, described double end special-shaped bottle retaining paw is connected with the special-shaped bottle switching mechanism, and described special-shaped bottle switching mechanism is according on main rotary table; Described high-speed camera is arranged in the described rotatable swing arm; The rotation of described main rotary table and rotatable swing arm overlaps, and can rotate respectively along same axis;
Described travelling belt, rotation auger, advance a bottle star-wheel, main rotary table and bottle-delivery star wheel and be connected successively, special-shaped bottle is imported from described travelling belt, and by described bottle-delivery star wheel derivation;
Described certified products transmission track is connected by guiding star-wheel and described bottle-delivery star wheel; Described substandard products transmission track and described bottle-delivery star wheel are connected; The described shift fork that is used to shunt certified products and substandard products is arranged between guiding star-wheel and the bottle-delivery star wheel;
The mechanism that described rotatable swing arm and high-speed camera form is 2 covers, is separately positioned on first of described main rotary table and detects on the station and the second detection station, detects on the station first, and the light source corresponding with described high-speed camera is the back light source; Detect on the station second, the light source corresponding with described high-speed camera is bottom light source.
Described special-shaped bottle switching mechanism comprises the rotation connecting rod and is used for the driving wheel that the driven in rotation connecting rod rotates; Described rotation connecting rod one end connects described double end special-shaped bottle retaining paw, and the other end is connected by spur bevel gear and described driving wheel; Described rotation connecting rod is spacing by the through hole that is arranged on the described main rotary table circumference.
Described double end special-shaped bottle retaining paw is made up of two identical paws, the structure of each paw is: comprise clamping left hand pawl, clamping right hand pawl, be arranged on the swing arm dividing plate between clamping left hand pawl and the clamping right hand pawl, the retaining paw slave arm of connection clamping left hand pawl and the master arm that connects clamping right hand pawl, connect by gearing mesh between described retaining paw master arm and the retaining paw slave arm, described retaining paw master arm also is connected with an end of rotation connecting rod, and the other end of rotation connecting rod is connected with rotating cam.
It is characterized in that, be provided with tension spring between described retaining paw master arm and the retaining paw slave arm.
Each described rotatable swing arm is provided with 2 high-speed cameras.
The beneficial effect that the utility model had has:
Compared with prior art, the beneficial effects of the utility model are embodied in:
1, effectively filled up the domestic blank that does not have on-line Full lamp checking device, provide new idea, new approaches for researching and developing new product later on.
2, accuracy of detection height.The utility model adopts two to detect station respectively by bottle visible white foreign matter of detection and black foreign matter, utilize video camera advanced person's imaging amplifying technique, digital image processing method, can detect naked eyes the molecule that can not see, as: chips of glass, aluminium bits, hair, floating thing etc., and the inspection of their none omissions come out the quality of the product that guaranteed to dispatch from the factory.
3, detection speed is fast.On-line Full lamp checking device has overcome artificial lamp inspection needs red tapes such as carrying, manually extraction, mark, and impurity is carried out classification and Detection, has simplified image processing algorithm, has improved detection speed.
4, portable, adaptability is strong.Increase camera head number and retaining paw, and systematic parameter is carried out corresponding modification, just can improve detection rates, and to concentration, the color of special-shaped bottling liquid, color, the shape of bottle are insensitive, have stronger adaptability.
5, safety clean production.This device can be finished product automatically and detect, and unacceptable product is rejected automatically, has realized unattendedly, really satisfies the online detection in the FDA standard, need not manual intervention.
6, save cost of human resources.A large amount of lamps inspection employees are freed from uninteresting, the work that repeats, improved production efficiency, liberated human resources.
This device has adopted the mentality of designing of mechanical arm upset, camera track up, overcomes existing detection technique and is not suitable for the shortcoming that special-shaped bottling liquid detects; This device is applicable to the detection of cylindric or special-shaped bottling liquid visible foreign matters such as existing medicine, beverage, wine liquid, mainly is to have adopted bottle rollover commentaries on classics mode, avoids producing a large amount of bubbles.The utility model applied range, automaticity height.
Description of drawings
Fig. 1 is the detection device for foreign matter structural drawing (overlooking) in the assembly line special-shaped bottle of high-speed rotary;
Fig. 2 is the detection device for foreign matter structure revolved sectional view in the assembly line special-shaped bottle of high-speed rotary;
Fig. 3 is special-shaped bottle rollover rotation mechanism partial view;
Fig. 4 is special-shaped bottle rollover rotation mechanism upset sequential chart;
Fig. 5 is a special-shaped bottle mechanical grip paw partial view;
Fig. 6 is foreign matter testing process figure in the special-shaped bottle liquid.
The number in the figure explanation:
1, metal shell 2, rotation auger 3, travelling belt
4, special-shaped bottle 5, advance bottle star-wheel 6, double end special-shaped bottle retaining paw
7, back light source 8, optoelectronic switch 9, black foreign matter detect station and take initial bit
Put
10, high-speed camera 11, black foreign matter are taken the ultimate position
12, white foreign matter detects shooting initial position 13, the rotatable swing arm of station
14, main rotary table 15, bottom light source 16, white foreign matter are taken the ultimate position
17, protection dividing plate 18, certified products transmission track
19, guiding star-wheel 20, substandard products transmission track 21, shift fork
22, bottle-delivery star wheel 23, main rotary table servo drive system
24, rollover rotation mechanism 25, rotatable swing arm servo drive system
26, guidance panel 27, spur bevel gear 28, spur bevel gear
29, conical gear servomotor 30, retaining paw slave arm
31, tension spring 32, clamping left hand pawl 33, clamping right hand pawl
34, swing arm spacer block 35, retaining paw master arm
36, rotating cam 37, rotating rod
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment 1:
The utility model device main body partly be positioned at a sealing shown in Figure 1 every ray machine body 1.Mechanical driving part mainly comprises: mechanism of push bottles ahead, rollover rotation mechanism 24, main rotary table 14, bottle-delivery mechanism etc.
Its each several part action and function is as follows:
As shown in Figure 1, mechanism of push bottles ahead comprises rotation auger 2, travelling belt 3 and advance bottle star-wheel 5.After the lamp checking device powers on, special-shaped bottle 4 on travelling belt 3 one be close to one enter the rotation auger 2, special-shaped bottle is rotated auger 2 equally spaced separations and enters into bottle star-wheel 5, advance to adopt between bottle star-wheel 5 and the main rotary table 14 tangent-type to be connected, its tangential velocity keeps equating, makes retaining paw can clamp special-shaped bottle smooth and easy and accurately.After one group of double end special-shaped bottle retaining paw 6 was all clamped special-shaped bottle, rollover rotation mechanism 24 began turning, and flip angle, speed and upset sequential chart are as shown in Figure 4.Because retaining paw is installed on the main rotary table 14, therefore, the rollover rotation mechanism in the upset special-shaped bottle, along with main rotary table together.When the rollover rotation mechanism turns over turnback with special-shaped bottle, trigger optoelectronic switch 8, promptly arrive the shooting initial position 9 that the black foreign matter detects station (promptly first detecting station), controller starts high-speed camera 10 track up special-shaped bottles and arrives takes ultimate position 11, in the track up process, back light source 7 is same moved further with high-speed camera.Image processing system carries out digital processing, the black foreign matter in the tracer liquid (as hair, suede slag etc.) to the sequence special-shaped bottle image of taking.After the special-shaped bottle retaining paw leaves black foreign matter detection station shooting ultimate position 11, the rollover rotation mechanism continues along identical direction rollover, and along with the rotation of main rotary table 14 arrives the shooting initial position 12 that white foreign matter detects station (promptly second detecting station), controller starts high-speed camera 10 track up special-shaped bottles and arrives takes ultimate position 16, in the track up process, bottom light source 15 is synchronization-moving with video camera.Image processing system carries out the detection of white foreign matter in the liquid (as chips of glass etc.) to the sequence special-shaped bottle image of taking.Two shooting unit and light sources that detect station are fixedly installed in the rotatable swing arm 13, and rotatable swing arm 13 is driven by the servomotor 25 that is installed in metal shell 1 inner top.The special-shaped bottle retaining paw enters bottle-delivery mechanism after leaving the shooting ultimate position 16 of white foreign matter detection station, and this mechanism comprises bottle-delivery star wheel 22, guiding star-wheel 19, and shift fork 21 and protection dividing plate 17 are formed.When special-shaped bottle in the retaining paw and bottle-delivery star wheel 22 are tangent, retaining paw unclamps, special-shaped bottle is along with bottle-delivery star wheel 22 rotations, when this bottle is unacceptable product, shift fork 21 respective angles that turns clockwise, then this bottle is along with travelling belt enters substandard products track 20, if certified products, shift fork 21 is motionless, and special-shaped bottle is along with guiding star-wheel 19 and travelling belt enter certified products transmission track 18.Therefore, shift fork 21 can be according to whether qualified the stirring back and forth of special-shaped bottle, and shift fork is by driven by servomotor.
Fig. 2 is the revolved sectional view of vertical view 1.Main rotary table 14 is driven by bottom servomotor 23, rotate (overlooking) motion after powering in a clockwise direction continuously, rollover rotation mechanism 24 is installed on the main rotary table 14, and therefore, special-shaped bottle is also being followed main rotary table 14 and turned clockwise when rollover is changeed.The black foreign matter detects station shooting unit and back light source 7, white foreign matter detects station and bottom light source 15 is fixedly installed in the rotatable swing arm 13, and rotatable swing arm 13 is driven by the servomotor 25 that is installed in metal shell 1 inner top, rotation swing arm 13 is respectively by different driven by servomotor with main rotary table 14, their rotational speed and kinematic parameter are set by guidance panel 26 inputs, in case set, always with this mode operation, till setting next time.
Fig. 3 is the partial view of rollover rotation mechanism 24.Upset mainly is to realize that by a pair of intermeshing spur bevel gear 27,28 rotations they are fixedly installed on the main rotary table 14.Conical gear 28 is by servomotor 29 driven in rotation.
Fig. 4 is the upset sequential chart of rollover rotation mechanism 24.For avoid special-shaped bottle to produce a large amount of bubbles owing to shaking in switching process as far as possible, the utility model has designed a kind of syllogic upset mode.Phase one, (t fast overturns the stage
0-t
2), flip angle is about 75 degree, about 0.3s of duration, t
0Constantly, the rollover rotation mechanism since 0 with acceleration 32.7rad/s
2The even 0.1s to t that quickens
1, t
1-t
2With the speed of the 3.27rad/s 0.2s that at the uniform velocity overturns.Subordinate phase is low speed upset stage (t
2-t
4), flip angle is about 30 degree, and the duration is about 0.9s, and the rollover rotation mechanism is from t
2Beginning is with acceleration 12rad/s
2Even deceleration 0.2s to t
3, t
3-t
4With the speed of the 0.87rad/s 0.7s that at the uniform velocity overturns.Phase III, (t fast overturns the stage
4-t
7), flip angle 75 degree, about 0.4s of duration, the rollover rotation mechanism is from t
4Beginning is with acceleration 24rad/s
2The even 0.1s to t that quickens
5, t
5-t
6With the speed of the 3.27rad/s 0.2s that at the uniform velocity overturns, t
6-t
7With acceleration 32.7rad/s
2Be decelerated to 0.
Fig. 5 is the structural representation of special-shaped bottle retaining paw.Left and right sides paw 32,33 are rubber makes, when paw need be opened, driven by servomotor rotating cam 36 turns clockwise, rotating rod 37 drive master arms 35 turn clockwise together thus, and adopt the tooth engaged transmission between master arm 35 and the slave arm 30, therefore, in master arm 35 rotations, slave arm 30 also is engaged transmission simultaneously and opens.Reliable for guaranteeing the retaining paw clamping, the spy has increased by a tension spring 31, considers that when retaining paw did not have the clamping special-shaped bottle, it is lax that tension spring is unlikely to, and also is provided with a swing arm spacer block 34.
Fig. 6 is foreign matter testing process figure in the special-shaped bottle liquid.The sequence chart picture frame 0 that is obtained by high-speed camera 10 is to frame n, and according to detection speed and accuracy requirement, the n value can choose 2~5.Be to guarantee the fiduciary level that the special-shaped bottle foreign matter detects, this device selects photographed frame 0 to frame 5 totally 6 two field pictures, just high-speed camera to each special-shaped bottle from taking initial position to taking ultimate position 6 frames altogether.At first image processing apparatus carries out difference processing to adjacent two two field pictures that obtain, use differential chart after PointFilter (some filtering) the Filtering Processing difference processing again to obtain sequence enhancing figure, apply pulse coupled neural network (PCNNs) carries out segmented extraction to the foreign matter spot among the enhancing figure then, judge whether the position of foreign matter in image changes, and whether the scope that changes is being set within the requirement, if exceed setting range, then image processing apparatus sends the rejecting signal for bottle outlet mechanism.
Concrete testing process of the present utility model is as follows:
The utility model utilizes the double end retaining paw to grab the bottle-syllogic rollover commentariess on classics-upset heel track shooting multiframe special-shaped bottle image that puts in place, to the processing of gained sequence image analysis, judges whether contain visible foreign matters in the bottling liquid, and product is classified.For the complicated and diversified visible foreign matters of type, according to its imaging characteristic, can be divided into black and white two big classes, the utility model device is provided with two according to two class foreign matter types and detects station, two are detected station by compositions such as mechanical arm, switching mechanism, optoelectronic switch, video camera, light source, similar, but light illumination mode difference, the black foreign matter detects station and adopts the back to give the light mode, and white foreign matter detects station and adopts the bottom to give the light mode.This device job step is as follows:
Step 1, special-shaped bottle is close on travelling belt and enters the rotation auger, and enter into bottle star-wheel after being rotated the equally spaced separation of auger, and advance bottle star-wheel and be connected with tangent-type between the main rotary table, make retaining paw can clamp special-shaped bottle smooth and easy and accurately.After double end special-shaped bottle retaining paw is all clamped special-shaped bottle, the rollover rotation mechanism is turned on one's side bottle after the turnback with three sections reversal rates, bottleneck down at this moment, enter the black foreign matter and detect station, trigger optoelectronic switch, start follower, shooting unit and back light source, the track up bottle moves to the black foreign matter and takes the ultimate position synchronously, follower fast return black foreign matter is taken initial position, and the multiframe sequence image is delivered to image processing system.
Claims (5)
1, a kind of on-line Full lamp checking device, it is characterized in that, comprise main rotary table, travelling belt, rotation auger, advance a bottle star-wheel, double end special-shaped bottle retaining paw, high-speed camera, rotatable swing arm, bottle-delivery star wheel, shift fork, guiding star-wheel, substandard products transmission track and certified products transmission track;
Described double end special-shaped bottle retaining paw is arranged on the circumferential position of described main rotary table and rotates with main rotary table, described double end special-shaped bottle retaining paw is connected with the special-shaped bottle switching mechanism, and described special-shaped bottle switching mechanism is according on main rotary table; Described high-speed camera is arranged in the described rotatable swing arm; The rotation of described main rotary table and rotatable swing arm overlaps, and can rotate respectively along same axis;
Described travelling belt, rotation auger, advance a bottle star-wheel, main rotary table and bottle-delivery star wheel and be connected successively, special-shaped bottle is imported from described travelling belt, and by described bottle-delivery star wheel derivation;
Described certified products transmission track is connected by guiding star-wheel and described bottle-delivery star wheel; Described substandard products transmission track and described bottle-delivery star wheel are connected; The described shift fork that is used to shunt certified products and substandard products is arranged between guiding star-wheel and the bottle-delivery star wheel;
The mechanism that described rotatable swing arm and high-speed camera form is 2 covers, is separately positioned on first of described main rotary table and detects on the station and the second detection station, detects on the station first, and the light source corresponding with described high-speed camera is the back light source; Detect on the station second, the light source corresponding with described high-speed camera is bottom light source.
2, on-line Full lamp checking device according to claim 1 is characterized in that, described special-shaped bottle switching mechanism comprises the rotation connecting rod and is used for the driving wheel that the driven in rotation connecting rod rotates; Described rotation connecting rod one end connects described double end special-shaped bottle retaining paw, and the other end is connected by spur bevel gear and described driving wheel; Described rotation connecting rod is spacing by the through hole that is arranged on the described main rotary table circumference.
3, on-line Full lamp checking device according to claim 1 and 2, it is characterized in that, described double end special-shaped bottle retaining paw is made up of two identical paws, the structure of each paw is: comprise clamping left hand pawl, clamping right hand pawl, be arranged on the swing arm dividing plate between clamping left hand pawl and the clamping right hand pawl, connect the retaining paw slave arm of clamping left hand pawl and the master arm that connects clamping right hand pawl, connect by gearing mesh between described retaining paw master arm and the retaining paw slave arm, described retaining paw master arm also is connected with an end of rotation connecting rod, and the other end of rotation connecting rod is connected with rotating cam.
4, on-line Full lamp checking device according to claim 3 is characterized in that, is provided with tension spring between described retaining paw master arm and the retaining paw slave arm.
5, on-line Full lamp checking device according to claim 4 is characterized in that, each described rotatable swing arm is provided with 2 high-speed cameras.
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CNU2008201592923U CN201322726Y (en) | 2008-11-19 | 2008-11-19 | Online full-automatic light inspection device |
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CN101403705B (en) * | 2008-11-17 | 2011-03-23 | 湖南大学 | Foreign body machine vision recognition method and device for assembly line special-shaped bottling liquid |
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