CN201275801Y - 单罐批量混浆设备 - Google Patents
单罐批量混浆设备 Download PDFInfo
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Abstract
一种单罐批量混浆设备，涉及一种油田固井用批量混浆设备，能克服现有双罐批量混浆设备管汇复杂易堵塞、管汇及批混罐清洗不便、固井作业风险大、混浆速度慢等缺陷。该设备包括保护架、仪表控制台、低压循环管汇、混合器、搅拌马达、搅拌器、液压系统、动力系统、循环离心泵、混浆罐、底座、集流槽；只设置有一个混浆罐，两台循环离心泵并排安装在底座上，形成两套完全独立的离心泵循环系统，从而形成两套独立的混浆系统，混浆罐下部集流槽靠近循环离心泵。动力系统通过分动箱驱动四套液压泵，液压泵分别驱动两台离心泵马达和两台搅拌马达。该设备主要用于油田固井作业中混配满足作业要求而设定密度的水泥浆，也可用于各种搅拌液的提供。
Description
技术领域
本实用新型涉及一种油田固井用批量混浆设备，特别涉及一种单罐批量混浆设备。
背景技术
批量混浆设备由于所配水泥浆密度波动较小，其水泥浆能满足苛刻的固井设计精度要求，更有利于提高固井质量，因此越来越受到各大油田的关注。现有的批量混浆设备多数采用双混浆罐，动力系统驱动一台循环离心泵，通过一套混浆系统实现两个罐的混浆循环及泵送。现有双罐批量混浆设备构造上的问题和缺点是：1、采用双混浆罐，低压管汇复杂，不仅容易造成管路泥浆堵塞，也不利于作业后管汇及混浆罐清洗；2、循环离心泵及离心泵驱动液压系统仅一套，一旦个别部件故障，整套设备将停止运转，给固井作业埋下风险；3、受循环离心泵数量限制，混浆能力受限，混浆速度慢。
实用新型内容
本实用新型的目的是提供一种单罐批量混浆设备，克服上述现有的双罐批量混浆设备管汇复杂易堵塞、管汇及批混罐清洗不便、固井作业风险大、混浆速度慢等缺陷。
本实用新型通过以下技术方案来实现上述目的：一种单罐批量混浆设备，包括保护架、仪表控制台、低压循环管汇、混合器、搅拌马达、搅拌器、液压系统、动力系统、循环离心泵、混浆罐、底座、集流槽；只设置有一个混浆罐，两台循环离心泵并排安装在底座上，形成两套完全独立的离心泵循环系统，从而形成两套独立的混浆系统，混浆罐下部集流槽靠近循环离心泵。动力系统通过分动箱驱动四套液压泵，液压泵分别驱动两台离心泵马达和两台搅拌马达。混浆罐单罐具有双罐的容积，其容积≥16立方米，四周采用弧型、底部采用倾斜设计。
本实用新型与现有技术比较所具有的有益效果是：单罐具有双罐的容积，通过设计两倍即16立方米以上的大容积混浆罐，简化管汇，方便作业后设备清洗，减少作业工作量；通过增加一套离心泵循环系统，提高混浆作业能力；两套离心泵循环系统既可以单独作业，又可以互为备用，极大地减少了因循环离心泵故障而引发的固井作业风险。
附图说明
图1是本实用新型的结构正视图。
图2是本实用新型的结构俯视图。
图3是本实用新型的原理图。
具体实施方式
下面结合说明书附图对本实用新型作进一步的描述：
参见附图，一种单罐批量混浆设备，包括保护架1、仪表控制台2、低压循环管汇3、混合器4、搅拌马达5、搅拌器6、液压系统7、动力系统8、循环离心泵9、混浆罐10、底座11、集流槽12，仪表控制台2主要用于控制液压系统7、动力系统8、循环离心泵9等的仪表及控制阀。只设置有一个混浆罐10，单罐具有双罐的容积，其容积≥16立方米，四周采用弧型、底部采用倾斜设计。两台循环离心泵9并排安装在底座11上，可以横式安装，也可以卧式安装，形成两套完全独立的离心泵循环系统，从而形成两套独立的混浆系统，混浆罐10下部集流槽12靠近循环离心泵9。动力系统8提供整台设备所需动力，可以采用发动机提供动力，也可以采用电机提供动力，动力系统8通过分动箱13驱动液压系统7中的四套液压泵，液压泵分别用于驱动两台离心泵马达和两台搅拌马达5，从而驱动两台循环离心泵9和两台搅拌器6。循环离心泵9通过集流槽12从混浆罐10内吸取液体，通过低压循环管汇3进行再循环，水泥浆在混合器4处同外接干水泥进行混合，混合器4可以是喷射混合器，也可以是高能混合器。混合后的水泥浆通过混浆罐10内的搅拌器6搅拌，密度更加均匀并最终达到设定密度，最后通过循环离心泵9泵出。泵送完毕后进行最后的管路及罐内清洗清洁。
Claims (3)
1.一种单罐批量混浆设备，包括保护架(1)、仪表控制台(2)、低压循环管汇(3)、混合器(4)、搅拌马达(5)、搅拌器(6)、液压系统(7)、动力系统(8)、循环离心泵(9)、混浆罐(10)、底座(11)、集流槽(12)，其特征在于：只设置有一个混浆罐(10)，两台循环离心泵(9)并排安装在底座(11)上，形成两套完全独立的离心泵循环系统，从而形成两套独立的混浆系统，混浆罐(10)下部集流槽(12)靠近循环离心泵(9)。
2.根据权利要求1所述的单罐批量混浆设备，其特征在于：所述的动力系统(8)通过分动箱(13)驱动四套液压泵，液压泵分别驱动两台离心泵马达和两台搅拌马达(5)。
3.根据权利要求1或者2所述的单罐批量混浆设备，其特征在于：所述的混浆罐(10)单罐具有双罐的容积，其容积≥16立方米，四周采用弧型、底部采用倾斜设计。
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| CN112171912A (zh) * | 2020-09-23 | 2021-01-05 | 中油国家油气钻井装备工程技术研究中心有限公司 | 一种大体量水泥浆混配装置及其混配方法 |
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Address after: 264003 Yantai street, Laishan District, Shandong, No. 7 AUCMA Co-patentee after: Jereh Energy Services Co., Ltd. Patentee after: Yantai Jereh Petroleum Equipment Technologies Co., Ltd. Address before: 264003 Yantai street, Laishan District, Shandong, No. 7 AUCMA Co-patentee before: Yantai Jereh Energy Petroleum Development Co.,Ltd. Patentee before: Yantai Jereh Petroleum Equipment Technologies Co., Ltd. |
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