CN201239842Y - Full-automatic triaxial linkage air cut type beveling machine - Google Patents
Full-automatic triaxial linkage air cut type beveling machine Download PDFInfo
- Publication number
- CN201239842Y CN201239842Y CNU2008200781152U CN200820078115U CN201239842Y CN 201239842 Y CN201239842 Y CN 201239842Y CN U2008200781152 U CNU2008200781152 U CN U2008200781152U CN 200820078115 U CN200820078115 U CN 200820078115U CN 201239842 Y CN201239842 Y CN 201239842Y
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- cutting machine
- flame cutting
- stepper motor
- machine
- frame
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Abstract
The utility model relates to plate bevel processing equipment, in particular to a fully automatic three-axis linkage gas cutting-type beveling machine, which solves the problem that the prior nonlinear beveling machine can not process bevels with any curve shapes. The beveling machine comprises a rack, a flame cutting machine rail, a flame cutting machine and a work piece bearing plate which rotates under the driving of a transmission shaft, wherein vertical rails are respectively arranged at the two ends of the rack, the flame cutting machine rail is erected on the two vertical rails through a rail support, stepper motors are fixed at the two ends of the rail support, a stepper motor driving the flame cutting machine to move along the flame cutting machine rail is positioned inside the flame cutting machine, a stepper motor is arranged below the rack, and the end part of the transmission shaft of the work piece bearing plate is fixedly connected with the power output shaft of the stepper motors. The beveling machine has the advantages that the structure is reasonable, the applicability is strong, the use is convenient, the operation is simple, the mechanical automation degree is high, the working efficiency is high, the labor intensity of workers is low, the quality of the bevels of the processed work pieces is good, and the efficiency and the quality of subsequent welding are improved.
Description
Technical field
The utility model relates to sheet material groove process equipment, specifically is a kind of full-automatic three-shaft linkage gas cutting formula beveling machine.
Background technology
During the processing welded blank, for improving welding quality, to process groove at sheet material place to be welded, generally directly carry out process operation with the manually-operated gas cutting machine, not only crudy is poor, and efficient is low, the working strength of workers height, be unfavorable for the raising of groove quality, especially the processing of nonlinearity groove; Therefore, in order to satisfy the processing of non-linear groove, the nonlinearity beveling machine arises at the historic moment, but existing nonlinearity beveling machine can only processing criterion circular arc groove, and can not process arbitrary curve shape groove (as just, cosine curve).
Summary of the invention
The utility model provides a kind of full-automatic three-shaft linkage gas cutting formula beveling machine in order to solve the problem that existing nonlinearity beveling machine can not be processed arbitrary curve shape groove.
The utility model is to adopt following technical scheme to realize: full-automatic three-shaft linkage gas cutting formula beveling machine, comprise frame, flame cutting machine, the flame cutting machine orbit, be arranged at the workpiece supporting plate on the frame by power transmission shaft drive rotation, the lance head of flame cutting machine is by cutting the top that is arranged at plane, workpiece supporting plate place apart from connecting rod, the frame two ends are respectively equipped with the long rails that is parallel to each other, the flame cutting machine orbit is set up on two long rails by track support, the track support two ends are fixed with and drive its stepper motor of moving of track longitudinally, flame cutting machine is built-in with stepper motor (this stepper motor moves along the flame cutting machine orbit in order to drive flame cutting machine), the frame below is provided with stepper motor, fixedlys connected with the power output shaft of stepper motor in the power transmission shaft end of workpiece supporting plate.
Be fitted with control cabinet on the frame, be provided with the stepper motor driver of controllor for step-by-step motor and each the stepper motor work of driving that is subjected to controllor for step-by-step motor control in the control cabinet.
With the flame cutting machine orbit is X-direction, long rails is a Y direction, the power transmission shaft of workpiece supporting plate is a Z-direction, during use, at first workpiece to be processed is fixed on the workpiece supporting plate by jig, then workpiece drawing (being machined parameters) is transferred in the controllor for step-by-step motor in the control cabinet by PC, drive stepper motor driver by controllor for step-by-step motor, each stepper motor is issued in instruction, thereby control each stepper motor motion, and the startup flame cutting machine cuts to workpiece; In whole cutting process, except that cutting profile to guarantee with drawing coincide consistent, the angle of the groove that work piece cut goes out must guarantee unanimity, therefore, require the bright eruption of lance head ejection constantly vertical with cutting track, but because the bright eruption direction is that constant (the bright eruption direction has determined bevel angle in cutting process, before the cutting beginning, set, after the setting, constant in the whole cutting process), so must drive the vertical relation that the workpiece supporting plate guarantees bright eruption direction and cutting track by the stepper motor of frame below.Groove processing is divided into: processing of linearity groove and the processing of curve groove, the processing of linearity groove refers to that the cutting track of groove is a straight line, be divided into following two kinds of situation: a, the straight cuts track is parallel with flame cutting machine orbit (being X-direction), only need the stepper motor work of control flame cutting machine itself, flame cutting machine is moved along its orbit, workpiece is cut by the lance head bright eruption; B, straight cuts track and flame cutting machine orbit are angled, then the stepper motor driving workpiece supporting plate by the frame below turns over respective angles, make the straight cuts track parallel with the flame cutting machine orbit, control the stepper motor work of flame cutting machine itself then, flame cutting machine is moved along its orbit workpiece cutting is got final product; In above-mentioned two kinds of cutting process, the bright eruption direction is vertical with cutting track always, has guaranteed the workpiece unanimity of bevel angle everywhere.The processing of curve groove refers to the curved shape of cutting track of groove, when realizing its cutting, except that the stepper motor and the stepper motor work below the workpiece supporting plate of control flame cutting machine itself, control the stepper motor work at track support two ends simultaneously, and then with flame cutting machine in the motion of X-direction and Y direction, with sheet material workpiece under the cooperation that Z-direction is rotated, finish flame cutting machine to the take up an official post cutting of intention shape groove of sheet material workpiece, in whole cutting process, the workpiece supporting plate rotates under the drive of stepper motor, the real-time tangent line of cutting track that remains workpiece on it is vertical with the bright eruption direction, to realize the uniformity of groove cutting angle.
Compared with prior art, the utility model has been realized the interlock of flame cutting machine on X-axis, Y-axis, Z axle three direction of principal axis, and then can have been realized the processing to sheet material arbitrary curve shape groove by the setting of long rails and the application of stepper motor.And drive control processing with stepper motor and do not have cumulative errors; Under corresponding software control, the controllor for step-by-step motor in the control cabinet can be located the initial point of flame cutting machine, calibrates initial point automatically, and control cutting starting point is carried out preheating before the cutting automatically, cutting automatically, and after cutting was finished, flame cutting machine returned initial point automatically.Concrete control details control those skilled in the art can realize, so not be described in this specification.
The utility model is rational in infrastructure, and applicability is strong, and is easy to use, simple to operate, mechanical automation degree height, and high efficiency, labor strength is low, and the groove matter of institute's processing work is good, has improved the efficient and the quality of follow-up welding.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Among the figure: the 1-frame; The 2-flame cutting machine; 3-flame cutting machine orbit; The 4-power transmission shaft; 5-workpiece supporting plate; 6-cuts apart from connecting rod; 7,8-long rails; The 9-track support; 10,11,12-stepper motor; The 13-lance head.
The specific embodiment
As Figure 1-3, full-automatic three-shaft linkage gas cutting formula beveling machine, comprise frame 1, flame cutting machine 2, flame cutting machine orbit 3, be arranged at the workpiece supporting plate 5 on the frame 1 by power transmission shaft 4 drive rotations, the lance head 13 of flame cutting machine 2 is by cutting the top that is arranged at plane, workpiece supporting plate 5 place apart from connecting rod 6, frame 1 two ends are respectively equipped with the long rails 7 that is parallel to each other, 8, flame cutting machine orbit 3 is set up in two long rails 7 by track support 9, on 8, track support 9 two ends are fixed with and drive its track 7 longitudinally, 8 stepper motors that move 10,11, flame cutting machine 2 is built-in with and drives its stepper motor that moves along flame cutting machine orbit 3, frame 1 below is provided with stepper motor 12, fixedlys connected with the power output shaft of stepper motor 12 in power transmission shaft 4 ends of workpiece supporting plate 5.Be fitted with control cabinet on the frame, the stepper motor driver that each stepper motor 10,11,12 of driving that is provided with controllor for step-by-step motor in the control cabinet and controlled by controllor for step-by-step motor is worked.
During concrete enforcement, also be provided with the flame pressure controller of flame cutting machine in the control cabinet, make the operator control the flame expulsion pressure of flame cutting machine according to the sheet material workpiece material.
Claims (2)
1, a kind of full-automatic three-shaft linkage gas cutting formula beveling machine, comprise frame (1), flame cutting machine (2), flame cutting machine orbit (3), be arranged at the workpiece supporting plate (5) on the frame (1) by power transmission shaft (4) drive rotation, the lance head (13) of flame cutting machine (2) is by cutting the top that is arranged at workpiece supporting plate (5) plane, place apart from connecting rod (6), it is characterized in that: frame (1) two ends are respectively equipped with the long rails (7 that is parallel to each other, 8), flame cutting machine orbit (3) is set up in two long rails (7 by track support (9), 8) on, track support (9) two ends are fixed with and drive its track (7 longitudinally, 8) stepper motor (10 of Yi Donging, 11), flame cutting machine (2) is built-in with and drives the stepper motor that it moves along flame cutting machine orbit (3), frame (1) below is provided with stepper motor (12), fixedlys connected with the power output shaft of stepper motor (12) in power transmission shaft (4) end of workpiece supporting plate (5).
2, full-automatic three-shaft linkage gas cutting formula beveling machine according to claim 1, it is characterized in that: frame is fitted with control cabinet on (1), the stepper motor driver that each stepper motor of driving (10,11,12) that is provided with controllor for step-by-step motor in the control cabinet and controlled by controllor for step-by-step motor is worked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200781152U CN201239842Y (en) | 2008-07-27 | 2008-07-27 | Full-automatic triaxial linkage air cut type beveling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200781152U CN201239842Y (en) | 2008-07-27 | 2008-07-27 | Full-automatic triaxial linkage air cut type beveling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201239842Y true CN201239842Y (en) | 2009-05-20 |
Family
ID=40713132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200781152U Expired - Fee Related CN201239842Y (en) | 2008-07-27 | 2008-07-27 | Full-automatic triaxial linkage air cut type beveling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201239842Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014578A (en) * | 2018-10-10 | 2018-12-18 | 南京理工大学 | The laser welding system and its working method of included bevel function |
-
2008
- 2008-07-27 CN CNU2008200781152U patent/CN201239842Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014578A (en) * | 2018-10-10 | 2018-12-18 | 南京理工大学 | The laser welding system and its working method of included bevel function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090520 Termination date: 20140727 |
|
| EXPY | Termination of patent right or utility model |