CN201231973Y - Bottle burying machine - Google Patents

Abstract

Disclosed is a disk type bottle straightening machine, which comprises a shell (100), a liquid pool (200), a pump (201) which is used for transporting liquid into the liquid pool so as to form the recycling moving stable liquid stream, and a transporting tube; and the machine also includes: A. a separating channel mechanism (300) which is arranged at the tail end in the liquid pool, the separating channel mechanism which is provided with a plurality of separating channel compartments can contain a plurality vertical glass bottles which are arrayed in line to pass through; B. bottle opening mechanism (400) which is arranged outside the separating channel mechanism; C. a liquid pouring mechanism, which is connected with the bottle opening mechanism and is used for leaning the bottle mouth to pour the liquid out; D. a bottle overturning mechanism (600), which is connected with the liquid pouring mechanism and is used for inverting the glass bottle to mouth upwards or the slantways upwards; E. a bottle falling mechanism (700), of which the front end is connected with the bottle overturning mechanism, the tail end is connected with the bottle straightening processes. Due to the stable liquid stream, the glass bottle can be lead to stably float and move, the filling liquid is more stable, so as to ensure that the bottle mouth is upwards to vertically float and reduce the sunken downwards, and the glass is not easy to scrambly collide so as to reduce the loss, and reduce the labor intensity and the cost as well as improve the efficiency.

Description

A kind of bottle managing machine

Technical field

The utility model relates to a kind of bottle managing machine, especially relates to a kind of bottle managing machine that utilizes the upright automatically floating and then reason bottle of glass bottle that liquid stream makes opening.

Background technology

The reason bottle mode of existing beer glass bottle generally is artificial reason bottle, the labour intensity height, and the cost height, the breakage rate height, efficient is low.On March 28th, 2007, Chinese patent application disclosed, that publication number is CN 1935624A disclosed a kind of " Buoancy verticle-bottle type bottle managing machine ", be connected on the flow production line front to beer glass bottle reason bottle, the realization employing of its Buoancy verticle-bottle is divided into by nozzle row group at bottle lowering platform and is become the surfing drift to send bottle, establish the bubbling bubbling and wave raising bottole erecting device of forming by spray nozzle plate and grouping bottle blocking device at the leading portion of circulating water channel, establish by cylinder-piston assembly and bottle blocking plate in the stage casing of circulating water channel and form bottle collector and many bottles of partitions.This Buoancy verticle-bottle type bottle managing machine pours water and carry to bottle owing to adopt said apparatus to carry out splash, bubbling, emerging wave, and fluid is disorderly and wave is arranged, and makes bottle pour water anxious and disorderly, bottle is poured water easily and excessively sunk to bottom land.

Summary of the invention

The technical problems to be solved in the utility model provides a kind of floating arrangement of bottleneck of glass bottle, bottle managing machine that is difficult for sinking to the bottom of allowing up.

For addressing the above problem, the utility model provides a kind of bottle managing machine, comprises housing, control box, liquid cell, conveying liquid in the liquid cell be is characterized in that to form the pump and the delivery pipe of circulating motion liquid stream, liquid stream in the described liquid cell is pulsation-free liquid stream, and described bottle managing machine also comprises:

A. shunting mechanism is located at the tail end in the liquid cell, and it has some shuntings at interval, and each shunting can hold the some upright glass bottle that forms a line at interval and pass through;

B. play a bottle mechanism, be arranged at the shunting mechanism outside, from shunting mechanism front end bottle and transport glass bottle line by line;

C. the liquid pouring machine structure is undertaken in described bottle mechanism, bottleneck is tilted to down pours out liquid;

D. bottle reversal mechanism is connected with the liquid pouring machine structure, glass bottle is translated into mouth or tilt up up;

E. bottle mechanism that falls, front end is connected with bottle reversal mechanism, end is connected in a reason bottle back operation.

Described liquid cell head end is provided with a liquid separatnig plate, to locate a pool wall parallel relative with this for it, and be connected with the both sides pool wall and constitute lead channel, described liquid separatnig plate height is lower than liquid level in the pond, and the liquid outlet of delivery pipe is positioned at this lead channel, is the steady liquid stream that laminar condition is the master in the pond so that the torrent of liquid outlet buffering also overflows to reposefully.

The sense of motion that described liquid cell floats on liquid according to glass bottle comprises the zone of following connection in turn: the liquid input area, fall the bottle district, provide the enough drift strokes of glass bottle to become upright floating upright bottle district, to allow shallow buffer zone, shunting district that liquid stream quickens and the drawing liquid district that is undertaken on liquid pouring machine structure below; Be higher than at the bottom of the pond of described shallow buffer zone at the bottom of the pond in described upright bottle district; The drawing liquid mouth of pipe of pump is located at the drawing liquid district, and delivery pipe is communicated with described liquid input area; Described liquid cell is square or is designed to meander configuration according to factory building and manufacturing line free space.

For further solving the reliable technical matters that plays bottle, described shunting mechanism comprises a base plate that keeps flat, at interval some upright branch guidance tapes are set on the described base plate, form described shunting between the per two minutes guidance tapes at interval, the base plate front end of each shunting under at interval is provided with breach; Described bottle mechanism comprises first chain drive of motor, first slide rail and cycle rotation operation under driven by motor, connecting some groups on described first chain drive is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is greater than the height of glass bottle, connecting at interval on each bottle shank group some and the shunting breach under at interval corresponding one by one, can pass described breach from bottom to top with first bottle of hook at the bottom of catching on bottle; Some first slide rails that are parallel to each other are respectively in described bottle hook both sides, collude next glass bottle in order to accept first bottle of hook from shunting mechanism, and the interval between per two adjacent first slide rails is less than the diameter of glass body.

The utility model beneficial effect is as follows: because the utility model adopts pulsation-free liquid stream, make glass bottle float comparatively reposefully, it is more steady to irritate liquid in the process, can guarantee better that down-shift of working center bottleneck uprightly floats with the increase of irritating liquid for it up, thereby having reduced glass bottle sinks to the bottom, steadily the glass bottle in the liquid stream is difficult for chaotic collision, because of the flexible damage that has reduced glass bottle of liquid.

A large amount of test results show, 500 milliliters to 640 milliliters the glass bottle that meets standard GB 4544-1996 " beer bottle ", arbitrarily it is concentrated or single input liquid cell in, progress into along with liquid in the process of bottle, center of gravity moves to the bigger body bottom direction in space gradually, down-shift of working center sinks the body bottom, when the feed liquor amount accounts for the about 1/3 time of body part cavity volume, the buoyancy that bottle discharge opeing body produces equals the bottle deadweight and adds in the bottle feed liquor scale of construction, bottleneck and bottleneck upwarp, therefore occur bottleneck and bottleneck emersion unanimity state up regularly, and flow towards design-calculated liquid flow path direction; Test results also shows: the glass bottle that the liquid stream of pulsation-free liquid flowing ratio disorder is more suitable for above-mentioned stated limit uprightly floats automatically, and especially laminar flow is effective more a lot of than turbulent flow, and above-mentioned bottle sinks to the bottom easily in the disorderly liquid stream.

Further in the technical scheme, adopt lead channel and liquid separatnig plate torrent fluid cushion, and pulsation-free evenly overflows to the reason bottle district pond in along its length, thereby the pulsation-free liquid that forms based on laminar condition with simple structure actv. flows with the delivery pipe input.Further the shunting of adopting, play bottle, fall liquid, turn over bottle, bottle mechanism that falls, simple and ingenious structure, reliability height have been realized efficient automatic bottle-setting.

Description of drawings

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail:

Fig. 1 is the three-dimensional outside drawing of bottle managing machine of the present utility model.

Fig. 2 is the whole exploded perspective view of bottle managing machine.

Fig. 3 has been a bottle action scheme drawing.

Fig. 4 is a bottle movement travel scheme drawing.

Fig. 5 be remove shunting behind the housing, play bottle, fall liquid, turn over bottle, bottle mechanism's block diagram falls.

Fig. 6 is chain drive and housing annexation figure.

Fig. 7 is the slide rail block diagram.

Fig. 8 is bottle mechanism's exploded drawings that falls.

Fig. 9 is a L shaped bottle hook and bottle annexation block diagram of shank group on the chain.

Figure 10 is the graph of a relation of nearly triangle bottle hook and bottle shank group and bottle.

The specific embodiment

Shown in Fig. 1,2,5, bottle managing machine of the present utility model comprises control box (not shown), liquid cell 200, the pump 201 and the delivery pipe to carrying liquid to flow with formation circulating motion liquid in the liquid cell of housing 100, control motor 41 and pump 201, the tail end of liquid cell is connected with housing, joining place is provided with shunting mechanism 300, the outer end of shunting mechanism has been bottle mechanism 400, liquid pouring machine structure, bottle reversal mechanism 600 successively, bottle mechanism 700 falls, wherein, housing 100 is formed by steel plate and supporting structure, and the bottom is provided with and places ground-surface leg; Liquid in the liquid cell can be water, the degree of depth can for bottle high more than 2 times, for the wash bottle technology of giving next step is prepared, described liquid can also be alkali lye or the acid liquid that soaks bottle.

As Fig. 1, Fig. 2, this liquid cell is formed by framework and pool wall steel plate, and the sense of motion that floats on liquid according to bottle comprises the zone of six connections in turn: liquid input area 21, fall bottle district 22, upright bottle district 23, shallow buffer zone 24, shunting district 25 and be undertaken on drawing liquid district 26 below the mechanism of falling liquid.Described liquid input area 21 is being communicated with the mouth of delivery pipe, in order in liquid cell, to form pulsation-free liquid stream, this zone is provided with one and locates the parallel relative liquid separatnig plate 211 of a pool wall with this, constitute lead channel with the welding of both sides pool wall, the mouth of pipe of described delivery pipe is positioned at this lead channel, liquid level is higher than the liquid separatnig plate height in when bottle reason pond, so that liquid by described lead channel and liquid separatnig plate, overflows in the pond along its length reposefully with the torrent fluid cushion of delivery pipe input and from the liquid separatnig plate top.Described bottle district 22 is this liquid input area and then, the staff only needs the random herein open glass bottle to be put in order 800 of falling down, no matter the bottle mouth up, mouth down, still enter sidewards liquid stream all can, in the present embodiment at 500 milliliters to 640 milliliters the glass bottle that meets GB4544-1996 " beer bottle ".The bottle district 22 liquid areas that fall adapt with a bottle number of once importing in the liquid, be used at least to accept into liquid fall bottle district 22 liquid surface area greater than bottle at the bottom of the product of the area of a circle and bottle quantity, make bottle into liquid be unlikely to excessive compression and sink.Described upright bottle district is down the extension in bottle district, liquid depth is identical, this zone is in order to provide bottle enough drift strokes, make floating bottle in the drift process, pour into liquid gradually, center of gravity moves to the bigger body bottom direction in space gradually, down-shift of working center sinks the body bottom, impels the erectility of bottleneck and bottleneck emersion liquid level.Height is higher than height at the bottom of the pond in upright bottle district at the bottom of the pond of described shallow buffer zone, thereby liquid stream suitably reduces by the flow channel cross-section that upright bottle district enters shallow buffer zone, thereby realizes that liquid stream quickens, and makes the glass bottle that uprightly swims in the liquid stream quicken to enter the zone, shunting; In addition, at the bottom of the pond height change form step-like, make refuse such as fragment by " interception " in upright bottle is distinguished.Shunting district 25 is used to place shunting mechanism, and shunting mechanism below is a liquid, is being communicated with drawing liquid district 26, and the drawing liquid district is provided with the drawing liquid mouth of pipe of pump 201.Described liquid cell can be for square, also can be and the various indentations of design-calculated are indentation shown in the figure according to factory building and manufacturing line free space, and weld with circular arc steel plate 27 turning point, to reduce the resistance to liquid stream, weakens turbulent factor.

Consult Fig. 3 and Fig. 5, shunting mechanism 300, comprise a base plate that keeps flat 31, be welded with some upright branch guidance tapes 32 on the described base plate at interval, form the shunting between the per two minutes guidance tapes at interval, interval width is slightly larger than the body diameter, can pass through for the some upright bottle that forms a line, and the base plate front center of each shunting under at interval is provided with breach 311.The compartment of terrain is connected with two strut bars 33 below the base plate, and the two ends of described strut bar are welded in the housing two side.

As Fig. 5, shown in Figure 6, a bottle mechanism 400 and the liquid pouring machine structure of present embodiment are provided with together, play a bottle mechanism 400, are positioned at the shunting mechanism outside, comprise motor 41 and retarder 411 thereof, first chain drive 42, first slide rail 43.Described motor and retarder thereof are installed in the lateral wall of housing by support 412; Described first chain drive 42 is positioned at housing, comprise the imput shaft 421 that is connected in the retarder mouth, first driven shaft 422 parallel with described imput shaft, second driven shaft 423, the two ends of these three axles all are sheathed on housing sidewall rotationally by bearing, described second driven shaft is positioned at the outside of shunting base plate, described first driven shaft then is positioned at the eminence away from shunting mechanism, described imput shaft is away from first driven shaft and second driven shaft, height is between the two, imput shaft, first, the second driven shaft both ends are provided with sprocket wheel 424, be with the first hollow chain 425 of a pair of bipatch on it, because the arrangement of main driven shaft makes every chain be nearly triangular shape circular flow.Article two, vertically connecting some groups between the first symmetrical chain is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is slightly larger than the height of glass bottle, described bottle shank group is two parallel bottle shanks 426, and the two ends of described bottle shank are arranged in two adjacent hollow positions on the chain; Some first bottle of hooks are connected on bottle shank evenly and at intervals, as shown in Figure 9, described bottle hook can be a L shaped rod member 427, be that first connecting portion 4271, another side are first hook portion 4272 on one side, described first connecting portion is provided with two holes, be located in respectively on two bottle shanks, the described first hook portion top is level and smooth, to the distance of turning point greater than bottle at the bottom of radius; First hook portion 4272 of the bottle hook on each group bottle shank group outwards, corresponding the breach 311 of shunting mechanism one by one, when the first chain drive circular flow, described first hook portion can be moved from bottom to top and pass described breach, upwards collude at the bottom of the bottle, the position (fulcrum) that guarantees bottle end that collude on the first hook portion top during installation surpasses a bottle center, the end (consulting Fig. 3, Figure 10), and promptly bottle center, the end is between bottle connecting portion and top, first hook part that collude.Some first slide rail, 43 fixed housings that are connected in that are parallel to each other, and be positioned at first chain top, every slide rail is tilted to from shunting mechanism below, extend to first driven shaft top, tilt to extend downward the imput shaft top again, and be respectively in described bottle hook both sides, be that each row bottle hook both sides has a slide rail respectively, interval between per two adjacent first slide rails is less than the body diameter of glass bottle, because first bottle of hook colludes and surpasses bottle center, the end, bottle can be oblique towards that inclination of bottle hook, thereby lean against on two adjacent first slide rails, upwards by the holder of bottle hook and transport, arrive the first slide rail top, owing to the gravity reason, bottle becomes bottleneck and is tilted to down, begins down liquid, down landing one segment distance stops to slide after bottleneck withstands fwd bottle hook and continues to fall liquid simultaneously, the bottle hook is driven by driver train and continues to move ahead, and treats to continue at the bottom of back bottle hook operation comes to catch on bottle descending, and the liquid in the bottle continues to flow out simultaneously, till liquid was clean, the liquid of pouring out flow in the liquid cell of below.

As Fig. 7, described first slide rail 43 is the comparatively smooth pipe in surface, four are parallel to each other and perpendicular to slide rail fixed link 431 axial, that be provided with at interval each bar slide rail are coupled together, and fixed link is the sidewall that square steel, two ends are welded on housing, wherein three fixed links are positioned at first slide rail top, are connected with slide rail by pipe link 432, and and leave distance between each slide rail, can allow bottle pass through; Also have a fixed link to be directly connected in an end of slide rail, this end is positioned at shunting mechanism below.

As shown in figure 10, described bottle hook can also be a nearly leg-of-mutton rod member 428, second connecting portion 4281 that comprises one, second hook portion 4282 and limiting section 4283, described second connecting portion is provided with two holes, be through respectively on two bottle shanks, described second hook portion and limiting section stretch out from the second connecting portion two ends respectively, end is connected together mutually and is nearly triangle, and the end of described second hook portion is provided with the oblique hook 4284 at the bottom of the hook bottle of being used for of protrusion, its to the distance of second connecting portion greater than bottle at the bottom of radius, when bottle has just been transferred to when descending by up, owing to the gravity reason, bottle glides, and the platform 4285 of limiting section end blocks the bottleneck end, gives the bottle of the back that glides spacing.

As Fig. 5～7, the purpose of described bottle reversal mechanism 600 is to be tilted to bottle down and to translate into bottleneck and be tilted to falling behind the liquid bottleneck, and this mechanism comprises that some second slide rails 61 reach second chain drive 62 of circular flow above it.Described second chain drive comprises to be located on the described imput shaft 421, a driving gear 621 between retarder mouth and the sprocket wheel, first driven gear 622 is engaged in the outer oblique upper of this driving gear, and be arranged in an end of the 3rd driven shaft 623, be provided with parallel away from the outside of liquid pouring machine structure and be the 4th driven shaft 624 that triangular pattern is arranged at the 3rd driven shaft with the 3rd driven shaft, the 5th driven shaft 625, described the 4th driven shaft is positioned at the 3rd, eminence between the 5th driven shaft, above-mentioned three axle two ends all are sheathed on the described housing 100 rotationally by bearing, in housing, described each driven shaft both ends are by second chain 626 of the sheathed a pair of transmission of sprocket wheel, near leg-of-mutton second chain drive that forms like this, the synchronous and backcycling operation with described first chain drive.Connecting some bottles of shank groups and bottle hook in the compartment of terrain of two second symmetrical chains, be called second bottle of shank group 627 and second bottle of hook 628, because of the second chain rotation direction, the installation direction of described second bottle of hook is different with the installation direction of described first bottle of hook, as shown in Figure 6, but the structure of second bottle of shank group and second bottle of hook and interrelation and described first bottle of shank and first bottle of hook are basic identical, and described each second bottle of hook position is corresponding one by one with each first bottle of hook, repeats no more.Described every second slide rail 61 continued accesses are from every described first slide rail 43, tilt to extend upwardly near described the 5th driven shaft in the terminal bending of first slide rail, delivery wheel outer rim place below the 5th driven shaft (but not hindering delivery wheel to rotate), the below direct connection of second slide rail has perpendicular to its axial second fixed link 611, described second fixed link and is provided with at interval, make with angle steel, its two ends all are welded in the two side of described housing.Bottle is shifted onto on second slide rail by first slide rail by first bottle of hook, the hook portion of first bottle of hook up herein, and bottleneck transfers to and being tilted to, under first chain drive drives, at the bottom of leaving bottle, first bottle of hook down transfer, just at this moment, second bottle of hook changes to get off from top to bottom, its hook portion is just in time colluded at the bottom of the bottle down, and then the promotion bottle continues to climb on second slide rail.

The purpose of the described bottle mechanism 700 that falls is upright the falling and be connected operation behind the reason bottle of bottle that the bottleneck that climbs is tilted to.As Fig. 5, shown in Figure 8, it comprises the 3rd driven gear, the 6th driven shaft, delivery wheel, quadric linkage, the 7th driven shaft, turnover panel, dividing plate, bottle guide rail that falls, reverse gear, the 4th driven gear, the 8th driven shaft, bottles pusher, rebound.In order to drive a bottle mechanism, be connected with one second driven gear 701 at the end (left end shown in Figure 5) of described the 5th driven shaft 625; One the 3rd driven gear 702 be positioned at described second driven gear below and with its engagement, and be connected in an end of one the 6th driven shaft 703, be arranged with some delivery wheels 71 that rotate with axle on the 6th driven shaft, described delivery wheel outer edge is positioned at the described second slide rail end, form groove-like clearance between the outer edge of two adjacent delivery wheels to accept bottle from bottle reversal mechanism, delivery wheel rotates, the bottle of accepting further is fed forward to the inclination turnover panel 72 in the place ahead, described turnover panel is square, be connected on the 7th driven shaft 705, with this axle upset, described the 7th driven shaft is parallel with described the 6th driven shaft, and by the 706 connection transmissions of a quadric linkage, promptly, an end that is connecting rocking bar 7061 at the 7th driven shaft one end, an end that is then connecting a crank 7062 at an end of the 6th driven shaft homonymy, then couple together between crank and the rocking bar by a connecting rod 7063, when the 6th driven shaft 703 anticlockwise directions constantly rotate (see figure 5), can drive the 7th driven shaft and back and forth stir.Described each turnover panel both sides are provided with dividing plate 73, described the 7th driven shaft 705 passes described each dividing plate with gap, and described diaphragm housing ring is located on the adapter shaft 731, the two ends of described adapter shaft are provided with screw thread, be connected in housing by nut, between dividing plate, be equipped with some position-limiting tubes 732 of equal length on the described adapter shaft, make that the gap between the dividing plate is corresponding one by one with the delivery wheel gap that is connected mutually; Be welded with a pipe at each dividing plate near the latter half of that side of delivery wheel, this pipe is divided equally in the dividing plate both sides, is bottle guide rail 74 that falls for the bottle guiding that falls.

Direction shown in Figure 5, meshing a reverse gear 707 in the lower right of described the 3rd driven gear 702, it is socketed on its gear wheel shaft 7071, and the bearing 7072 of this gear wheel shaft by the housing both sides, jump ring 7073 and bearing seat 7074 be rotating to be connected in described housing.Below described the 3rd driven gear and reverse gear, be provided with one the 4th driven gear 708, the 4th driven gear and reverse gear engagement, not with 702 engagements of the 3rd driven gear, thereby rotate in the same manner with the 3rd driven gear direction, described the 4th driven gear is connected an end that is parallel to the 8th driven shaft 709 of described the 6th driven shaft 703, the other end of the 8th driven shaft is rotationally connected with described housing, below delivery wheel, be provided with several and described turnover panel bottles pusher 75 one to one, the bottles pusher center is provided with polygonal hole, be set on described the 8th driven shaft, the cross-sectional plane of sheathed place axle is corresponding polygon, thereby bottles pusher rotates with the 8th driven shaft, described bottles pusher is the discoid of the L shaped breach 751 of marginal belt, L shaped breach is three, be located at its outer rim evenly and at intervals, be used for accepting, transport and stir the bottle that falls from turnover panel.Vertically below all dividing plates 73 welding a square rebound 76 of single-piece, push away bottle breach 761 being provided with below the interval that two adjacent shelf-shaped become and in the middle of the rebound near that side of bottle guide rail that falls, corresponding one by one with described bottles pusher, when rotating, passes through in the breach since then bottles pusher, but this gap width less than bottle at the bottom of diameter, when the L shaped breach of bottles pusher is carrying bottle when pushing away bottle breach, bottle is stayed on the rebound.Follow-up and next bottle can be shifted the fwd bottle onto on the device (for example belt conveyor) of subsequent handling.

As Fig. 4 and shown in Figure 8, all by bearing 102 rotating housing 100 both sides that are socketed at two ends, firm in order to guarantee, the junction of both sides housing wall all is provided with reinforced plate 101 to all master and slave moving axis, and all gears are connected outside the housing.

Consult Fig. 6, below the running orbit of described first chain 425, be provided with first chain track 4251 that is connected in housing; Second chain track 6261 that is connected in housing is gone up, is equipped with in the chain upper and lower sides to lower part running orbit (promptly from the 3rd driven shaft to the five driven shaft parts) at described second chain 626, top running orbit (promptly from the 4th driven shaft to the five driven shaft parts) top then is provided with the tensioning plate 6262 of the adjustable chain tension degree that is connected in housing, be connected with several adjustment pieces 6263 on the described tensioning plate, described adjustment piece is provided with slotted hole, comes the described chain of tensioning by the connection location of adjusting on the connecting bore with housing.

As a kind of embodiment, the transmitting ratio of the driving gear and first driven gear is 1:1, the transmitting ratio of second driven gear 701 and the 3rd driven gear 702 is 1: 2, when the 3rd driven gear 702 rotates a circle, crank 7062 rotations 1 circle of quadric linkage, make rocking bar 7061 swing 1 back and forth by connecting rod 7063, axle 705 by rocking bar drives this reprint 72 on 705 and stirs 1 time, reverse gear 707 and the 3rd driven gear 702 transmitting ratio 1:1, the transmitting ratio of the 4th driven gear 708 and reverse gear 707 is 1: 3, and the L shaped breach on the bottles pusher is 3 of well-distributeds.

Described chain, slide rail, bottle raker group and relevant link all adopt stainless steel, and the bottle hook can adopt aluminum alloy or plastic material, and delivery wheel and bottles pusher can adopt nylon or plastic material.

Consult Fig. 2,4,5, present embodiment is a liquid in order to the low-concentration alkali liquor (hereinafter to be referred as alkali lye) of wash bottle with this area usually, and for making 500～640 milliliters beer glass bottle in order, working process is as follows:

To inject alkali lye in the described liquid cell, reach 2 times to the high degree of depth of bottle falling the bottle district, at control box place primer pump, extract the alkali lye of liquid cell afterbody, and be transported to the lead channel of liquid cell head end by delivery pipe, alkali lye overflows reposefully from the liquid separatnig plate top in the pond, forms pulsation-free liquid stream in liquid cell, preferably based on the alkaline stream of laminar condition; Open glass bottle to be put in order is in a large number arbitrarily put into alkaline stream falling the bottle district, glass bottle is distinguished while the into alkali lye that drifts about at upright bottle, automatically bottleneck and bottleneck be up after advancing a certain amount of alkali lye, erectly float in the alkali lye, and drift about along the alkaline stream direction, uprise at the bottom of the pond when reaching shallow buffer zone, the cross section diminishes, alkaline stream quickens, make bottle drift about in this zone post, through arriving shunting mechanism behind the LAP, each shunting interval width only holds a bottle, but have the length of holding several bottles, glass bottle just automatically the shunting at interval in marshalling be some row; At control box place starter motor, motor rotates, drive the first chain drive cycle rotation by the retarder mouth, on shunting mechanism below first chain one ranked first bottle hook from alkali lye down upwards, pass the breach in base plate the place ahead, shunting and will be in the most front-seat glass bottle bottom and trigger, the position of catching on surpasses bottle center, the end, make each glass bottle fall in tilting, be against between two the first adjacent slide rails, after this row's glass bottle was colluded away, the glass bottle of back was owing to the front end that is discharged to of alkaline stream drive glass bottle nature thereafter; The cycle rotation of described first chain drive drives the operation of bottle hook, asking glass bottle up along first slide rail, meanwhile, remaining first bottle is hooked in first chain and drives down, trigger and transport bottle by row, descending along first slide rail again behind the up arrival of glass bottle summit, glass bottle some distances that glides, stop after being withstood by fwd bottle hook rear end sliding, at this moment bottleneck is tilted to down, alkali lye in the bottle is poured out, and flows to the liquid cell afterbody of its below, and the bottle hook is driven by driver train and continues to move ahead, treat to continue at the bottom of bottle hook operation in back comes to catch on bottle descending, after arrive the first slide rail end, first bottle of hook of fwd changeed down, glass bottle was promoted to climb up second slide rail by the bottle hook of back; And, meanwhile, synchronous and the opposite sense circular flow of second chain drive of bottle reversal mechanism and described first chain drive, when glass bottle is shifted onto on second slide rail of linking by first bottle of hook fully, this ranked first at the bottom of bottle hook then leaves bottle, just at this moment, one ranked second hook colludes and turns over, at the bottom of catching on one by one bottle, promotion one row's bottle is tilted to along second slide rail and runs to the second slide rail top, and further shifted onto one by second bottle of hook and arrange in the delivery wheel gap, feeding axle is coordinated to rotate with second chain drive under gear-driven drive, delivery wheel and second bottle of hook drive glass bottle jointly and travel forward, in the time of at the bottom of second bottle of hook leaves bottle, delivery wheel continues to carry glass bottle, when bottle has arrived the delivery wheel front edge in the end and is about to break away from delivery wheel, one row's turnover panel in the place ahead drive by quadric linkage and tip tilt to certain angle, glass bottle opening is transported to the gap between delivery wheel and the turnover panel outwardly, glass bottle drops on the L shaped breach of bottles pusher at the bottom of bottle guide rail that falls down, bottles pusher is rotated further, glass bottle is delivered to and is stood on the rebound, and bottles pusher be rotated further accept next row bottle; Bottle promotion fwd bottle follow-up and next on the rebound is advanced on the device of next process.In the whole reason bottle process, the alkali lye that is extracting the liquid cell afterbody that pump does not stop is transported in the lead channel of liquid cell, makes the steady liquid stream of possessing circulating motion in the liquid cell, and the rotation of motor is driving each mechanism of coordinated operation, puts beer bottle endlessly in order.

Listed with table one, 500 milliliters to 640 milliliters the beer glass bottle (the bottleneck external diameter is 25mm) that meets standard GB 4544-1996 " beer bottle " is poured in the liquid cell liquid stream and is tested, and all can the bottleneck unanimity uprightly float on liquid level up.

Table one

Nominal size	The bottle outer volume	Volume profusely	Bottle overall height (mm)	Body circle outer diameter D	Body chamber inner diameter d	Body height (big column part)	Neck is (mm) end of to	Shoulder height (mm)	Bottleneck height (mm)	The sample brand	Bottleneck emersion electrolyte level (mm)
												640ml	950ml	700ml	290	75mm	70mm	165mm	210	45	80	Jin Wei	90～105
600ml	900ml	660ml	290	70mm	65mm	165mm	195	30	95	Qingdao	90～105
												The high bottle of 500ml	725ml	550ml	270	68mm	63mm	160mm	185	25	85	Jin Wei	85～95
The short bottle of 500ml	750ml	550ml	230	75mm	70mm	130mm	150	20	80	Jin Wei	70～80

This bottle managing machine has the series of products that satisfy different capacity ratings.For example: by per hour managing 40,000 bottle design of bottle, chain wheel speed 20r/min, pitch P=76.2mm. sprocket diameter=280mm, adjacent two bottles of shank group spacing=381mm on the design chain, designing every shank group has the individual bottle of N (N=15) hook, a reason bottle capacity rating be 41400 bottles/hour.Design the bottle hook of different chain wheel speeds and every shank group and count N, can design the series of products that satisfy different capacity ratings.

The artificial reason bottle mode of beer glass bottle, a manufacturing line of medium-scale commonly used needs 24 people to cooperate artificial reason bottle, could satisfy the needs of productive capacity.And utilize bottle managing machine of the present utility model, only need 4 to 6 people that bottle is poured into liquid cell and operated bottle managing machine and get final product, significantly reduce labour intensity and cost, raise the efficiency.

Claims (10)

1, a kind of bottle managing machine comprises housing, control box, liquid cell, conveying liquid in the liquid cell be is characterized in that to form the pump and the delivery pipe of circulating motion liquid stream the liquid stream in the described liquid cell is that pulsation-free liquid flows, and described bottle managing machine also comprises:

A. shunting mechanism is located at the tail end in the liquid cell, and it has some shuntings at interval, and each shunting can hold the some upright glass bottle that forms a line at interval and pass through;

B. play a bottle mechanism, be arranged at the shunting mechanism outside, from shunting mechanism front end bottle and transport glass bottle line by line;

C. the liquid pouring machine structure is undertaken in described bottle mechanism, bottleneck is tilted to down pours out liquid;

D. bottle reversal mechanism is connected with the liquid pouring machine structure, glass bottle is translated into mouth or tilt up up;

E. bottle mechanism that falls, front end is connected with bottle reversal mechanism, end is connected in a reason bottle back operation.

2. bottle managing machine according to claim 1, it is characterized in that, described liquid cell head end is provided with a liquid separatnig plate, to locate a pool wall parallel relative with this for it, and be connected with the both sides pool wall and constitute lead channel, described liquid separatnig plate height is lower than liquid level in the pond, and the liquid outlet of delivery pipe is positioned at this lead channel, so that the torrent of liquid outlet buffering and overflow to reposefully that to be laminar condition in the pond be main steady liquid stream.

3, bottle managing machine according to claim 1, it is characterized in that the sense of motion that described liquid cell floats on liquid according to glass bottle comprises the zone of following connection in turn: the liquid input area, fall the bottle district, provide the enough drift strokes of glass bottle to become upright floating upright bottle district, to allow shallow buffer zone, shunting district that liquid stream quickens and the drawing liquid district that is undertaken on liquid pouring machine structure below; Be higher than at the bottom of the pond of described shallow buffer zone at the bottom of the pond in described upright bottle district; The drawing liquid mouth of pipe of pump is located at the drawing liquid district, and delivery pipe is communicated with described liquid input area; Described liquid cell is square or is designed to meander configuration according to factory building and manufacturing line free space.

4, according to each described bottle managing machine of claim 1～3, it is characterized in that, described shunting mechanism comprises a base plate that keeps flat, some upright branch guidance tapes are set on the described base plate at interval, form described shunting between the per two minutes guidance tapes at interval, the base plate front end of each shunting under at interval is provided with breach; Described bottle mechanism comprises first chain drive of motor, first slide rail and cycle rotation operation under driven by motor, connecting some groups on described first chain drive is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is greater than the height of glass bottle, connecting at interval on each bottle shank group some and the shunting breach under at interval corresponding one by one, can pass described breach from bottom to top with first bottle of hook at the bottom of catching on bottle; Some first slide rails that are parallel to each other are respectively in described bottle hook both sides, collude next glass bottle in order to accept first bottle of hook from shunting mechanism, and the interval between per two adjacent first slide rails is less than the diameter of glass body.

5, bottle managing machine according to claim 4, it is characterized in that, described first chain drive comprises: by the imput shaft of driven by motor, the driven shaft parallel with described imput shaft, described master and slave moving axis two ends all are sheathed on described housing sidewall rotationally, in housing, described master and slave moving axis both ends are with first chain of a pair of transmission by sprocket wheel, and described first bottle of shank group vertically is connected between two chains; Described first slide rail is connected in housing and is positioned at described first chain drive top, is obliquely installed abreast from shunting mechanism outer end and chain ascent stage;

Described motor is positioned at outside the housing, described driven shaft comprises the first parallel driven shaft, second driven shaft, described second driven shaft is positioned at the outer below of shunting base plate, described first driven shaft then is positioned at the eminence away from shunting mechanism, described imput shaft is in first driven shaft outside, highly be positioned at first, between second driven shaft, described every first chain also promptly is nearly triangular shape, described first slide rail tilts to extend upwardly to first driven shaft top from shunting mechanism outer end, tilt to extend downward the imput shaft top again, so that allow glass bottle when it moves, outwell the interior liquid of bottle.

6, bottle managing machine according to claim 5, it is characterized in that, described bottle reversal mechanism comprises second chain drive of some second slide rails and circular flow above it, synchronous and the inverted running of described second chain drive and described first chain drive, compartment of terrain is connecting some second bottle of shank groups on it, the spacing of adjacent two second bottles of shank groups is greater than the height of glass bottle body, connecting at interval on described each bottle shank group some and described first bottle of hook corresponding one by one, be used for colluding second bottle of hook fetching from the glass bottle of liquid pouring machine structure; Described second slide rail extends from described first slide rail, terminal bending and tilt to extend upward.

7, bottle managing machine according to claim 6, it is characterized in that, described second chain drive comprises a driving gear of being located on the described imput shaft, first driven gear is engaged in the outer oblique upper of driving gear, and be arranged in an end of the 3rd driven shaft, be provided with parallel away from the outside of liquid pouring machine structure and be the 4th driven shaft that triangular pattern is arranged at the 3rd driven shaft with the 3rd driven shaft, the 5th driven shaft, described the 4th driven shaft is positioned at the 3rd, eminence between the 5th driven shaft, described three driven shaft two ends all are sheathed on the described housing rotationally, in housing, above-mentioned three driven shaft both ends are by second chain of the sheathed a pair of transmission of sprocket wheel; The described second slide rail end extends near described the 5th driven shaft.

8. bottle managing machine according to claim 7, it is characterized in that the described bottle mechanism that falls comprises the 3rd driven gear, the 6th driven shaft, delivery wheel, quadric linkage, the 7th driven shaft, turnover panel, dividing plate, bottle guide rail that falls, reverse gear, the 4th driven gear, the 8th driven shaft, bottles pusher, rebound;

Be equipped with one second driven gear in described the 5th driven shaft outer end; One the 3rd driven gear be positioned at described second driven gear below and with its engagement, and be arranged in an end of one the 6th driven shaft, be arranged with some delivery wheels that rotate with axle on the 6th driven shaft, described delivery wheel outer edge is positioned at the described second slide rail end, forms the gap of accepting from the glass bottle of bottle reversal mechanism between the outer edge of two adjacent delivery wheels;

Be provided with some inclination turnover panels of accepting glass bottle in the described delivery wheel outside, described turnover panel be connected one parallel with described the 6th driven shaft and with on quadric linkage bonded assembly the 7th driven shaft, turnover panel falls at the bottom of making the bottle bottle with the axle upset down, described each turnover panel both sides are provided with dividing plate, the 7th driven shaft passes each dividing plate with gap, and described diaphragm housing ring is located at adapter shaft, and the two ends of adapter shaft are connected in housing, are equipped with on the described adapter shaft to make spacer gap and delivery wheel gap position-limiting tube one to one between dividing plate; Below turnover panel, connect bottle guide rail that falls of the promising glass bottle guiding that falls in the rear end of each dividing plate;

One side of described the 3rd driven gear is meshing a reverse gear that is rotationally connected with described housing, below described the 3rd driven gear and reverse gear, be provided with one and reverse gear ingear the 4th driven gear, the 4th driven gear is sheathed on an end that is parallel to the 8th driven shaft of described the 6th driven shaft, the other end is rotationally connected with described housing, be arranged with on described the 8th driven shaft and somely rotate with axle, and with described turnover panel corresponding one by one connect the bottle bottles pusher, described bottles pusher is in the form of annular discs, and its outer rim is provided with the L shaped breach of accepting and promoting glass bottle at interval uniformly; Below dividing plate, the bottom of bottle guide rail that falls is provided with the rebound of accepting glass bottle, described rebound near that end of bottle reversal mechanism be provided with for described bottles pusher corresponding one by one pass through push away a bottle breach.

9. bottle managing machine according to claim 6, it is characterized in that, described slide rail is more smooth pipe, above the slide rail of described first sliding track mechanism, be provided with some perpendicular to the axial fixed link of described slide rail, distance between described slide rail and the described fixed link is greater than the maximum gauge of glass packaging bottle, link together by pipe link between described fixed link and each slide rail, and the fixed link two ends are connected in the housing two side; Vertically be connected with second fixed link below described second slide rail, the two ends of second fixed link are connected in the housing two side.

10. bottle managing machine according to claim 5, described first chain is hollow chain, and described bottle shank group is two parallel bottle shanks, and the two ends of bottle shank are located in the hollow position of chain; Described bottle hook is a L shaped rod member or nearly triangle rod member; Described L shaped rod member is made up of the first L-shaped connecting portion and first hook portion, and first connecting portion is provided with two holes, is located in respectively on two bottle shanks, the described first hook portion top is level and smooth, to the distance of turning point greater than bottle at the bottom of radius; Described nearly triangle rod member comprises second connecting portion, second hook portion and the limiting section of one, described second connecting portion is provided with two holes, be through respectively on two bottle shanks, described second hook portion and limiting section stretch out from the second connecting portion two ends respectively, end is connected together mutually, and the oblique hook of protrusion at the bottom of the end of described second hook portion is provided with and is used for colluding bottle, its to the distance of second connecting portion greater than bottle at the bottom of radius, the end of described limiting section is provided with when falling liquid to the spacing platform of back bottleneck, and described flat-bed plane parallel is in the plane of described second hook portion.

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