CN100484863C

CN100484863C - Buoancy verticle-bottle type bottle managing machine

Info

Publication number: CN100484863C
Application number: CNB2006100538255A
Authority: CN
Inventors: 周飞
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-10-13
Filing date: 2006-10-13
Publication date: 2009-05-06
Anticipated expiration: 2026-10-13
Also published as: CN1935624A

Abstract

The invention is a buoyancy bottle-erecting type bottle sorting machine, comprising circulating water tank, bottle lowering platform arranged at the front end of the circulating water tank, translation guide rails arranged above the circulating water tank, bottole raising and transferring platform arranged at the rear end of the circulating water tank, compressor, water pump and PLC control box, where a nozzle bus-composed surfing and drifting bottle transferring device is arranged under the bottle lowering platform; the front segment of the circulating water tank is equipped with a bubbling and wave raising bottole erecting device composed of nozzle disc and grouped bottle blocker; the middle segment of the circulating water tank is equipped with a bottle collector composed of cylinder and piston components and bottle baffle, and a multiple bottle separating mechanism; the bottoms of the middle and front segments of the circulating water tank are equipped with a rejected bottle and waste collecting mechanism advancing opposite to drifting bottles; the bottle raising and transferring platform comprises horizontal moving device, vertical riser, and bottole storage conveyer net belt as well as bottle squeezer, bottle blocker, and bottle pusher. And it is connected in the front of the production line to provide cleaning and sorting automation pipeline service, and achieve the purpose of saving labor and land, reducing losses of breaking bottles and raising production efficiency.

Description

Buoancy verticle-bottle type bottle managing machine

Technical field

The present invention relates to a kind of implement of Beer Production conveyor line, particularly enter the equipment that flow production line is carried out cleaning and tidying before about the beer glass bottle.

Background technology

The makers' beer glass bottle of domestic each beer reclaims most case dresses or packed that adopt at present, these beer bottles can not directly be put on the Beer Production conveyor line and use, must be with manually these bottles being taken out one by one, reinstall moulding in the case on the flow production line, then the case of moulding of filling bottle is put on the Cargo unloader, again bottle is taken and sent into bottle washing machine on the load-transfer device, for a long time, operation consumes a large amount of manpower and materials like this, not only operation is many, also will take very big place and stack case dress, packed and mould vanning.This difficult problem is being suppressed the manufacturing scale of the pipelining of each large, medium and small type brewery.

Summary of the invention

The present invention is directed to above-mentioned packed or case dress beer glass bottle and enter before the conveyor line, exist manual sorting labour intensity big, inefficient problem designs a kind of bottle managing machine that adopts Buoancy verticle-bottle, reaches reduction labour intensity, the purpose of enhancing productivity.

The present invention realizes above-mentioned target by the following technical solutions.

Buoancy verticle-bottle type bottle managing machine, it comprises circulating water channel, is located at the bottle lowering platform of circulating water channel front end, be located at the translation guide rail of circulating water channel top, be located at the litre flask bottle feeding platform of circulating water channel rear end, compressor and water pump, and the PLC control box, it is characterized in that: divide into the surfing drift that becomes by nozzle row group at bottle lowering platform and send bottle; Establish the bubbling bubbling and wave raising bottole erecting device of forming by spray nozzle plate and grouping bottle blocking device at the leading portion of circulating water channel; Establish bottle collector and many bottles of partitions of forming by cylinder-piston assembly and bottle blocking plate in the stage casing of circulating water channel; Useless bottle and the waste collection mechanism that oppositely advances with drift bottle established in stage casing and leading portion bottom at circulating water channel; The litre flask bottle feeding platform comprises horizontally moving device, vertical lift device and storage bottle foraminous conveyer and is located at bottle squeezer, bottle blocker and bottle pusher on the bottle feeding platform.

Surfing drift of the present invention send the action principle of bottle and bubbling bubbling and wave raising bottole erecting device based on shown in Figure 2; when directly pouring packed or case dress beer glass bottle into circulating water channel; because the in a row splash effect of nozzle; promoting floating bottle floats forward; floating glass bottle runs into nozzle bubbling and the spray effect of lining up array under water; the a part of spray is brought partly water into when bottleneck enters; promote the bottle that floats on the surface to pour water fast; the interior gravity of bottle is changed with the buoyancy ratio; make its down-shift of working center; bottleneck is towards last; it is floating that bottle is stood upright in the water body; after the circulating water working direction runs into the branch resistance bottle blocking device that is immersed under water and stops; be erected in the water as formation; because the grouping bottle blocking device regularly leaves the water surface; make floating bottle continue to move ahead; be located at circulating water channel stage casing collection bottle and many bottles of partitions this moment and then the glass bottle that formation is erected in the water drawn in the rear end that converges in circulating water channel; wait for the arrival of litre flask bottle feeding platform; and by the bottle squeezer that is located on the litre flask bottle feeding platform; the effect of cooperatively interacting of bottle blocker and bottle pusher; control enters the bottle quantity on the litre flask bottle feeding platform, delivers to the bottle outlet belt conveyor to next wash bottle conveyor line by the lifting mechanism liter then.And some broken glass bottles or other refuses are being filled the bottom that depositing in water is gone into circulating water channel by surfing is floating with emerging unrestrained device of bubbling and grouping bottle blocking device effect meeting, send outside the circulating water channel by being located at heterodromous useless bottle of stage casing, bottom and leading portion and waste collection guipure.

The present invention is by the field experiment of analogue machine, on the bottle lowering platform of circulating water channel front end, dropped into packed or 400 of case dress beer glass bottles every 30 seconds, can promote 400 of beer glass bottles of aligning through putting in order every 30 seconds in the circulating water channel rear end, per hour can put 4.8 ten thousand bottles in order, remarkable result be arranged improving reason bottle efficient and reducing labour intensity.Be connected on the flow production line front, realize the service of cleaning and tidying automatic assembly line, reach and save labour and place, reduce the loss of broken bottle, the purpose of enhancing productivity.

Description of drawings

Fig. 1 is structure of the present invention and working process section-drawing.

Fig. 2 drifts about for surfing and send bottle and the upright bottle of the emerging wave of bubbling principle schematic.

Fig. 3 is Jet nozzle for wave producer and bubbling nozzle arrangements figure.

Fig. 4 is F-F cutaway view of Fig. 1.

Fig. 5 is D-D cutaway view of Fig. 1.

Fig. 6 is E-E cutaway view of Fig. 1.

Fig. 7 is G-G cutaway view of Fig. 1.

Fig. 8 is that the C of Fig. 1 is to view.

Fig. 9 is that the A of Fig. 1 is to view.

Among the above-mentioned figure, 1 is the tank abyssal zone, and 2 are abyssal zone useless bottle waste collection guipure, 3 are useless bottle refuse slide plate, and 4 is circulating water channel, and 5 is the cushion bottle lowering platform, 6 is packed or case dress beer glass bottle, and 7 send bottle for the surfing drift, and 8 is the bubbling bubbling and wave raising bottole erecting device, 9 is bottle post, and 10 is frame, and 11 are the translation guide rail, 12 is pre-bottle collector, and 13 are shoal water zone useless bottle waste collection guipure, and 14 are surfing bubbling pump, 15 are the grouping bottle blocking device, and 16 is bottle collector, and 17 is many bottles of separation pigs, 18 is riser guide, and 19 are floating bottle bottle pusher, and 20 is bottle platform bottle squeezer, 21 is vertical lift device, and 22 is the litre flask bottle feeding platform, and 23 is bottle platform bottle pusher, 24 bottle blockers, 25 is the synchronous bridge plate of crossing, 26 is the bottle outlet conveyer, 27 is bottle platform lifting roller, 28 is water-circulating pump, and 29 is outgate, and 30 are the climbing guipure, 31 is the guipure scraper plate, and 32 is the PLC control box.

The specific embodiment

The present invention includes circulating water channel 4, be located at frame 10 and the translation guide rail 11 that is located on the frame on the circulating water channel, can on translation guide rail 11, come and go the many groups electric motor assembly that moves, surfing is drifted about and is sent bottle 7, bubbling bubbling and wave raising bottole erecting device 8, water circulation mechanism and litre flask bottle feeding platform 22, air feed equipment and PLC programming control case, succinct for drawing, do not retouch out supply air line and circuit diagram in the accompanying drawing, conveying mechanism comprises collects useless bottle refuse guipure machine and bottle outlet conveyer.

Below in conjunction with accompanying drawing to each the device and mechanism details are as follows:

Referring to Fig. 1～shown in Figure 4, be full of water in the circulating water channel 4, the bottle lowering platform 5 of front end is located at 1 top, abyssal zone of circulating water channel 4, the depth of water be glass bottle high more than 2 times.The water level depth in floating upright bottle district, collection bottle reason bottle district be glass bottle high more than 1 times.Bottle lowering platform 5 is located at circulating water channel 4 entrance, can establish one to the cushion slope at water surface inclination 30 degree angles, also can directly bottle be poured in the abyssal zone.Surfing is drifted about and is sent bottle 7 and bubbling bubbling and wave raising bottole erecting device 8 as shown in Figure 3, surfing is drifted about and to be sent bottle by plurality of nozzles 71 and be connected on the equidirectional of water pipe 72, the water inlet end of water pipe is established one and is regulated the control hand wheel 73 of water spray angle, can do 360 degree rotations to regulate the water spray angle.Surfing is drifted about and to be sent on the side plate that bottle 7 is fixed in circulating water channel 4 front ends, is lower than the horizontal surface place below the bottle lowering platform 5, and control hand wheel 73 other end interfaces are connected with surfing bubbling pump 14.Bubbling bubbling and wave raising bottole erecting device 8 is the array structure of nozzle, as shown in Figure 3, be connected on the equidirectional of water pipe 82 by several nozzle disc 81, two with Upper hose and connect the back be connected with surfing bubbling pump 14, water pipe 82 water inlet ends are established one and are regulated the control hand wheel 83 of water spray angle, can do 360 degree rotations to the water spray disk, to regulate the angle of water column, conveying with better control bottle, bubbling bubbling and wave raising bottole erecting device 8 is arranged in the water of circulating water channel 4 leading portion shoal water zones, produces a slice water surface spray district when bubbling, and the bottle that swims in spray district is the state of rolling, the bottleneck and the spray are collided, even minimum water gaging enters bottleneck, floating bottle center of gravity changes immediately, hangs down bottleneck under the bottle immediately up, be upright state, therefore the glass bottle that swims in spray district changes upright floating condition into by the floating condition that lies low, as Fig. 2 and shown in Figure 4 basically through the effect of the bubbling spray, this moment, every state bottle of reclining all became upright state, and poured into the water of 1/3 capacity in the bottle automatically.

Referring to Fig. 4, Fig. 5 and Fig. 6, collection bottle and many bottles of partitions are made up of translation guide rail 11, pre-bottle collector 12, grouping bottle blocking device 15, bottle collector 16, many bottles of separation pigs 17 and floating bottle bottle pusher 19.Pre-bottle collector 12 is made up of pre-collection bottle motor 124, pre-collection bottle pulley 123, pre-collection bottle power wheel 121, pre-collection bottle cylinder assembly 125 and pre-collection bottle plate 126, and pre-collection bottle pulley 123 is connected with power wheel 121 by transmission shaft.Article two, parallel translation guide rail 11 is fixed on the frame 10.Grouping bottle blocking device 15 is made up of grouping retaining bottle cylinder assembly 152 and grouping retaining bottle board 151.Bottle collector 16 is made up of collection bottle motor 164, bottle collector pulley 163, collection bottle transmission shaft 162, collection bottle power wheel 161, housiung separator 160, bottle collector cylinder-piston assembly 165 and level set bottle plate 166, collection bottle motor 164 is located on the housiung separator 160, bottle collector pulley 163 is connected with collection bottle power wheel 161 by collection bottle transmission shaft 162, collection bottle power wheel connects a transmission shaft 162, collection bottle transmission shaft 162 two are fixed 163, four collection bottles of four collection bottle pulleys pulley and all are placed in the translation guide rail 11.Housiung separator 160 both sides respectively connect a cylinder-piston assembly 165, and the cylinder-piston assembly lower end connects a level set bottle plate 166.Many bottles of separation pigs 17 are made up of many bottles of separation cylinder assemblies 172 and many bottles of partition rods 171.Along with the moving of flexible bottle-pushing plate of cylinder-piston assembly promotes bottle.The two ends of grouping bottle blocking device 15 or many bottles of separation pigs 17 flexibly connect cylinder-

piston assembly

152 or 172 with circulating water channel 4 outer walls respectively, and cylinder-piston assembly connects a curved bar, and curved bar two ends connect grouping retaining bottle board 151 or many bottles of partition rods 171.When beer bottle enters pre-bottle collector 12 scopes with current after, pre-bottle collector 12 is arrived in grouping bottle blocking device 15 places to bottle, block bottle earlier by grouping retaining bottle board 151, bottle is erect fully, put down bottle blocking plate then and then catch up with bottle forward by level set bottle plate 166 again, until being blocked,, just in time catch up with the floating bottle of a group to enter litre flask bottle feeding platform 22 afterwards by floating bottle bottle pusher 19 and many bottles of partition rod 171 mutual actions to many bottles of partition rods 171 places.

Referring to Fig. 6～Fig. 8, last bottle bottle-delivery mechanism comprises litre flask bottle feeding platform 22, bottle platform bottle squeezer 20, bottle platform bottle pusher 23 and bottle platform bottle blocker 24.Litre flask bottle feeding platform 22 is made up of corrosion-resistant steel or plastics transporting reticulation belt, comprises horizontally moving device and vertical lift device.Horizontally moving device is made up of the driving motor 221 and the messenger chain 222 that are located on the parallel motion guide rail 11, and it drives litre flask bottle feeding platform 22 parallel motions with close bottle outlet conveyer 26.Vertical lift device 21 is made up of lifting support 211, lifting motor 212, riser guide 18 and lifting roller 27, vertical lift motor 212 is located at well word support 181 fixing on the frame, riser guide 18 is erected between circulating water channel 4 and the frame 10, lifting roller 27 is located in four riser guides 18, and lifting motor 212 is fixed on the well word support 181.Rotation with lifting motor 212 drives the lifting that riser guide 18 interior lifting rollers 27 rotations realize litre flask bottle feeding platform 22.The bottle squeezer 20 of litre flask bottle feeding platform 22 front ends is formed by squeezing a bottle cylinder assembly 202, lifting support 211 and a crowded bottle plate 203, and an end that squeezes bottle cylinder-piston assembly 202 is fixed in the crowded bottle of an other end connection plate 203 on the lifting support 211.The bottle blocker 24 of litre flask bottle feeding platform 22 rear ends by lifting support 211, block bottle cylinder assembly 242 and bottle blocking plate 243 is formed, an end that blocks bottle cylinder-piston assembly 242 is fixed in that the other end connects bottle blocking plate 243 on the lifting support 211.The bottle pusher 23 of litre flask bottle feeding platform 22 rear ends connects a curved bar by two cylinder-piston assemblies 231 and pushes away bottle bar 232, went to synchronously when the last a few row's bottles on the litre flask bottle feeding platform 22 and to cross to walk out bridge plate voluntarily on the bridge plate 25 time, and utilized to push away bottle bar 232 bottles that stop to be shifted onto on the bottle outlet conveyer 26.

This machine is except that power equipment supply, and air compressor also is one of indispensable equipment, and its compressed-air actuated operation pressure is about 0.5 MPa.It is used for the work of each cylinder assembly, makes cylinder piston do the work that comes and goes and pushes away the bottle action to finish each section collection bottle.The water level of circulating water channel 4 keeps water levels constant by water-circulating pump 28 and the outgate 29 that is located at the circulating water channel side.Surfing is drifted about and is sent bottle and the upright bottle of the emerging wave of bubbling employing water pump 14 to supply water, also available compressed pneumatic pump air feed, but can keep water level constant with water pump, reduce the consumption of circulating water.

Referring to Fig. 1 and shown in Figure 9, useless bottle waste collection guipure is by the useless bottle waste collection guipure 2 that is located at circulating water channel 4 abyssal zones 1 and be located at the useless bottle of the level waste collection guipure 13 of shoal water zone, a useless bottle refuse slide plate 3, climbing guipure 30 and the guipure scraper plate 31 that is located on the guipure is formed.Abyssal zone useless bottle waste collection guipure 2 and shoal water zone useless bottle waste collection guipure 13 can be with corrosion-resistant steel or plastic cement guipures, the scraper plate 31 that be arranged in parallel is arranged on the guipure, under the effect of driving motor, collect guipure and make circulating motion, deep water and shoal water zone useless bottle

waste collection guipure

2 and 13 and circulating water channel 4 be set in parallel in bottom of gullet.Climbing guipure 30 is located at circulating water channel 4 front ends and bottom of gullet and is the slope state and is connected with useless bottle of waste collection guipure 13 of shoal water zone by slope slide plate 3.Useless bottle waste collection transmits between

guipure

2,13 and the circulating water channel 4 and also is provided with slope slide plate 3, useless bottle and glass fragment and the bottle in irregular shape that falls into the water all can directly fall into bottom half, and climbing guipure 30 will be sent out bottle refuse that gives up outside the circulating water channel.

PLC control box 32 is located at circulating water channel on one side, it is by the running of default control program control entire machine, the mode of operation indication and the dynamic sensitive that comprise each position, connect the action that the Air compressor pressurized air is controlled each cylinder-piston assembly by electromagnetic valve, the instruction of sending by PLC and each near and the signal of limit switch control the work of each driving motor.

Be that example is summarized as follows now with PLC control sets bottle and branch bottle:

Shown in Fig. 1 and Fig. 4～6, move at the commute in the length that translation guide rail 11 limits of pre-bottle collector 12 under the control of PLC pre-set programs, when pre-collection bottle motor 124 moves to top, the emerging wave of bubbling upright bottle district, limit switch sends the pre-collection bottle of control signal control motor 124 reverse direction operations, and control pre-bottle collector cylinder assembly 125 will collect in advance bottle plate 126 stretch to water body with the glass bottle of setting at random to reach, when running into the grouping retaining bottle board 151 that is located under water to front-seat glass bottle 9, pre-collection bottle motor 124 obtains signal and back moves, and the pre-collection bottle of a control cylinder assembly 125 will collect bottle plate 126 in advance and be lifted out the water surface, and continue to proceed to the upright bottle of the emerging wave of bubbling district and put down pre-collection bottle plate 126 again, so constantly come and go and carry out.The retaining bottle board 151 that meanwhile divides into groups lifts under the cylinder-piston assembly effect and leaves the water surface, and collection bottle motor 164 just in time moves on the translation guide rail 11 of grouping retaining bottle board 151 tops, and the upright bottle that level set bottle plate 166 will be hived off under stretching is pushed forward, when this group glass bottle is rushed to many bottles of partition rods 171 that are located on the water surface, bottle-pushing plate by floating bottle bottle pusher 19 rushes to litre flask bottle feeding platform 22, this moment, the many bottles of partition rods 171 by PLC control were lifted away from the water surface, and litre flask bottle feeding platform 22 just in time moves forward under the water surface, and interior wait of guipure that allows floating bottle enter litre flask bottle feeding platform 22 risen.Be located at bottle squeezer 20, bottle pusher 23 and bottle blocker 24 on the litre flask bottle feeding platform 22 all by collaborative work under the PLC programming control and with aforementioned basic identical, no longer stating more.

Claims

1, Buoancy verticle-bottle type bottle managing machine, it comprises circulating water channel, is located at the bottle lowering platform of circulating water channel front end, be located at the translation guide rail of circulating water channel top, be located at the litre flask bottle feeding platform of circulating water channel rear end, compressor and water pump, and the PLC control box, it is characterized in that: divide into the surfing drift that becomes by nozzle row group at bottle lowering platform and send bottle; Establish the bubbling bubbling and wave raising bottole erecting device of forming by spray nozzle plate and grouping bottle blocking device at the leading portion of circulating water channel; Establish bottle collector and many bottles of partitions of forming by cylinder-piston assembly and bottle blocking plate in the stage casing of circulating water channel; Useless bottle and the waste collection mechanism that oppositely advances with drift bottle established in stage casing and leading portion bottom at circulating water channel; The litre flask bottle feeding platform comprises horizontally moving device, vertical lift device and storage bottle foraminous conveyer and is located at bottle squeezer, bottle blocker and bottle pusher on the bottle feeding platform.

2, Buoancy verticle-bottle type bottle managing machine according to claim 1, it is characterized in that described surfing is drifted about send bottle (7) by plurality of nozzles (71) and be connected on the equidirectional of water pipe (72), the water inlet end of water pipe (72) is established one and is regulated the control hand wheel (73) of water spray angle, and control hand wheel (73) other end interface is connected with surfing bubbling pump (14).

3, Buoancy verticle-bottle type bottle managing machine according to claim 1, it is characterized in that described bubbling bubbling and wave raising bottole erecting device (8) is connected on the equidirectional of water pipe (82) by several nozzle disc (81), two with Upper hose and connect the back and be connected with surfing bubbling pump (14), and water pipe (82) water inlet end is established a control hand wheel (83) of regulate spraying water angle.

4, Buoancy verticle-bottle type bottle managing machine according to claim 1, it is characterized in that described bottle collector (16) is by collection bottle motor (164), bottle collector pulley (163), collection bottle transmission shaft (162), collection bottle power wheel (161), housiung separator (160), bottle collector cylinder-piston assembly (165) and level set bottle plate (166) are formed, collection bottle motor is located on the housiung separator (160), bottle collector pulley (163) is connected with collection bottle power wheel (161) by collection bottle transmission shaft (162), collection bottle transmission shaft (162) two is fixed on four bottle collector pulleys (163), and four bottle collector pulleys all are placed in the translation guide rail (11); Housiung separator (160) both sides respectively connect a cylinder-piston assembly (165), and cylinder-piston assembly (165) lower end connects a level set bottle plate (166).

5, Buoancy verticle-bottle type bottle managing machine according to claim 1 is characterized in that many bottles of partitions are made up of translation guide rail (11), pre-bottle collector (12), grouping bottle blocking device (15), many bottles of separation pigs (17) and a floating bottle of bottle pusher (19).

6, Buoancy verticle-bottle type bottle managing machine according to claim 1, it is characterized in that described vertical lift device (21) is made up of lifting support (211), lifting motor (212), riser guide (18) and lifting roller (27), riser guide (18) is erected between circulating water channel (4) and the frame (10), lifting roller (27) is located in four riser guides (18), and lifting motor (212) is fixed on the well word support (181).

7, Buoancy verticle-bottle type bottle managing machine according to claim 1, the bottle squeezer (20) that it is characterized in that described litre flask bottle feeding platform (22) front end is formed by squeezing bottle cylinder assembly (202), lifting support (211) and a crowded bottle of plate (203), and an end that squeezes bottle cylinder-piston assembly (202) is fixed in lifting support (211) and goes up the crowded bottle of an other end connection plate (203).

8, Buoancy verticle-bottle type bottle managing machine according to claim 1, the bottle blocker (24) that it is characterized in that described litre flask bottle feeding platform (22) rear end by lifting support (211), block a bottle cylinder assembly (242) and bottle blocking plate (243) is formed, an end that blocks a bottle cylinder-piston assembly (242) is fixed in lifting support (211) and goes up the other end and connect bottle blocking plate (243).

9, Buoancy verticle-bottle type bottle managing machine according to claim 1 is characterized in that the bottle pusher (23) of described litre flask bottle feeding platform (22) rear end pushes away a bottle bar (232) by two cylinder-piston assemblies (231) connection, one curved bar.

10, Buoancy verticle-bottle type bottle managing machine according to claim 1 is characterized in that described useless bottle and waste collection mechanism form with the parallel guipure scraper plate (31) that is located on the guipure by being located at the useless bottle of the useless bottle waste collection guipure (2) of circulating water channel (4) abyssal zone (1) and the level that is located at a shoal water zone waste collection guipure (13), a useless bottle refuse slide plate (3), the guipure (30) of climbing.