CN201808907U

CN201808907U - Water detection type beer bottle sorting machine using guide rail

Info

Publication number: CN201808907U
Application number: CN2010205241105U
Authority: CN
Inventors: 周飞
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-09-07
Filing date: 2010-09-07
Publication date: 2011-04-27
Anticipated expiration: 2020-09-07

Abstract

A water detection type beer bottle sorting machine using a guide rail comprises a forward conveying belt, a reverse conveying belt, rollers and an electric speed reducer. The rollers are used for driving the conveying belt, a bottle limiting and homogenizing antiskid conveying belt is arranged at a beer bottle inlet, a hydraulic bottle conveying circulating water tank and a jet circulating water pipe are connected to the tail end of the bottle limiting and homogenizing antiskid conveying belt, a crushed bottle sediment removing scraper plate hoisting machine conveying belt is arranged at the bottom of the hydraulic bottle conveying circulating water tank, a bottle collecting hopper is connected to a deep water zone of the hydraulic bottle conveying circulating water tank, a bottle positioning conveying guide rail on the forward conveying belt and the reverse conveying belt is connected to the tail end of the bottle collecting hopper, the bottle positioning conveying guide rail consists of a positioning groove and a straightening guide block, and a descending water pouring conveying belt is connected to an outlet end of the bottle positioning conveying guide rail. The water detection type beer bottle sorting machine realizes bottle feed with limited amount and in a homogenized manner, avoids collision and breakage of glass bottle stacks, and cleans crushed bottles and separates sundries along high and low water level flow direction, and glass bottles are positioned by means of changing orientation directions of bottle openings by the aid of the grooves and guide plates of forward and reverse transmission chains during ascending process of the glass bottles since the bottle collecting hopper for collecting floating bottles and ascending inclined surfaces for forward-reverse parallel translation are arranged, so that the glass bottles enter a next production line.

Description

Beer bottle water inspection formula guide rail bottle managing machine

Technical field

The utility model relates to the beer bottle sorting conveyor line, particularly about the go-on-go on the beer bottle sorting conveyor line, reason bottle equipment.

Background technology

The most of employing glass bottle bale packing of production plants such as present domestic beer, beverage, drinks.If adopting mechanization to carry glass bottle promptly is to use carrier bar, belt, chain and motor etc. are formed belt conveyor, carrier bar, chain, configuration such as belt guardrail, all form when carrying the broken bottle of beer glass bottle or glass at the bottom of the rail conduction right angle, the geometric configuration of various sizes all can occur, lead because of defeated bottle rail at the bottom of the right angle again, so the bottom becomes conveyer chain for rectangular surfaces, band is rotating separately, but rail is led and the guardrail width dimensions is fixed, the glass bottle at random so can not general delivery diameter vary in size, the broken glass bottle, the neck of the different bottles of broken bottle of glass and diameter intersect at that rail is led or passage in when moving, cause the card bottle, the plug bottle, defectives such as retardance are piled up in stifled bottle back, can not normally fail bottle, more can't be with the Selected Inspection of the broken bottle of glass, separate, and glass bottle realizes that in transmitting passage glass bottle reason direct sum row bottle is neat, unblocked, enter flow production line orderlyly.For solving this technical barrier, multiple solution is proposed, all still can't resolve above-mentioned technical barrier as CN100484863C and CN101628660A, so still adopt now manually and to take out glass bottle in the gunnysack bag one by one and put into again and mould case, be carried on the defeated punch-out equipment moulding case then, need Cargo unloader, bottle is discharged in the case on the machine conveyor from moulding, enter flow production line again.Above-mentioned complexity and original artificial treatment mode, the productive costs height, efficient is low, labour intensity is big, the no guarantee of safety, work under bad environment, floor area greatly, expended a large amount of human and material resources, financial resources.Lack under the situation of labour power in current society, bring great difficulty, directly reduce production efficiency and economic benefit to manufacturing enterprise.

Summary of the invention

The technical problems to be solved in the utility model is the defective that exists at existing bottle managing machine, design a kind of different beer bottles of size diameter that make, after operation processing such as fortune bottle, limit bottle, pre-wash bottle, water inspection, reason bottle, broken bottle is removed, with glass bottle manage into straight bottle marshalling, unblocked, enter down the road flow production line in order.

The utility model adopts following design plan to realize above-mentioned purpose: beer bottle water inspection formula guide rail bottle managing machine, it comprises forward belt conveyor and reverse belt conveyor, and the running roller and the electric reducer that drive belt conveyor, it is characterized in that establishing bottle all anti-skidding belt conveyor of bottle of limiting the quantity of at the beer bottle inlet port, limiting the quantity of all at bottle, the anti-skidding belt conveyor end of bottle connects waterpower defeated bottle cyclic water tank and spraying cycle water pipe, the defeated bottle of described waterpower cyclic water tank bottom is established broken bottle sediment and is removed the scraper lifting machine belt conveyor, connect collection bottle bucket in the abyssal zone of the defeated bottle of described waterpower cyclic water tank, guide rail is transmitted in the terminal bottle location of being made up of detent on the Direct/Reverse belt conveyor and alignment orienting lug that connects of described collection bottle bucket, and the exit end that transmits guide rail in the bottle location connects descending pouring belt conveyor.

Described bottle is limited the quantity of all, and the anti-skidding belt conveyor of bottle comprises by mutual series-parallel wide chain belt of carrier bar and the rubber block that is fixed on every block of carrier bar, and the adjustable for height bottle of all bottle roll assembly of limiting the quantity of that is located at wide chain belt top, vertical dimension according to glass bottle diameter dancer rools wheel assembly and chain, pass through singly to limit glass bottle, prevent that the glass bottle that piles up in groups from entering the defeated bottle of waterpower cyclic water tank.

The defeated bottle of the described waterpower cyclic water tank front end water surface is established the hydraulic pressure shooting valve, in the middle of the defeated bottle of waterpower cyclic water tank, establish the water level separator of battery plates the defeated bottle of waterpower cyclic water tank is divided into high water level abyssal zone and low water shoal water zone, the roomy port of collection bottle bucket is immersed in the high water level abyssal zone and assembles floating bottle, divide the cullet bottle and the sediment that detect, promote belt conveyor by the broken bottle sediment scraper plate that is located at the abyssal zone and remove.

Described bottle location is transmitted guide rail and is formed forward and reverse parallel mobile uphill/downhill guide rail by the major-minor messenger chain groove that is located at the forward transmission with the messenger chain groove that oppositely transmits, the alignment orienting lug that is provided with at interval in the forward main gear chain groove outside and the diff-H of forward transmission major-minor messenger chain groove change transmit guide rail upper glass bottle towards, bottleneck down pour out a bottle interior ponding, the bottleneck court up direction of advancing enters forward descending belt conveyor and pours out ponding in the glass bottle.

The utility model on anti-skidding bottle is limited the quantity of the forward load-transfer device, establish adjustable height oppositely the bottle roll assembly of bottle of limiting the quantity of all form that bottle is limited the quantity of and uniformization is advanced bottle, it is unordered to have solved glass bottle, the hard nut to crack that transmits, avoid the glass bottle impact failure, utilize the high low water flow direction and hydraulic pressure to reach the defeated bottle of waterpower at the jet power of the water surface, clear up broken bottle and sink to the bottom the separation foreign material, simultaneously also bottle is carried out appearance cleaning one time, collection bottle bucket Parallel to the flow direction is collected floating bottle and forward and reverse parallel mobile upward slope inclined-plane, make glass bottle in up process by the groove of forward and reverse messenger chain and guide plate conversion bottleneck towards and locate, as also have decimal glass bottle no-fix continue constantly be directed to the plate alignment in moving ahead, and the groove of falling the different forward and reverse conveyer chain of height relocates, and enters next conveyor line.

Description of drawings

Fig. 1 is the utility model combination assumption diagram.

Fig. 2 is the birds-eye view of Fig. 1.

Fig. 3 is the C-C section-drawing of Fig. 1.

Fig. 4 a1 is bottle all bottle roll assembly lateral plans of limiting the quantity of, and Fig. 4 a2 is that single roller, Fig. 4 a3 are two rollers, and Fig. 4 a4 is a multiple roll, and Fig. 4 b is for regulating the running roller front view, and Fig. 4 c is an anti-slipping chain plate structure scheme drawing.

Fig. 5 a is the defeated bottle of a waterpower cyclic water tank front view, and Fig. 5 b is the birds-eye view of Fig. 5 a.

Fig. 6 a is that a guide rail front view is transmitted in bottle location, and Fig. 6 b is the birds-eye view of Fig. 6 a, Fig. 6 c be the G of Fig. 6 a to view, Fig. 6 d be the K of Fig. 6 a to view, Fig. 6 e is a V-arrangement flat-bottom slot enlarged drawing, Fig. 6 f is an alignment guide plate enlarged drawing.

The specific embodiment

Below in conjunction with accompanying drawing structure of the present invention is further described.

Referring to shown in Figure 1, keystone configuration of the present invention comprises that the glass bottle of carrying the gunnysack bag promotes belt conveyor 1, bottle is limited the quantity of, and all bottle anti-skidding belt conveyor 2, the defeated bottle of waterpower cyclic water tank 3, broken bottle sediment are removed scraper plate lifting belt conveyor 4, guide rail 5, spraying cycle water pipe 6 and descending pouring load-transfer device 7 are transmitted in the bottle location.

It is upward slope formula belt conveyor that gunnysack bag glass bottle promotes belt conveyor 1, comprises glass bottle 11 and broken bottle 111 in the gunnysack bag glass bottle.Broken bottle 111 is by the buoyancy go-on-go, sinks to broken bottle sediment at the bottom of the cyclic water tank and removes scraper plate 41 and promote belt conveyor 4 and remove.

Referring to Fig. 2 and shown in Figure 4, bottle limits the quantity of all that the anti-skidding belt conveyor 2 of bottle comprises chain belt 20, carrier bar 21, sprocket wheel 22, is located at the roll assembly 23 of chain belt 20 tops.Shown in Fig. 4 c, carrier bar 21 surperficial cementation anti-slip rubbers 25 are established some anti-slip rubber posts 24 protruding upward on anti-slip rubber 25.Bottle shown in Fig. 4 b all bottle roll assemblies 23 of limiting the quantity of, every group of roll assembly comprise that a limit bottle main wheel 232, limit bottle are by wheel 233 with drive the limit bottle that the limit bottle taken turns and is with 231.Bottle is limited the quantity of all, and the bottle roll assembly can be single running roller (as Fig. 4 a2), two running roller (as Fig. 4 a3) or multi-roll (as Fig. 4 a4), Fig. 4 a1 represents three roll assemblies, be located at chain belt 20 tops the bottle limit the quantity of roll assembly 23 can be according to distance between glass bottle diameter dancer rools wheel assembly and the anti-skidding chain belt, limit bottle main wheel 232 is driven by motor 240 and retarder 241, with opposite rotation of rotation direction of chain belt 20, with limit glass bottle singly individual layer pass through in batches.

Referring to shown in Figure 5, the defeated bottle of waterpower cyclic water tank 3 is divided into high water level abyssal zone 31 and low water shoal water zone 35 by water level separator of

battery plates

33,31 front end bottom surfaces are established broken bottle sediment and are removed and promote belt conveyor 4 in the abyssal zone, bottle limit the quantity of all connect oblique high water level abyssal zone between the anti-skidding belt conveyor 2 of bottle and the defeated bottle of waterpower cyclic water tank 3 cross bridge plate 8.Water rushes down as gushing toward low water 35 as the waterfall from high water level 31, reach the water source and flow to optimum efficiency, collection bottle bucket 30 is a square-shaped hopper wide at the top and narrow at the bottom, the front end of collection bottle bucket 30 immerses the high water level abyssal zone 31 interior glass bottles of collecting of waterpower cyclic water tank, a row or multi-row spray water control valve mouth 36 is established in cyclic water tank front end top, go out water regulating valve 38 and regulate the waterpower size, form the soft power of surfing type, impel the waterpower Selected Inspection, separate, prerinse, optimum efficiencies such as defeated bottle, the front end of collection bottle bucket 30 is immersed in the abyssal zone and matches with the high water level liquid level, impetus by the soft power of surfing type is assembled floating glass bottle 11, transmit guide rail 5 by bottle location on the soft power of surfing type and the high-level or low-level water mobilization force band again, the broken bottle 111 that sinks to the bottom promotes belt conveyor 4 by broken bottle sediment scraper plate and removes, and broken bottle sediment scraper plate promotes belt conveyor 4 and driven by motor 440 and retarder 441.

Referring to Fig. 2 and shown in Figure 6, the uphill/downhill guide rail that major and minor messenger chain 601,602 that guide rail 5 transmits by forward and reverse drive chain 603 are formed forward and reverse parallel transmission is transmitted in bottle location.Shown in Fig. 6 a, the forward messenger chain comprises main gear chain 601 and is located at the auxiliary driving chain 602 of main gear chain both sides that reverse drive chain 603 is located at the outside of forward auxiliary driving chain 602.The forward power wheel clockwise rotates, and the reverse drive wheel rotates counterclockwise, and

forward messenger chain

601 and 602 clockwise rotates drive by forward power wheel 604 and 605 respectively, and reverse drive chain 603 drives by rotating counterclockwise wheel 607.Admittedly sticking Rubber Parts 611 on the drive link 610, shown in Fig. 6 e, sticking admittedly Rubber Parts is the flat detent 612 of band V-arrangement on the forward drive link, admittedly the sticking flat detent 612 of Rubber Parts band V-arrangement on the reverse drive carrier bar, the flat detent of V-arrangement has automatic clamping and positioning action to the bottle that enters groove.In forward main gear chain 601 both sides some alignment guide plates 606 are set at interval, the spacing between the alignment guide plate 606 is greater than a bottle length.Shown in Fig. 6 f, one side secured in parallel of alignment guide plate 606 is in the forward and reverse main gear chain outside, the convex one-tenth wedge angle of the angle of cut or the arc surface on both sides in addition, and the alignment guide plate does not move with forward main gear chain 601.

Referring to Fig. 6 a, shown in 6c and Fig. 6 d, the forward auxiliary driving sprocket wheel 605 that the diameter of forward sprocket for main drive 604 is established greater than both sides, the diameter of reverse drive sprocket wheel 607 is greater than forward sprocket for main drive 604, make forward main gear chain 601, it is poor to form shoulder height between forward auxiliary driving chain 602 and the reverse messenger chain 603, locate the reverse drive guide rail that carrier bars are formed by cementation Rubber Parts band V-arrangement flat bottomed recess on reverse drive chain 603 and the carrier bar 612, cementation Rubber Parts band V-arrangement flat bottomed recess 612 location carrier bars and

messenger chain

601 or 602 are formed forward transmission master on the forward drive link, the secondary guide rail that transmits, oppositely transmitting guide rail and forward transmits main, secondary guide rail forms one group of forward and reverse bottle location and transmits guide rail, described reverse main driving wheel 607 also can use with reverse follower transposing, or do positive hour hands running, the effect that glass bottle is twisted into straight bottle is also arranged.Driving suitable, reverse messenger chain by electrical motor 640 that is located at forward and reverse composite guideway belt conveyor one side and retarder 641 rotates.

Referring to Fig. 2 and shown in Figure 5, spray circulating water pipe 6 comprises hydraulic jetting mouth 36, the hydraulic ejector water pipe 37 that is located at the defeated bottle of waterpower cyclic water tank top, be located at the control cock 38 and the water-circulating pump 32 of hydraulic ejector 37 water inlets, and the prewashing shower 61 that is located at bottle location transmission guide rail 5 tops.Establish water level separator of battery plates 33 in the shoal water zone of the defeated bottle of waterpower cyclic water tank 3 and two pass goes out water filter 34; circulating water goes out water filter 34 by two pass and is water-circulating pump 32 water inlets; all water outlets place all have water-circulating pump 32 water supply to follow multiple use, establish spillway 309 and water supplement port 62,310 on the water tank for protection water-circulating height head of water is stabilized in.

Referring to shown in Figure 2, descending formula pouring load-transfer device 7 comprises forward conveyer chain 701 and forward power wheel 702, and the electrical motor 740 and the retarder 741 that drive power wheel 702, the flat detent of cementation Rubber Parts band V-arrangement on the drive link of forward conveyer chain 701, the front end of forward messenger chain 701 connects the bottle location and transmits guide rail 5, transmit the glass bottle that guide rail transmits up from the bottle location, there is bottleneck or down two kinds of bottleneck up, as bottleneck down just at the bottle alignment guide rail 5 gradients automatic pouring that goes up a slope,, and collect water tank from water recovery apparatus 71 and recycle by the automatic pouring of forward descending defeated bottle belt conveyor 7 gradient descendings as bottleneck bottle up.

Fail bottle by the soft power of waterpower surfing type, increase again, the flow action of low level, the glass bottle in floating 11 is transferred to collection bottle bucket 30 in an orderly manner transfers to the bottle location and transmit guide rail 5 bottles and collect mouthful.High water level face 31 is collected inflow point with the bottle that guide rail 5 is transmitted in the bottle location, rational water level configuration must be arranged, bottle is entered in bottle flat detent of V-arrangement of location transmission guide rail smoothly deliver to down the road conveyor line, in transport process, open spray thrower 61 in case of necessity and once more glass bottle is cleaned with road conveyor line under the input.

Oppositely transmit guide rail and exceed forward main gear guide rail, the transmission of the major and minor transmission guide rail formation of forward stage formula difference of height, by stopping of positive and negative trend and guide plate solved effectively horizontal, tiltedly, the glass bottle of multilayer mountains in a range rows of mountains, reach the bottle reason entered in the flat detent of V-arrangement directly, automatically and fail, divide, manage straight bottle and positioning action.As the straight glass bottle 11 of not reason that also has decimal when carrying, one contact is located at the alignment guide plate 606 on the bottle location transmission guide rail 5, when bottle is managed bottle alignment guide plate 606 arc surfaces because of touching, the characteristic of pressing glass bottle is just separated fast, reason is straight, automatically enter in the flat detent of V-arrangement of forward main gear chain 601 and forward auxiliary driving chain 602, carry out managing the second time straight or be separated into straight bottle and import road conveyor line down.

Claims

1. beer bottle water is examined formula guide rail bottle managing machine, it comprises forward belt conveyor and reverse belt conveyor, and the running roller and the electric reducer that drive belt conveyor, it is characterized in that establishing bottle all anti-skidding belt conveyor of bottle of limiting the quantity of at the beer bottle inlet port, limiting the quantity of all at bottle, the anti-skidding belt conveyor end of bottle connects waterpower defeated bottle cyclic water tank and spraying cycle water pipe, the defeated bottle of described waterpower cyclic water tank bottom is established broken bottle sediment removing scraper plate and is promoted belt conveyor, connect collection bottle bucket in the abyssal zone of the defeated bottle of described waterpower cyclic water tank, guide rail is transmitted in the terminal bottle location of being made up of detent on the Direct/Reverse belt conveyor and alignment orienting lug that connects of described collection bottle bucket, and the exit end that transmits guide rail in the bottle location connects descending pouring belt conveyor.

2. beer bottle water inspection formula guide rail bottle managing machine according to claim 1, it is characterized in that the described bottle of equal anti-skidding belt conveyor of bottle (2) of limiting the quantity of comprises by mutual series-parallel wide chain belt of carrier bar and the rubber block that is fixed on every block of carrier bar, and be located at adjustable for height bottle of all bottle roll assembly (23) of limiting the quantity of above the wide chain belt.

3. beer bottle water inspection formula guide rail bottle managing machine according to claim 2 is characterized in that the surperficial cementation anti-slip rubber of described carrier bar (21) (25), establishes some anti-slip rubber posts (24) protruding upward on anti-slip rubber (25).

4. beer bottle water inspection formula guide rail bottle managing machine according to claim 2 is characterized in that described roll assembly (23) comprises limit bottle main wheel (232), the limit bottle is by wheel (233) and drives the limit bottle band (231) that the limit bottle is taken turns.

5. beer bottle water inspection formula guide rail bottle managing machine according to claim 1, it is characterized in that the defeated bottle of described waterpower cyclic water tank is divided into high water level abyssal zone (31) and low water shoal water zone (35) by water level separator of battery plates (33), (31) front end bottom surface is established broken bottle sediment and is removed scraper plate lifting belt conveyor (4) in the abyssal zone.

6. beer bottle water inspection formula guide rail bottle managing machine according to claim 1 is characterized in that described collection bottle bucket (30) is square collection bottle funnel wide at the top and narrow at the bottom, and the front end of collection bottle bucket (30) immerses in the high water level abyssal zone (31) of waterpower cyclic water tank.

7. beer bottle water according to claim 1 inspection formula guide rail bottle managing machine is characterized in that described bottle location transmits the uphill/downhill guide rail that major and minor messenger chain (601,602) that guide rail (5) transmits by forward and reverse drive chain (603) are formed forward and reverse parallel transmission.

8. beer bottle water inspection formula guide rail bottle managing machine according to claim 7 is characterized in that sticking admittedly Rubber Parts is the band flat detent of V-arrangement (612) on the drive link (610) on described forward messenger chain and the reverse drive chain.

9. beer bottle water inspection formula guide rail bottle managing machine according to claim 1 is characterized in that described alignment guide plate (606) is located at the outside of forward main gear chain groove (612).