CN101979288B

CN101979288B - Water detection type guide rail bottle straightening machine for beer bottles

Info

Publication number: CN101979288B
Application number: CN 201010277615
Authority: CN
Inventors: 周飞
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-09-07
Filing date: 2010-09-07
Publication date: 2013-03-20
Anticipated expiration: 2030-09-07
Also published as: CN101979288A

Abstract

The invention discloses a water detection type guide rail bottle straightening machine for beer bottles, which comprises a positive direction conveying belt, a negative direction conveying belt, and rollers and an electric speed reducer for driving the conveying belts, wherein a beer bottle inlet is provided with a bottle limited-quantity bottle-equalizing antiskid conveying belt; the tail end of the bottle limited-quantity bottle-equalizing antiskid conveying belt is connected with a hydraulic bottle conveying circulating water tank and a jetting circulating water pipe; the bottom of the hydraulic bottle conveying circulating water tank is provided with a broken bottle sediment removal scraper elevator conveying belt; a deep water area of the hydraulic bottle conveying circulating water tank is connected with a bottle collecting bucket; the tail end of the bottle collecting bucket is connected with a bottle positioning conveying guide rail consisting of positioning grooves and straightening guide blocks on the positive and negative direction conveying belts; and an outlet end of the bottle positioning conveying guide rail is connected with a downhill water-pouring conveying belt. By using the water detection type guide rail bottle straightening machine, the bottles are uniformly fed with limited quantity to avoid stacking impact failures of glass bottles, the high-low position water flowage cleans broken bottles and separates sundries, the bottle collecting bucket collects floating bottles, and an uphill inclined plane moving in parallel in positive and negative directions ensures that the glass bottles are positioned by changing the direction of bottle mouths by grooves and guide plates of a positive-negative direction driving chain in the upward moving process so as to enter the next production line.

Description

Water detection type beer bottle sorting machine using guide rail

Technical field

The present invention relates to the beer bottle sorting conveyor line, particularly about the go-on-go on the beer bottle sorting conveyor line, reason bottle equipment.

Background technology

The bale packing of the at present most of employing of the production plants such as Domestic Beer, beverage, drinks glass bottle.If adopting mechanization to carry glass bottle namely is to use carrier bar, belt, chain and motor etc. form belt conveyor, carrier bar, chain, the configuration such as belt guardrail, all form when carrying beer glass bottle or the broken bottle of glass at the bottom of the rail conduction right angle, the geometric configuration of various sizes all can occur, lead because of active conveying bottle rail at the bottom of the right angle again, so the bottom becomes conveyer chain for rectangular surfaces, band is rotating separately, but rail is led and the guardrail width dimensions is fixed, the glass bottle at random so can not general delivery diameter vary in size, the broken glass bottle, the neck of the different bottles of the broken bottle of glass and diameter intersect at that rail is led or passage in when moving, cause the card bottle, the plug bottle, pile up the defectives such as retardance behind the stifled bottle, normal active conveying bottle, more can't be with the Selected Inspection of the broken bottle of glass, separate, and glass bottle realizes that in Transfer pipe glass bottle reason direct sum row bottle is neat, unblocked, enter flow production line orderlyly.For solving this technical barrier, multiple solution is proposed, all still can't resolve above-mentioned technical barrier such as CN100484863C and CN101628660A, so still adopt now manually and to take out one by one glass bottle in the gunnysack bag and put into again and mould case, then be carried on the defeated punch-out equipment moulding case, need Cargo unloader, bottle is discharged in the case on the machine conveyor from moulding, enter again flow production line.Above-mentioned complexity and original artificial treatment mode, productive costs is high, efficient is low, labour intensity is large, safety without guarantee, work under bad environment, floor area greatly, expended a large amount of human and material resources, financial resources.Lack at society under the situation of labour power, bring great difficulty to manufacturing enterprise, directly reduce production efficiency and economic benefit.

Summary of the invention

The technical problem to be solved in the present invention is the defective that exists for existing bottle managing machine, design a kind of different beer bottles of size diameter that make, after the operation processing such as fortune bottle, limit bottle, pre-wash bottle, water inspection, reason bottle, broken bottle is removed, with glass bottle manage into straight bottle marshalling, unblocked, enter lower road flow production line in order.

The present invention adopts following design plan to realize above-mentioned purpose: water detection type beer bottle sorting machine using guide rail, it comprises forward belt conveyor and reverse belt conveyor, and the running roller and the electric reducer that drive belt conveyor, it is characterized in that establishing bottle all anti-skidding belt conveyor of bottle of limiting the quantity of at the beer bottle inlet port, limiting the quantity of all at bottle, the anti-skidding belt conveyor end of bottle connects waterpower active conveying bottle cyclic water tank and spraying cycle water pipe, described waterpower active conveying bottle cyclic water tank bottom is established broken bottle sediment and is removed the scraper lifting machine belt conveyor, connect collection bottle bucket in the abyssal zone of described waterpower active conveying bottle cyclic water tank, guide rail is transmitted in the terminal bottle location that is comprised of the detent on the Direct/Reverse belt conveyor and alignment orienting lug that connects of described collection bottle bucket, and the exit end that transmits guide rail in the bottle location connects descending pouring belt conveyor.

Described bottle is limited the quantity of all, and the anti-skidding belt conveyor of bottle comprises by the mutual series-parallel wide chain band of carrier bar and the rubber block that is fixed on every block of carrier bar, and the adjustable for height bottle of all bottle roll assembly of limiting the quantity of that is located at wide chain band top, vertical dimension according to glass bottle diameter dancer rools wheel assembly and chain, pass through singly to limit glass bottle, prevent that stacking in groups glass bottle from entering waterpower active conveying bottle cyclic water tank.

The described waterpower active conveying bottle cyclic water tank front end water surface is established the hydraulic pressure shooting valve, in the middle of waterpower active conveying bottle cyclic water tank, establish the water level separator of battery plates waterpower active conveying bottle cyclic water tank is divided into high water level abyssal zone and low water shoal water zone, the roomy port of collection bottle bucket is immersed in the high water level abyssal zone and assembles floating bottle, divide the cullet bottle and the sediment that detect, promote belt conveyor by the broken bottle sediment scraper plate that is located at the abyssal zone and remove.

Guide rail is made of forward and reverse parallel the major-minor messenger chain groove that is located at the forward transmission and the messenger chain groove that oppositely transmits uphill/downhill guide rail is transmitted in described bottle location, the alignment orienting lug that arranges at interval, the forward main drive chain groove outside and the diff-H of forward transmission major-minor messenger chain groove change transmit guide rail upper glass bottle towards, bottleneck down pour out a bottle internal water accumulation, the bottleneck court up direction of advancing enters forward descending belt conveyor and pours out the glass bottle internal water accumulation.

The present invention establishes the highly adjustable reverse bottle roll assembly of bottle of limiting the quantity of all and forms that bottle is limited the quantity of and uniformization is advanced bottle at the anti-skidding bottle forward load-transfer device of limiting the quantity of, it is unordered to have solved glass bottle, the hard nut to crack that transmits, avoid the glass bottle impact failure, utilize the high-low water level flow direction and hydraulic pressure to reach the waterpower active conveying bottle at the jet power of the water surface, clear up broken bottle and sink to the bottom separating sundries, simultaneously also bottle is carried out appearance cleaning one time, collection bottle bucket Parallel to the flow direction is collected the upward slope inclined-plane of floating bottle and forward and reverse parallel, make glass bottle in up process by the groove of forward and reverse messenger chain and guide plate conversion bottleneck towards and locate, as also have decimal glass bottle no-fix continue constantly be directed to the plate alignment in moving ahead, and the groove of falling the different forward and reverse conveyer chain of height relocates, and enters next conveyor line.

Description of drawings

Fig. 1 is combination assumption diagram of the present invention.

Fig. 2 is the birds-eye view of Fig. 1.

Fig. 3 is the C-C section-drawing of Fig. 1.

Fig. 4 a1 is bottle all bottle roll assembly lateral plans of limiting the quantity of, and Fig. 4 a2 is that single roller, Fig. 4 a3 are two rollers, and Fig. 4 a4 is multiple roll, and Fig. 4 b is for regulating the running roller front view, and Fig. 4 c is anti-slipping chain plate structure scheme drawing.

Fig. 5 a is waterpower active conveying bottle cyclic water tank front view, and Fig. 5 b is the birds-eye view of Fig. 5 a.

Fig. 6 a is that a guide rail front view is transmitted in bottle location, and Fig. 6 b is the birds-eye view of Fig. 6 a, Fig. 6 c be the G of Fig. 6 a to view, Fig. 6 d be the K of Fig. 6 a to view, Fig. 6 e is V-arrangement flat-bottom slot enlarged drawing.

The specific embodiment

Below in conjunction with accompanying drawing structure of the present invention is further described.

Referring to shown in Figure 1, keystone configuration of the present invention comprises that the glass bottle of conveying gunnysack bag promotes belt conveyor 1, bottle is limited the quantity of, and all the anti-skidding belt conveyor 2 of bottle, waterpower active conveying bottle cyclic water tank 3, broken bottle of sediment are removed scraper plate and promoted belt conveyor 4, the transmission of bottle location guide rail 5, spraying cycle water pipe 6 and descending pouring load-transfer device 7.

It is upward slope formula belt conveyor that gunnysack bag glass bottle promotes belt conveyor 1, comprises glass bottle 11 and broken bottle 111 in the gunnysack bag glass bottle.Broken bottle 111 is by the buoyancy go-on-go, sinks to broken bottle sediment at the bottom of the cyclic water tank and removes scraper plate 41 and promote belt conveyor 4 and remove.

Referring to Fig. 2 and shown in Figure 4, bottle limits the quantity of all that the anti-skidding belt conveyor 2 of bottle comprises chain band 20, carrier bar 21, sprocket wheel 22, is located at the roll assembly 23 of chain band 20 tops.Shown in Fig. 4 c, carrier bar 21 surperficial cementation anti-slip rubbers 25 are established some anti-slip rubber posts 24 protruding upward at anti-slip rubber 25.Bottle shown in Fig. 4 b all bottle roll assemblies 23 of limiting the quantity of, every group of roll assembly comprise a limit bottle main wheel 232, limit bottle by wheel 233 and drive the limit bottle that the limit bottle taken turns is with 231.Bottle is limited the quantity of all, and the bottle roll assembly can be single running roller (such as Fig. 4 a2), two running roller (such as Fig. 4 a3) or multi-roll (such as Fig. 4 a4), Fig. 4 a1 represents three roll assemblies, be located at chain band 20 tops the bottle limit the quantity of roll assembly 23 can be according to distance between glass bottle diameter dancer rools wheel assembly and the Antiskid chain, limit bottle main wheel 232 is driven by motor 240 and retarder 241, with opposite rotation of rotation direction of chain band 20, with limit glass bottle singly individual layer pass through in batches.

Referring to shown in Figure 5, waterpower active conveying bottle cyclic water tank 3 is divided into high water level abyssal zone 31 and low water shoal water zone 35 by water level separator of battery plates 33,31 front end bottom surfaces are established broken bottle sediment and are removed lifting belt conveyor 4 in the abyssal zone, and limiting the quantity of at bottle connects the bridge crossing plate 8 of oblique high water level abyssal zone between the equal anti-skidding belt conveyor 2 of bottle and the waterpower active conveying bottle cyclic water tank 3.Water rushes down as gushing toward low water 35 as the waterfall from high water level 31, reach the water source and flow to optimum efficiency, collection bottle bucket 30 is square-shaped hopper wide at the top and narrow at the bottom, the front end of collection bottle bucket 30 immerses the high water level abyssal zone 31 interior collection glass bottles of Hydraulic Circulation water tank, a row or multi-row spray water control valve mouth 36 is established in cyclic water tank front end top, go out water regulating valve 38 and regulate the waterpower size, form the soft power of surfing type, impel the waterpower Selected Inspection, separate, prerinse, the optimum efficiencies such as active conveying bottle, the front end of collection bottle bucket 30 is immersed in the abyssal zone and matches with the high water level liquid level, impetus by the soft power of surfing type is assembled floating glass bottle 11, transmit guide rail 5 by bottle location on the soft power of surfing type and the high-level or low-level water mobilization force band again, the broken bottle 111 that sinks to the bottom promotes belt conveyor 4 by broken bottle sediment scraper plate and removes, and broken bottle sediment scraper plate promotes belt conveyor 4 and driven by motor 440 and retarder 441.

Referring to Fig. 2 and shown in Figure 6, bottle location transmit major and minor messenger chain 601 that guide rail 5 transmits by forward, 602 and reverse drive chain 603 form the uphill/downhill guide rail of forward and reverse parallel drive.Shown in Fig. 6 a, the forward messenger chain comprises main drive chain 601 and is located at the auxiliary driving chain 602 of main drive chain both sides that reverse drive chain 603 is located at the outside of forward auxiliary driving chain 602.The forward power wheel clockwise rotates, and the reverse drive wheel rotates counterclockwise, and

forward messenger chain

601 and 602 clockwise rotates drive by

forward power wheel

604 and 605 respectively, and reverse drive chain 603 drives by rotating counterclockwise wheel 607.Adhere Rubber Parts 611 on the drive link 610, shown in Fig. 6 e, adhere Rubber Parts on the forward drive link and be the flat detent 612 of band V-arrangement, adhere the flat detent 612 of Rubber Parts band V-arrangement on the reverse drive carrier bar, the flat detent of V-arrangement has automatic clamping and positioning action to the bottle that enters groove.At interval, forward main drive chain 601 both sides some alignment guide plates 606 are set, the spacing between the alignment guide plate 606 is greater than a bottle length.Shown in Fig. 6 f, parallel forward and reverse main drive chain outside of being fixed in, one side of alignment guide plate 606, the convex one-tenth wedge angle of the angle of cut or the arc surface on other both sides, the alignment guide plate does not move with forward main drive chain 601.

Referring to Fig. 6 a, shown in 6c and Fig. 6 d, the forward auxiliary driving sprocket wheel 605 that the diameter of forward sprocket for main drive 604 is established greater than both sides, the diameter of reverse drive sprocket wheel 607 is greater than forward sprocket for main drive 604, make forward main drive chain 601, it is poor to form shoulder height between forward auxiliary driving chain 602 and the reverse messenger chain 603, locate the reverse drive guide rail that carrier bar 612 forms by cementation Rubber Parts band V-arrangement flat-bottom slot on reverse drive chain 603 and the carrier bar, cementation Rubber Parts band V-arrangement flat-bottom slot

location carrier bar

601 or 602 on the forward drive link, 612 form forward transmission master, the secondary guide rail that transmits, oppositely transmitting guide rail and forward transmits main, secondary guide rail forms one group of forward and reverse bottle location and transmits guide rail, described reverse main driving wheel 607 also can use with reverse follower transposing, or do positive hour hands running, the effect that glass bottle is twisted into straight bottle is also arranged.Driving suitable, reverse messenger chain by the electrical motor 640 that is located at forward and reverse composite guideway belt conveyor one side and retarder 641 rotates.

Referring to Fig. 2 and shown in Figure 5, Sprayer Circulation water pipe 6 comprises hydraulic jetting mouth 36, the hydraulic ejector water pipe 37 that is located at waterpower active conveying bottle cyclic water tank top, be located at control cock 38 and the water-circulating pump 32 of hydraulic ejector 37 water inlets, and the prewashing shower 61 that is located at bottle location transmission guide rail 5 tops.Establish water level separator of battery plates 33 in the shoal water zone of waterpower active conveying bottle cyclic water tank 3 and two pass goes out water filter 34; circulating water goes out water filter 34 by two pass and is water-circulating pump 32 water inlets; all water outlets place all have water-circulating pump 32 water supply to follow multiple use, for poor being stabilized in of protection water circulation high-low water level established spillway 309 and water supplement port 62,310 on the water tank.

Referring to shown in Figure 2, descending formula pouring load-transfer device 7 comprises forward conveyer chain 701 and forward power wheel 702, and the electrical motor 740 and the retarder 741 that drive power wheel 702, the flat detent of cementation Rubber Parts band V-arrangement on the drive link of forward conveyer chain 701, the front end of forward messenger chain 701 connects the bottle location and transmits guide rail 5, transmit the glass bottle that guide rail transmits up from the bottle location, bottleneck is arranged or down two kinds of bottleneck up, as bottleneck down just at the bottle alignment guide rail 5 gradients automatic pouring that goes up a slope,, and collect water tank from water recovery apparatus 71 and recycle by the automatic pouring of forward descending active conveying bottle belt conveyor 7 gradient descendings such as bottleneck bottle up.

Soft power by the waterpower surfing type carries out active conveying bottle, increases, the flow action of low level again, the glass bottle 11 in floating is transferred to collection bottle bucket 30 in an orderly manner transfers to the bottle location and transmit guide rail 5 bottles and collect mouthful.High water level face 31 is collected inflow point with the bottle that guide rail 5 is transmitted in the bottle location, rational water level configuration must be arranged, just make bottle enter smoothly bottle location and transmit in the flat detent of V-arrangement of guide rail and deliver to lower road conveyor line, in transport process, open in case of necessity spray thrower 61 again glass bottle is cleaned to input under the road conveyor line.

Oppositely transmit guide rail and exceed forward main gear guide rail, the transmission of the major and minor transmission guide rail formation of forward stepping type difference of height, by stopping of positive and negative trend and guide plate effectively solved horizontal, tiltedly, the glass bottle of multilayer mountains in a range rows of mountains, reach the bottle reason entered in the flat detent of V-arrangement directly, automatically and fail, divide, manage directly bottle and positioning action.Such as the straight glass bottle 11 of not reason that also has decimal when carrying, one contact is located at the alignment guide plate 606 on the bottle location transmission guide rail 5, when bottle is managed bottle alignment guide plate 606 arc surface because of touching, the characteristic of pressing glass bottle is just separated fast, reason is straight, automatically enter in the flat detent of V-arrangement of forward main drive chain 601 and forward auxiliary driving chain 602, carry out managing the second time straight or be separated into straight bottle and input lower road conveyor line.

Claims

1. water detection type beer bottle sorting machine using guide rail, it comprises forward belt conveyor and reverse belt conveyor, and the running roller and the electric reducer that drive belt conveyor, it is characterized in that establishing bottle all anti-skidding belt conveyor of bottle of limiting the quantity of at the beer bottle inlet port, limiting the quantity of all at bottle, the anti-skidding belt conveyor end of bottle connects waterpower active conveying bottle cyclic water tank and spraying cycle water pipe, described waterpower active conveying bottle cyclic water tank bottom is established broken bottle sediment and is removed scraper plate lifting belt conveyor, connect collection bottle bucket in the abyssal zone of described waterpower active conveying bottle cyclic water tank, guide rail is transmitted in the terminal bottle location that is comprised of the detent on the Direct/Reverse messenger chain and alignment guide plate that connects of described collection bottle bucket, and the exit end that transmits guide rail in the bottle location connects descending pouring belt conveyor.

2. water detection type beer bottle sorting machine using guide rail according to claim 1, it is characterized in that the described bottle of equal anti-skidding belt conveyor of bottle (2) of limiting the quantity of comprises by the mutual series-parallel wide chain band of carrier bar and the rubber block that is fixed on every block of carrier bar, and be located at adjustable for height bottle of all bottle roll assembly (23) of limiting the quantity of above the wide chain band.

3. water detection type beer bottle sorting machine using guide rail according to claim 2 is characterized in that the surperficial cementation anti-slip rubber of described carrier bar (21) (25), establishes some anti-slip rubber posts (24) protruding upward at anti-slip rubber (25).

4. water detection type beer bottle sorting machine using guide rail according to claim 2 is characterized in that described roll assembly (23) comprises limit bottle main wheel (232), the limit bottle is by wheel (233) and drives the limit bottle band (231) that the limit bottle is taken turns.

5. water detection type beer bottle sorting machine using guide rail according to claim 1, it is characterized in that described waterpower active conveying bottle cyclic water tank is divided into high water level abyssal zone (31) and low water shoal water zone (35) by water level separator of battery plates (33), (31) front end bottom surface is established broken bottle sediment and is removed scraper plate lifting belt conveyor (4) in the abyssal zone.

6. water detection type beer bottle sorting machine using guide rail according to claim 1, it is characterized in that described collection bottle bucket (30) is square collection bottle funnel wide at the top and narrow at the bottom, the front end of collection bottle bucket (30) immerses in the high water level abyssal zone (31) of waterpower active conveying bottle cyclic water tank.

7. water detection type beer bottle sorting machine using guide rail according to claim 1 is characterized in that described bottle location transmits the uphill/downhill guide rail that major and minor messenger chain (601,602) that guide rail (5) transmits by forward and reverse drive chain (603) form forward and reverse parallel drive.

8. water detection type beer bottle sorting machine using guide rail according to claim 7 is characterized in that adhering on the drive link (610) on described forward messenger chain and the reverse drive chain Rubber Parts and is the band flat detent of V-arrangement (612).

9. water detection type beer bottle sorting machine using guide rail according to claim 1 is characterized in that described alignment guide plate (606) is located at the outside of forward main drive chain groove (612).

10. water detection type beer bottle sorting machine using guide rail according to claim 1, it is characterized in that described spraying cycle water pipe (6) comprises hydraulic jetting valve nozzle (36), the hydraulic ejector water pipe (37) that is located at the waterpower active conveying bottle cyclic water tank front end water surface, be located at control cock (38) and the water-circulating pump (32) of hydraulic ejector water pipe (37) water inlet, and the prewashing shower (61) that is located at bottle location transmission guide rail (5) top.