CN201229717Y - Light electromechanical gas integrated control real training system - Google Patents
Light electromechanical gas integrated control real training system Download PDFInfo
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- CN201229717Y CN201229717Y CNU200820121407XU CN200820121407U CN201229717Y CN 201229717 Y CN201229717 Y CN 201229717Y CN U200820121407X U CNU200820121407X U CN U200820121407XU CN 200820121407 U CN200820121407 U CN 200820121407U CN 201229717 Y CN201229717 Y CN 201229717Y
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Abstract
The utility model relates to an optical-electronic-machinery integration control practical training system which includes a control unit and three actuating units; the control unit is a cylindrical structure which provides a power for the utility model, processes the signals of each detection mechanism, then transmits a command and realizes the time sequence logic control of each unit through a circuit and an air path; the actuating units comprise three systems, namely, an induction system, an actuating system and a material transferring storage system. The three systems exist in the actuating process of the whole task; the three actuating units in detail are as follows: a feeding unit which identifies a workpiece; a 3-dof manipulator unit and a material conveying unit; the control unit is respectively connected with each unit and the actuating units are connected end in end; the control unit and each actuating unit are mutually matched by surrounding the processing flow of the processed workpiece for assisting to finish the task. In the utility model, as a modularization design is adopted, the optical-electronic-machinery integration control practical training system is convenient for the students to automatically assemble and design, is not retrained by one mode, can create new thought and is intuitive as well as is easily learned and easily understood.
Description
Technical field
The utility model relates to a kind of model that on-the-spot actual operation is made in industry, the electric integrated control experience system of particularly a kind of ray machine of embodying that is used for teaching field.
Background technology
Programmable controller be a kind of be the electronic system device of the digital operation operation of core with the microprocessor, aim in industry spot and use and design.Along with the pipelining needs at commercial production scene have been torn in the develop rapidly of material flow industry, under this special overall situation, PLC seems in the application of industry spot and particular importance brings modern industry earth-shaking variation simultaneously.
" is guiding with the vocational activity " novel practice-training teaching forces each college, middle School of High Profession Technology industry science has been offered many machining class courses, but in the face of novel practice-training teaching is reformed also not thorough, still leave the present situation of the shadow of " subject type " teaching, a lot of teachers do not know what teaching start with from, students is exactly that a slice is strange for so-called " industry spot " at all, more do not know where to begin to understand and learnt, and traditional theory teaching also can't allow students walk out the fan pool, in this case, a kind of research and development of instructional device of the concrete ruuning situation that simulates whole industrial processes production line that can be rationally complete just seem particularly necessary.
The utility model content
For addressing the above problem, provide the electric integrated control experience system of a kind of ray machine on the purpose of this utility model.
To achieve these goals, the utility model adopts following technical scheme:
The electric integrated control experience system of a kind of ray machine, it comprises: a control module and three performance elements.
Described control module is a case structure, and for the utility model provides power supply, and the signal of handling each testing agency sends order then and realizes sequential logic control to each described unit by circuit and gas circuit.
Described control module links to each other with above-mentioned each unit respectively, and each performance element also joins end to end.
Described control module and each described performance element cooperatively interact around the work flow of workpiece to be machined, coordinate to finish the work.
Described control module is energy centre of the present utility model and control center, and it comprises: a power module, a CPU module, a driver module and a button module; Described power module is mainly with thinking that each module or each unit provide required power supply; Described CPU module is responsible for the processing of all induced signals, and sends fill order; Described driver module is responsible for driving the alternating current generator that drives belt transmission mechanism; Described button module provides a control platform of the present utility model for us, by the progress of work of the whole streamline of button may command.
Described performance element comprises three individual system: system is deposited in induction system, execution system, material transfer.Described three individual system are in whole task executions process.
Described induction system comprises all the sensors, and its effect is to provide induction information as input signal for CPU.
Described execution system comprises all cylinders, motor, Pneumatic paw, conveyer, and its effect is an output command of carrying out CPU.
Described material transfer is deposited system and is comprised job library, workpiece intermediate station, hopper etc., and to be workpiece waiting for or storage area when static in its effect.
Described three performance elements are embodied in: feeding unit material, a three freedom degree manipulator unit, a mass transport unit of an identification workpiece;
The feeding unit material of described identification workpiece comprises: a well formula feed mechanism, a workpiece identification mechanism, a belt transmission agency; Described well formula feed mechanism is in described belt transmission agency one side, is 90 degree mutually and installs; The workpiece inlet is a well formula job library top, described well formula job library bottom is a discharging opening, described discharging opening one side is equipped with a pusher cylinder, in order to workpiece is pushed into described discharging opening opposite side belt travelling belt, described belt travelling belt starting point begins to advance left from described discharging opening, and described belt travelling belt is driven by alternating current generator, and a workpiece identification mechanism is equipped with in its top, described workpiece identification mechanism is specially three identification sensors, in order to color, the material of identification workpiece.
Described three freedom degree manipulator unit is in the destination county of the feeding unit material of described identification workpiece, is close to the starting point of described mass transport unit again, and it comprises: a Pneumatic paw, a thin type cylinder, a rotary cylinder; Described rotary cylinder is in the bottom, is used for the promotion robot anglec of rotation, extends above it thin type cylinder is installed; Described thin type cylinder is used for adjusting height so that accurate holding workpiece is vertically installed with a great machinery arm at its top, and the described great machinery arm other end is vertically installed a gadget arm again, and described three is in the same plane; The described gadget arm other end is equipped with described Pneumatic paw, as clamping device.
The adjacent described three freedom degree manipulator opposite side in described mass transport unit, it comprises: a pusher cylinder, a stepper motor and driver, a section bar guide rail, a belt, six hoppers; Described pusher cylinder is installed on the described section bar guide rail and can slides; Described stepper motor is installed on described section bar guide rail one end, is used to drive described belt and drives described pusher cylinder and slide; The umbilical cable that described stepper motor is drawn links to each other with its output end of driver; Described stepper motor driver drives described stepper motor and drives described pusher cylinder workpiece is sorted to the appointment hopper.
This uses novel outfit one practical traning platform, and described three performance elements are distributed on the described practical traning platform by the production procedure order, and described practical traning platform has transverse concave groove, and each described performance element can be adjusted the position along groove.
Described case structure control module is installed on a side in the described practical traning platform with the drawer form.
Described practical traning platform periphery also is furnished with trough and connection terminal, and whole layout technology is more attractive in appearance.
The utility model response is fast, the precision height, such as: enter in the process of hopper at workpiece, adopted stepper motor to drive belt, the operating characteristic of stepper motor makes its location more accurate, improves the operation stability of system greatly.
The utility model adopts modular design, makes things convenient for student's assembling design voluntarily, let loose in a kind of pattern, and the thinking of pioneering and inventing, and also directly perceived, easily learn, understandable.
Description of drawings
Fig. 1 is the front view of the utility model one exemplary embodiments;
Fig. 2 is the vertical view of the utility model one exemplary embodiments;
Fig. 3 is the control module CPU control principle figure of the utility model one exemplary embodiments;
Specific embodiments
The utility model is described in further detail below in conjunction with embodiment:
Shown in Fig. 1,2,3, now in conjunction with the accompanying drawings, be that example comes its technical characterictic and working method are made detailed introduction with an exemplary embodiments of the present utility model.
But what it is emphasized that introduction here is comparatively typically a kind of in many embodiments, based on this scheme, also can correspondingly derive some different embodiments according to application scenario, transmission mode, combination and variation.
Talk about from control module now, control module is a case structure, for the utility model provides power supply, and the signal of handling each testing agency sends order then and realize sequential logic control to each described unit by circuit and gas circuit, and it comprises: a power supply is hung case, a CPU and is hung case, and drive that frequency converter is hung case and a button is hung case;
Described power supply is hung case mainly in order to required power supply to be provided: alternating current 220V, direct current+24V;
Described CPU hangs case and adopts the FX1N-40MT-D of Mitsubishi;
Described driving frequency converter adopts Omron 3G3JV-AB004;
Described button is hung case and is adopted the common tack pilot lamp usefulness of giving instruction, and pushbutton switch is done control usefulness, generally three commonly used: reset, begin, stop.Also be furnished with emergency stop switch, switch simultaneously, the wiring of can freely arranging in pairs or groups;
Three performance elements are embodied in: feeding unit material, a three freedom degree manipulator unit, a mass transport unit of an identification workpiece;
The feeding unit material of described identification workpiece comprises: a well formula feed mechanism, a workpiece identification mechanism, a belt transmission agency; Described well formula feed mechanism is in described belt transmission agency one side, is 90 degree mutually and installs.Workpiece inlet 1 is a well formula job library 2 tops, described well formula job library bottom is a discharging opening 3, described discharging opening 3 one sides are equipped with a pusher cylinder 15, in order to workpiece is pushed into described discharging opening 3 opposite side belt travelling belts 5, described belt travelling belt 5 starting points advance left from described discharging opening 3 beginnings, described belt travelling belt 5 is driven and the coaxial rotary encoders 16 that also are equipped with of alternating current generator by alternating current generator 4, in order to the transmitting range that calculates travelling belt 5 position with the reaction workpiece.A workpiece identification mechanism 6 is equipped with in described travelling belt 5 tops, and described workpiece identification mechanism is specially three sensors 17,18,19: one capacitive transducer 17 identification metals and nonmetal; One inductance sensor, 18 identification irony and aluminium matter; One color sensor, 19 identification workpiece colors;
Described three freedom degree manipulator unit comprises: a Pneumatic paw 10, a thin type cylinder 7, a rotary cylinder 21.Described rotary cylinder 21 is in the bottom, is used for the promotion robot anglec of rotation, extends above it thin type cylinder 7 is installed; Described thin type cylinder 7 is used for adjusting height so that accurate holding workpiece is vertically installed with a great machinery arm 8 at its top, and described great machinery arm 8 other ends are vertically installed a gadget arm 9 again, and described three is in the same plane; Described gadget arm 9 other ends are equipped with described Pneumatic paw 10, as clamping device;
Described mass transport unit comprises: a pusher cylinder 12, a stepper motor and driver 11, a section bar guide rail 22, a belt 23, six hoppers 20.Described pusher cylinder 12 is installed on the described section bar guide rail 22 and can slides; Described stepper motor 11 is installed on described section bar guide rail 22 1 ends, is used to drive described belt 23 and drives described pusher cylinder 12 and slide; The umbilical cable that described stepper motor 11 is drawn links to each other with its output end of driver; Described stepper motor driver drives the described pusher cylinder 12 of described stepper motor 11 drives workpiece is sorted to appointment hopper 20;
The concrete workflow of the utility model is as follows
Workpiece enters through well formula job library 2 inlets 1, after arriving bottom discharge mouth 3, after 24 discoveries of station bottom light electric transducer, control module 13 order pusher cylinders moving 15 are done workpiece is pushed on the belt travelling belt 5 on opposite, the alternating current generator 4 of frequency converter driving simultaneously begins to rotate drive travelling belt 5 to left movement, rotary encoder 16 is started working to determine the movement position of workpiece simultaneously, when moving to certain position, the identification sensor 17 of travelling belt top, 18,19 can distinguish workpiece, by the resolution of sensor, all workpiece will be divided into six classes: yellow irony, non-yellow irony, yellow aluminium matter, non-yellow aluminium matter, yellow nonmetal, non-yellow is nonmetal.Workpiece is under the calculating of scrambler 16, and when arriving assigned address, travelling belt 5 stops.At this moment, control module 13 has obtained position, material and the colouring information of workpiece after the signal that receives scrambler 16 and identification sensor 17,18,19, and order three freedom degree manipulator action gripping workpiece is also transferred to the material transmission unit.Receive after control 13 cell commands, stepper motor 11 begins to rotate drive pusher cylinder 12 and begins to move, and when arriving the control module assigned address, stepper motor 11 stops operating, and 12 actions of pusher cylinder are pushed into corresponding hopper 20 with workpiece.
Described practical traning platform periphery also is furnished with trough and connection terminal, can make whole layout technology more attractive in appearance;
The utility model also is equipped with a special-purpose air pump, in order to continual and steady gas circuit air pressure to be provided;
At last, should be pointed out that above embodiment only is the more representational example of the utility model.Obviously, the technical solution of the utility model is not limited to the foregoing description, and many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model all should be thought protection domain of the present utility model.
Claims (9)
1, the electric integrated control experience system of a kind of ray machine, it comprises: a control module and three performance elements;
Described control module is a case structure, and for the utility model provides power supply, and the signal of handling each testing agency sends order then and realizes sequential logic control to each described unit by circuit and gas circuit;
Described performance element comprises three individual system: system is deposited in induction system, execution system, material transfer, and described three individual system are in whole task executions process;
Described three performance elements are embodied in: feeding unit material, a three freedom degree manipulator unit, a mass transport unit of an identification workpiece;
Described control module links to each other with above-mentioned each unit respectively, and each performance element also joins end to end;
Described control module and each described performance element cooperatively interact around the work flow of workpiece to be machined, coordinate to finish the work.
2, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: described control module is energy centre of the present utility model and control center, and it comprises: a power module, a CPU module, a driver module and a button module.
3, the electric integrated control experience system of a kind of ray machine according to claim 2 is characterized in that: described power module is mainly with thinking that each module or each unit provide required power supply; Described CPU module is responsible for the processing of all induced signals, and sends fill order; Described driver module is responsible for driving the alternating current generator that drives belt transmission mechanism; Described button module provides a control platform of the present utility model for us, by the progress of work of the whole streamline of button may command.
4, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: described induction system comprises all the sensors, and its effect is to provide induction information as input signal for CPU.
5, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: described execution system comprises all cylinders, motor, Pneumatic paw, conveyer, and its effect is an output command of carrying out CPU.
6, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: described material transfer is deposited system and is comprised job library, workpiece intermediate station, hopper etc., and system is deposited in the material transfer, and to be workpiece waiting for or storage area when static.
7, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: the feeding unit material of described identification workpiece comprises: a well formula feed mechanism, a workpiece identification mechanism, a belt transmission agency;
Described well formula feed mechanism is in described belt transmission agency one side, is 90 degree mutually and installs; The workpiece inlet is a well formula job library top, described well formula job library bottom is a discharging opening, described discharging opening one side is equipped with a pusher cylinder, in order to workpiece is pushed into described discharging opening opposite side belt travelling belt, described belt travelling belt starting point begins to advance left from described discharging opening, described belt travelling belt is driven by alternating current generator, and a workpiece identification mechanism is equipped with in its top, and described workpiece identification mechanism is specially in order to the color of identification workpiece, three identification sensors of material.
8, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: described three freedom degree manipulator unit is in the destination county of the feeding unit material of described identification workpiece, be close to the starting point of described mass transport unit again, it is: one or more combinations in a Pneumatic paw, a thin type cylinder, the rotary cylinder; Described rotary cylinder is in the bottom, is used for the promotion robot anglec of rotation, extends above it thin type cylinder is installed; Described thin type cylinder is used for adjusting height so that accurate holding workpiece is vertically installed with a great machinery arm at its top, and the described great machinery arm other end is vertically installed a gadget arm again, and described three is in the same plane; The described gadget arm other end is equipped with described Pneumatic paw, as clamping device.
9, the electric integrated control experience system of a kind of ray machine according to claim 1, it is characterized in that: the adjacent described three freedom degree manipulator opposite side in described mass transport unit, it comprises: a pusher cylinder, a stepper motor and driver, a section bar guide rail, a belt, six hoppers;
Described pusher cylinder is installed on the described section bar guide rail and can slides; Described stepper motor is installed on described section bar guide rail one end, is used to drive described belt and drives described pusher cylinder and slide; The umbilical cable that described stepper motor is drawn links to each other with its output end of driver; Described stepper motor driver drives described stepper motor and drives described pusher cylinder workpiece is sorted to the appointment hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820121407XU CN201229717Y (en) | 2008-07-17 | 2008-07-17 | Light electromechanical gas integrated control real training system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820121407XU CN201229717Y (en) | 2008-07-17 | 2008-07-17 | Light electromechanical gas integrated control real training system |
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| Publication Number | Publication Date |
|---|---|
| CN201229717Y true CN201229717Y (en) | 2009-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200820121407XU Expired - Lifetime CN201229717Y (en) | 2008-07-17 | 2008-07-17 | Light electromechanical gas integrated control real training system |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103077651A (en) * | 2013-01-15 | 2013-05-01 | 北京化工大学 | Practical training teaching robot platform for three-degree-of-freedom motion control system |
| CN106292593A (en) * | 2016-08-22 | 2017-01-04 | 山东省计算中心（国家超级计算济南中心） | A kind of towards industrial digitized workshop building method |
| CN109703990A (en) * | 2019-02-28 | 2019-05-03 | 邵东智能制造技术研究院有限公司 | Automated material carries training platform |
-
2008
- 2008-07-17 CN CNU200820121407XU patent/CN201229717Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103077651A (en) * | 2013-01-15 | 2013-05-01 | 北京化工大学 | Practical training teaching robot platform for three-degree-of-freedom motion control system |
| CN103077651B (en) * | 2013-01-15 | 2016-01-06 | 北京化工大学 | Three-degree-of-freedom motion control system practice teaching robot platform |
| CN106292593A (en) * | 2016-08-22 | 2017-01-04 | 山东省计算中心（国家超级计算济南中心） | A kind of towards industrial digitized workshop building method |
| CN109703990A (en) * | 2019-02-28 | 2019-05-03 | 邵东智能制造技术研究院有限公司 | Automated material carries training platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090429 |
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| CX01 | Expiry of patent term |