CN201202021Y

CN201202021Y - Chemical fibre belt setting machine

Info

Publication number: CN201202021Y
Application number: CNU2008201104474U
Authority: CN
Inventors: 王文学; 李长云
Original assignee: Jihua 3543 Knitting Garment Co Ltd
Current assignee: Jihua 3543 Knitting Garment Co Ltd
Priority date: 2008-04-17
Filing date: 2008-04-17
Publication date: 2009-03-04
Anticipated expiration: 2018-04-17

Abstract

The utility model relates to a machine which can shape for chemical fiber belts, which is used to shape for chemical fiber belts in various industries which use chemical fiber belts, and is an indispensable procedure. The machine for shaping comprises a warming-up and temperature automatic control portion, a mechanical driving portion, a sizing portion, a heat-insulating layer, a casing, an electric portion and the like. The working principle is that chemical fiber belts which are needed processing are firstly pressed, which are shaped through cooling and secondary extrusion through a certain stretching force after being heated by a heating chamber, and leads chemical fiber belts to reach the purpose of straightness and beauty. The machine leads chemical fiber belts to reach the purpose of having a certain harness after chemical fiber belts with thin scales pass through stiffener of a sizing pool.

Description

Chemical fibre band setting machine

Technical field:

The present invention relates to the chemical fibre band and in use need a kind of machine of finalizing the design.

Background technology:

In the industry of many use chemical fibre bands,, be indispensable operation together to the processing of finalizing the design of chemical fibre band.The chemical fibre band is by different chemical fibre materials such as polypropylene fibre silk or terylene threads, the belt of a kind of many specifications that the process inkle loom weaves.The belt that inkle loom weaves has the phenomenon that warps, and profile does not reach user's requirement.The chemical fibre band of thin specification is soft, requires to have certain stiffness in use.How just can reach and make the requirement that the chemical fibre band is straight, attractive in appearance, certain stiffness is arranged, not have this equipment, produce a kind of machine of chemical fibre band typing by trial-production through understanding.

Summary of the invention:

Realize that the technical scheme that this machine is taked is: we know that the chemical fibre silk of unlike material is under different temperature, can make its fusing, the chemical fibre band can make its distortion under different temperature, allow the chemical fibre band heat, make the chemical fibre band that is heated reach certain pulling force and make it straight again, to thin, soft chemical fibre band, with the method that adds stiffening agent, make thin, soft chemical fibre band reach certain stiffness, according to above thinking, designed chemical fibre band typing machine is by forming with the lower part.

One, heat, the automatic control section of temperature

This part is made up of heating clamber, electric heating tube, guiding roller, temperature sensor, temperature controller etc.

Their effect is: to heating clamber heating, make the chemical fibre band be subjected to heat treated at heating clamber, by temperature controller heating clamber is carried out adjustment control simultaneously, to reach the requirement to different temperatures of the chemical fibre band of unlike material, different size.

Two, mechanical driving part

This part is by import pressure roller, outlet carry-over pinch rolls, compositions such as guiding roller, motor gear and driving chain.

Their effect is: through machine driving, make the chemical fibre band that needs typing, transmit through import pressure roller, sizing compartment, heating clamber and outlet carry-over pinch rolls etc., reach the transmission destination of chemical fibre band.

Three, starching part

This part is made up of sizing compartment etc.

Its effect is to deposit stiffening agent liquid, and making needs the chemical fibre of starching band, behind sizing compartment, to the chemical fibre band increase stiffness of softness.

Four, heat-insulation layer and housing parts

This part is made up of heat-insulation layer shell, chain protective door, steam vent etc.

Its effect is: heating chamber space is incubated, and chain and guiding roller are played protective action, steam vent is that the moisture of heating clamber is got rid of.

Five, electrical appliance part

This part is made up of A.C. contactor, change frontal organ, control button etc.

Its effect is: the startup of control motor, stop, motor is carried out speed regulate by becoming frontal organ.More than five parts form the machine of chemical fibre band typing.

The invention has the beneficial effects as follows: for the chemical fibre band in use, need the machine that typing is handled provides a kind of typing.

Description of drawings:

Fig. 1 is a chemical fibre band type-approval process system diagram;

Fig. 2 is a right side view;

Fig. 3 is a left side view;

Fig. 4 goes up guiding roller transmission schematic diagram;

Fig. 5 guides roller transmission schematic diagram down;

Fig. 6 is the electrical equipment control schematic diagram;

Fig. 7 is an electrical equipment major loop schematic diagram.

Among the figure: 1, steam vent; 2, heat-insulation layer door; 3, pressure roller in the import; 4, import lower compression roller; 5, chemical fibre band; 6, import guiding roller; 7, sizing compartment; 8, sizing compartment guiding roller; 9, drying chamber import guiding roller; 10, outlet guiding roller; 11, outlet guiding roller; 12, pressure roller in the traction; 13, traction lower compression roller; 14, electrothermal tube; 15, control valve; 16, heating clamber; 17, temperature sensor; 18, chain protective door; 19, stage clip handle; 20, stage clip; 21, pressing roller holder; 22, press roll gear; 23, leading pick-up roll watt frame; 24, mainframe; 25, sizing compartment support; 26, stage clip; 27, stage clip handle; 28, distribution box; 29, travelling gear; 30, travelling gear; 31, travelling gear; 32, belt pulley; 33, belt; 34, motor; 35, auxiliary stand; 36, electric machine support; 37, guide roller on; 38, guide roller down; 39, gear and chain; 40, watt frame; 41, guiding roller fixed support; 42, gear; 43, stiffening agent; 44, outlet guiding roller

Among the figure: K1,2 switches, SB1-4 press button, KM1,2 A.C. contactors, Q temperature sensor, XMT temperature controller, KA relay, F electric bell, FU fuse, U variable-frequency governor, R electric heating tube.

The specific embodiment:

In enforcement figure shown in Figure 1, following three processes have been passed through in 5 typings of chemical fibre band:

1, starching, applanation process

With the chemical fibre band 5 of needs processing, be transferred to sizing compartment 7 by import guiding roller 6, make chemical fibre band 5 by 43 pairs of chemical fibre band 5 starchings of stiffening agent.The chemical fibre band 5 of intact slurry on the process again by the extruding of pressure roller in the import 3 and import lower compression roller 4, minimizes the moisture of chemical fibre band 5, and makes not straight chemical fibre band 5 carry out flattening the first time.

2, oven dry heating process

Through the chemical fibre band 5 after flattening for the first time, enter into heating clamber 16 after, dry, heating, stretching processing, chemical fibre band 5 and by a plurality ofly going up guiding rollers 37, guiding roller 38 down through outlet guiding roller 44, enters next step cooling and shaping at last.

3, cooling, type-approval process

Through oven dry, heating, chemical fibre band 5 after stretching, after drawing from heating clamber 16, upward pressure roller 12, traction lower compression roller 13 carry out cooling and shaping through exporting guiding roller 10,11 and traction,

pressure roller

12 and 13 pairs of chemical fibre bands of traction lower compression roller 5 have carried out extruding for the second time in the traction, make chemical fibre band 5 reach further straight.

In enforcement figure shown in Figure 2:

1, go up stage clip 20 downsides that pressure roller 3 two ends are fixed on pressing roller holder 21, the chemical fibre band 5 of 19 pairs of different sizes of stage clip handle carries out the adjustment of different pressures.

2, import guiding roller 6 connects by leading pick-up roll watt frame 23 and mainframe 24, and sizing compartment 7 connects by sizing compartment support 25 and mainframe 24.

3, chain protective door 18 connects with heat-insulation layer door 2.

In enforcement figure shown in Figure 3:

1, pressure roller 12 two ends in the traction are fixed on stage clip 26 downsides of pressing roller holder 21, and the chemical fibre band 5 of 27 pairs of different sizes of stage clip handle carries out the adjustment of different pressures.

2, motor 34 drives belt 33, makes the running part transmission through the belt pulley 32 that draws lower compression roller 13 1 ends.The gear 29 of pressure roller 12 1 ends is meshed with the gear of traction lower compression roller 13 1 ends in the traction.

3, auxiliary stand 35, electric machine support 36 connect with mainframe.

4, in the distribution box 28, the Shen device element of this machine is installed.

In enforcement figure shown in Figure 4, the travelling gear 30 of pressure roller 12 1 ends connects with the gear and the chain 39 of outlet guiding roller 10 1 ends in the traction, the gear of last guiding roller 37 1 ends and chain 39 make between the guiding roller 37 and chain mutually, make the purpose that reaches transmission between them.Last guiding roller 37 1 ends connect by watt frame 40 guiding rollers and fixed support 41.

In enforcement figure shown in Figure 5, following guiding roller 38 makes down transmission mutually between the guiding roller 38 by the gear 39 of drying chamber import guiding roller 9 one ends.

In enforcement figure shown in Figure 6, SB1, SB2, SB4, be installed in import department, SB3 is installed in the exit with handled easily.Temperature controller XMT is connected with the temperature sensor that heating clamber 2 is installed.

In the enforcement figure that Fig. 7 can show, transmission course is regulated by regulating frequency converter U.Electrothermal tube R is fixed in the heating clamber.

Claims

1, a kind of chemical fibre band setting machine is made up of warming portion, mechanical driving part, starching part, heat-insulation layer and housing parts, it is characterized in that: on a rectangular frame, be provided with the heat-insulation layer shell, a plurality of guiding rollers are arranged in the shell, shell is outside equipped with pressure roller and sizing compartment, under their actings in conjunction, makes the chemical fibre band under specific temperature, under mechanically operated pulling force and pressure, constitute chemical fibre band setting machine.

2, chemical fibre band setting machine according to claim 1 is characterized in that: warming portion includes heating clamber, electrothermal tube and many guiding rollers at least.

3, chemical fibre band setting machine according to claim 1 is characterized in that: during guiding roller one end connect by watt frame and guiding roller support, the gear of this end and chain made the mutual transmission of many guiding rollers.

4, chemical fibre band setting machine according to claim 1 is characterized in that: running part is made up of import pressure roller, outlet carry-over pinch rolls, gear and driving chain etc.

5, chemical fibre band setting machine according to claim 4 is characterized in that: pressure roller is gone up in pressure roller, import lower compression roller and outlet traction in the import, outlet traction lower compression roller is vertically mounted on the pressing roller holder respectively, and makes between two rollers and can contact.

6, chemical fibre band setting machine according to claim 5 is characterized in that: the two ends of pressure roller are provided with spring and stage clip handle by support in pressure roller in the import and outlet traction.

7, chemical fibre band setting machine according to claim 4 is characterized in that: an end of import pressure roller, outlet carry-over pinch rolls makes their transmissions with the gear and the chain that are provided with.

8, chemical fibre band setting machine according to claim 1 is characterized in that: chemical fibre band import department is provided with sizing compartment, and sizing compartment is fixed on the mainframe.

9, chemical fibre band setting machine according to claim 8 is characterized in that: be fixed with a guiding roller in sizing compartment.

10, chemical fibre band setting machine according to claim 1 is characterized in that: heating clamber is made up of the shell of band heat-insulation layer.