CN212097907U - Production system of solvent-free insulating composite material - Google Patents
Production system of solvent-free insulating composite material Download PDFInfo
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- CN212097907U CN212097907U CN201922469980.0U CN201922469980U CN212097907U CN 212097907 U CN212097907 U CN 212097907U CN 201922469980 U CN201922469980 U CN 201922469980U CN 212097907 U CN212097907 U CN 212097907U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 22
- 238000010025 steaming Methods 0.000 claims description 32
- 239000004033 plastic Substances 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 14
- 239000003595 mist Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000005491 wire drawing Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000010073 coating (rubber) Methods 0.000 abstract description 18
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000004026 adhesive bonding Methods 0.000 description 13
- 238000007599 discharging Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a solvent-free insulating composite's production system, including ejection of compact machine, the output of ejection of compact machine be equipped with the coating device that is used for coating the material area, the conveyer belt right-hand member be equipped with the roll-up device that is used for the roll-up material area, coating device and roll-up device between be equipped with the heating oven, the output of heating oven be equipped with the play cloth machine that is used for processing the material area, the output of play cloth machine be connected with the output of roll-up device, ejection of compact machine, coating device, heating oven, play cloth machine and roll-up device be connected with the conveyer belt in proper order. The utility model overcomes the lower problem of traditional rubber coating mechanism production efficiency who exists among the prior art. The utility model has the advantages of long service life, high stability, high production efficiency and the like.
Description
Technical Field
The utility model relates to an insulating material field, more specifically say, relate to a production system and method of solvent-free insulating composite.
Background
At present, chinese patent discloses a multi-functional screw thread rubber coating mechanism of high accuracy on the net, screw thread rubber coating mechanism includes elevating system, first rubber coating mechanism, second rubber coating mechanism, product rotation control microscope carrier and controlling means, first rubber coating mechanism and second rubber coating mechanism set up on elevating system, first rubber coating mechanism, second rubber coating mechanism and product rotation control microscope carrier all are connected with controlling means electricity, the rubber coating precision of second rubber coating mechanism is greater than the rubber coating precision of first rubber coating mechanism. The thread gluing mechanism has a three-dimensional movement function, various complex rotary thread gluing can be realized by accurately matching the lifting speed of the gluing mechanism with the rotation speed of a product, the gluing efficiency is high, and the stability is good. The first gluing mechanism or the second gluing mechanism can be used for independent gluing, the first gluing mechanism can be used for rough gluing, the second gluing mechanism is used for fine gluing, gluing is combined, gluing precision is improved, and the device is multifunctional.
A multi-functional screw thread rubber coating mechanism of high accuracy in the above-mentioned patent though has the advantage that the rubber coating precision is high, but this rubber coating mechanism has the problem that glue solidifies in advance at the rubber coating in-process, leads to its production efficiency lower.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome the lower problem of traditional rubber coating mechanism production efficiency that exists among the prior art, provide a solvent-free insulating composite's production system and method with high production efficiency now.
The utility model discloses a solvent-free insulating composite's production system and method, including the ejection of compact machine, the output of ejection of compact machine be equipped with the coating device that is used for coating the material area, coating device right side be equipped with the roll-up device that is used for the roll-up material area, coating device and roll-up device between be equipped with the heating oven, the output of heating oven be equipped with the play cloth machine that is used for processing the material area, the output of play cloth machine be connected with the output of roll-up device, ejection of compact machine, coating device, heating oven, play cloth machine and roll-up device be connected with the conveyer belt in proper order.
According to the characteristics of the traditional glue, the best curing condition is that the temperature is 50-60 ℃ and the humidity is 75-85%. The utility model discloses a humidity and temperature of heating oven in its oven of heating process keep 75-85% and 50-60 degrees centigrade respectively, and this can reduce the solidification problem of glue by a wide margin, improves the production efficiency of product.
Preferably, the coating device comprises an extruder, a working motor for providing power is arranged on the side edge of the extruder, the working motor is in transmission connection with the extruder through a transmission shaft, the extruder and the working motor are both mounted on an extruder base, a bin for placing plastic materials is arranged on the extruder, a material belt forming die is arranged at an outlet of the extruder, a plastic belt for coating the coating die is arranged at the front end of the material belt forming die, a material belt carrier roller for supporting the plastic belt is arranged at the lower end of the plastic belt, and a compression roller for calendering the plastic belt is arranged at the front end of the material belt.
Preferably, the roller table comprises rollers serving as a main body, the number of the rollers is at least 2, the rollers are symmetrically arranged on two sides of the bottom of the coating die, a rotating shaft for supporting the rollers is arranged at the lower end of each roller, each rotating shaft is arranged on a roller base, and the pressing rollers are arranged in parallel.
Preferably, the winding device comprises a fixed frame and a movable frame, a wire winding opening and a fixed hook are formed in one side of the fixed frame, the wire drawing hook is connected with the fixed hook during material winding, and the material belt is wound on the fixed frame and the movable frame through the wire winding opening; the adjustable shelf is divided into an upper movable sheet and a lower movable sheet, one end of the upper movable sheet and one end of the lower movable sheet are hinged to the fixed shelf, the other ends of the upper movable sheet and the lower movable sheet are in contact, two ends of a reset spring are respectively connected with the upper movable sheet and the lower movable sheet, an ejection mechanism is arranged at one side of the fixed shelf, the ejection mechanism is connected with a top plate, the top plate is simultaneously abutted to the upper movable sheet and the lower movable sheet, and the upper movable sheet and the lower movable sheet are reversely separated under the action of the jacking force of the top plate.
Preferably, the heating oven comprises a support and an oven body, the top end of the support is fixedly provided with the oven body, the conveyor belt penetrates through the left end and the right end of the oven body, a hot steaming chamber is arranged inside the oven body, one end of the hot steaming chamber is provided with a feed inlet, the top end of the hot steaming chamber is fixedly provided with a hot drying device, the hot drying device comprises a fan, an electric heating sheet and a guide plate, the guide plate is fixedly connected with one another to form a sealed box body, one side of the guide plate is provided with the electric heating sheet, the electric heating sheet is fixedly installed on the inner wall of the top end of the hot steaming chamber, one side of the electric heating sheet is provided with the fan, the fan is fixedly installed on the outer wall of one side of the hot steaming chamber, the guide plate is uniformly provided with a plurality of ventilation holes, the right end of.
Preferably, the top end of the hot steaming chamber is fixedly provided with a mist nozzle, the other end of the mist nozzle is connected with a steam box through a pipeline, and the input end of the mist nozzle is provided with an electronic valve.
Preferably, the bottom end of the oven is provided with a suction fan, the output end of the suction fan is connected with a first suction cover and a second suction cover through a suction pipe, the first suction cover is fixedly installed on the left side of the bottom end inside the thermal steaming chamber, and the second suction cover is fixedly installed on the right side of the bottom end inside the thermal steaming chamber.
The hot air is uniformly blown to the material belt through the hot drying device, and the humidity and the temperature of the material belt can be adjusted. The guide plate can improve the uniformity of hot air emission, and the temperature sensor can be used for detecting the temperature blown out by the hot air blower. The temperature and the humidity in the oven are respectively detected by the temperature sensor and the humidity sensor, so that the product is fully cured. The utility model discloses it is effectual to control the temperature, with the high-efficient production of surface fabric, convenient management.
The bottom end of the oven is provided with the suction fan, the suction fan enables the interior of the oven to form convection circulation, and impurities such as fibers and the like generated when the cloth is dried are convenient to remove, so that the cleanness of the cloth is ensured.
The control method comprises the following steps:
1. the material belt is output by the discharging machine and is firstly drawn to a coating device by a conveyor belt for coating treatment.
2. The coated material belt is drawn into a heating oven by a conveyor belt to be heated and dried.
3. Before the material area got into in the heating oven, vaporific nozzle can spray steam and improve the indoor humidity of heat steaming, the electric heat piece can increase the indoor problem of heat steaming to use through temperature sensor and humidity transducer's cooperation and let the indoor temperature of heat steaming reach 50-60 degrees centigrade, the indoor humidity of heat steaming reaches 75-80 degrees.
4. The material belt after the heating and drying treatment is continuously pulled to a cloth discharging machine by a transmission belt, and the material belt is attached to the cloth under the pressing of the compression roller.
5. And finally, the material belt attached to the cloth is wound by a winding machine.
The utility model discloses following beneficial effect has: long service life, high stability and high production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the coating apparatus of the present invention.
Fig. 3 is a schematic structural diagram of the heating oven of the present invention.
Fig. 4 is a schematic structural diagram of the furling device of the present invention.
The device comprises a discharging machine 1, a cloth discharging machine 2, an extruding machine 5, a working motor 6, a transmission shaft 7, an extruding machine base 8, a storage bin 9, a material belt forming die 10, a plastic belt 11, a material belt carrier roller 12, a compression roller 13, a support 14, an oven 15, a thermal steaming chamber 16, a feeding port 17, a fan 18, an electric heating sheet 19, a guide plate 20, a temperature sensor 21, a humidity sensor 22, a mist nozzle 23, a suction fan 25, a first suction hood 26, a second suction hood 27, a fixing frame 52, a movable frame 53, a wire winding port 54, a fixing hook 55, a wire drawing hook 56, an upper movable sheet 58, a lower movable sheet 59, a reset spring 60, an ejection mechanism 61 and a top plate 62.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
Example (b): the utility model discloses explain further according to attached figure 1, attached figure 2, attached figure 3 and attached figure 4, the production system of a solvent-free insulating composite of this example, including ejection of compact machine, ejection of compact machine 1's output be equipped with the coating device that is used for coating the material area, coating device right side be equipped with the roll-up device that is used for the roll-up material area, coating device and roll-up device between be equipped with heating oven, heating oven's output be equipped with the play cloth machine 2 that is used for processing the material area, the output of play cloth machine 2 be connected with the output of roll-up device, ejection of compact machine 1, coating device, heating oven, play cloth machine 2 and roll-up device be connected with the conveyer belt in proper order.
The coating device comprises an extruder 5, wherein a working motor 6 for providing power is arranged on the side edge of the extruder 5, the working motor 6 is in transmission connection with the extruder 5 through a transmission shaft 7, the extruder 5 and the working motor 6 are both installed on an extruder base 8, a storage bin 9 is arranged on the extruder 5, a material belt forming die 10 is arranged at the outlet of the extruder 5, a plastic belt 11 for coating a coating die is arranged at the front end of the material belt forming die 10, a material belt carrier roller 12 for supporting the plastic belt 11 is arranged at the lower end of the plastic belt 11, and a compression roller 13 is arranged at the front end of the plastic belt 11.
The winding device comprises a fixed frame 52 and a movable frame 53, a wire winding opening 54 and a fixed hook 55 are formed in one side of the fixed frame 52, a wire drawing hook 56 is connected with the fixed hook 55 during winding, and a copper strip is wound on the fixed frame 52 and the movable frame 53 through the wire winding opening 54; the movable frame 53 is divided into an upper movable sheet 58 and a lower movable sheet 59, one end of the upper movable sheet 58 and one end of the lower movable sheet 59 are hinged to the fixed frame 52, the other end of the upper movable sheet 58 is in contact with the other end of the lower movable sheet 59, two ends of a return spring 60 are respectively connected with the upper movable sheet 58 and the lower movable sheet 59, an ejection mechanism 61 is arranged on one side portion of the fixed frame 52, the ejection mechanism 61 is connected with a top plate 62, the top plate 62 is simultaneously abutted to the upper movable sheet 58 and the lower movable sheet 59, and the upper movable sheet 58 and the lower movable sheet 59 are reversely separated under the action of the ejection force of the top plate 62.
The heating oven comprises a support 14 and an oven 15, the oven 15 is fixedly arranged at the top end of the support 14, the conveyor belt penetrates through the left end and the right end of the oven 15, a heat steaming chamber 16 is arranged inside the oven 15, a feed inlet 17 is arranged at one end of the thermal steaming chamber 16, a hot drying device is fixedly arranged at the top end of the thermal steaming chamber 16, the hot drying device comprises a fan 18, an electric heating piece 19 and a guide plate 20, wherein the guide plates 20 are fixedly connected to form a sealed box body, one side of the guide plate 20 is provided with an electric heating piece 19, the electric heating piece 19 is fixedly arranged with the inner wall of the top end of the hot steaming chamber 16, a fan 18 is arranged on one side of the electric heating piece 19, the fan 18 is fixedly arranged on the outer wall of one side of the thermal steaming chamber 16, guide plate 20 on evenly be equipped with a plurality of ventilation holes, guide plate 20 right-hand member fixed surface install temperature sensor 21, guide plate 20 left end fixed surface install humidity transducer 22.
The top end of the hot steaming chamber 16 is fixedly provided with a mist nozzle 23, the other end of the mist nozzle 23 is connected with a steam box through a pipeline, and the input end of the mist nozzle 23 is provided with an electronic valve.
The bottom end of the drying oven 15 is provided with a suction fan 25, the output end of the suction fan 25 is connected with a first suction hood 26 and a second suction hood 27 through a suction pipe, the first suction hood 26 is fixedly installed on the left side of the bottom end inside the hot steaming chamber 16, and the second suction hood 27 is fixedly installed on the right side of the bottom end inside the hot steaming chamber 16.
The control method comprises the following steps:
1. the material belt is output by the discharging machine 1 and is firstly drawn to a coating device by a conveyor belt for coating treatment.
2. The coated material belt is drawn into a heating oven by a conveyor belt to be heated and dried.
3. Before the material belt enters the heating oven, the mist nozzle 23 sprays water vapor to improve the humidity in the thermal steaming chamber 16, the electric heating sheet 19 can increase the problems in the thermal steaming chamber 16, the temperature in the thermal steaming chamber 16 reaches 50-60 ℃ through the matching use of the temperature sensor 21 and the humidity sensor 22, and the humidity in the thermal steaming chamber 16 reaches 75-80 ℃.
4. The material belt after the heating and drying treatment is continuously pulled to the cloth discharging machine 2 by the transmission belt, and the material belt is attached to the cloth under the pressing of the pressing roller.
5. And finally, the material belt attached to the cloth is wound by a winding machine.
The above description is only for the specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any person skilled in the art can make changes or modifications within the scope of the present invention.
Claims (6)
1. The utility model provides a production system of solvent-free insulating composite, includes ejection of compact machine, characterized by, the output of ejection of compact machine (1) be equipped with the coating device that is used for coating the material area, coating device right side be equipped with the roll-up device that is used for the roll-up material area, coating device and roll-up device between be equipped with heating oven, heating oven's output be equipped with play cloth machine (2) that are used for processing the material area, the output of play cloth machine (2) be connected with the output of roll-up device, ejection of compact machine (1), coating device, heating oven, play cloth machine (2) and roll-up device be connected with the conveyer belt in proper order.
2. The system for producing a solventless insulating composite material according to claim 1, the coating device is characterized in that the coating device comprises an extruder (5), a working motor (6) for providing power is arranged on the side edge of the extruder (5), the working motor (6) is in transmission connection with the extruder (5) through a transmission shaft (7), the extruder (5) and the working motor (6) are both arranged on an extruder base (8), a storage bin (9) is arranged on the extruder (5), a material belt forming die (10) is arranged at the outlet of the extruder (5), the front end of the material belt forming die (10) is provided with a plastic belt (11) for coating the coating die, the plastic belt (11) is characterized in that a belt carrier roller (12) for supporting the plastic belt (11) is arranged at the lower end of the plastic belt (11), and a press roller (13) is arranged at the front end of the plastic belt (11).
3. The production system of the solvent-free insulating composite material according to claim 1, wherein the winding device comprises a fixed frame (52) and a movable frame (53), a wire winding opening (54) and a fixed hook (55) are formed in one side of the fixed frame (52), a wire drawing hook (56) is connected with the fixed hook (55) during material winding, and a copper strip is wound on the fixed frame (52) and the movable frame (53) through the wire winding opening (54); the movable frame (53) is divided into an upper movable sheet (58) and a lower movable sheet (59), one ends of the upper movable sheet (58) and the lower movable sheet (59) are hinged to the fixed frame (52), the other ends of the upper movable sheet (58) and the lower movable sheet (59) are in contact, two ends of a return spring (60) are respectively connected with the upper movable sheet (58) and the lower movable sheet (59), an ejection mechanism (61) is arranged on one side portion of the fixed frame (52), the ejection mechanism (61) is connected with a top plate (62), the top plate (62) is simultaneously abutted to the upper movable sheet (58) and the lower movable sheet (59), and the upper movable sheet (58) and the lower movable sheet (59) are reversely separated under the action of the ejection force of the top plate (62).
4. The production system of the solvent-free insulating composite material as claimed in claim 1, wherein the heating oven comprises a support (14) and an oven (15), the oven (15) is fixedly installed at the top end of the support (14), the conveyor belt penetrates through the left end and the right end of the oven (15), a thermal steaming chamber (16) is arranged inside the oven (15), a feed port (17) is formed at one end of the thermal steaming chamber (16), a thermal drying device is fixedly installed at the top end of the thermal steaming chamber (16), the thermal drying device comprises a fan (18), electric heating sheets (19) and guide plates (20), the guide plates (20) are fixedly connected to form a sealed box body, the electric heating sheets (19) are arranged on one side of the guide plates (20), the electric heating sheets (19) are fixedly installed on the inner wall of the top end of the thermal steaming chamber (16), the fan (18) is arranged on one side of the electric heating sheets (19), fan (18) fixed mounting in heat evaporate room (16) one side outer wall, guide plate (20) on evenly be equipped with a plurality of ventilation holes, guide plate (20) right-hand member fixed surface install temperature sensor (21), guide plate (20) left end fixed surface install humidity transducer (22).
5. The production system of the solventless insulating composite material according to claim 4, wherein a mist nozzle (23) is fixedly installed at the top end of the hot steaming chamber (16), a steam box is connected to the other end of the mist nozzle (23) through a pipeline, and an electronic valve is arranged at the input end of the mist nozzle (23).
6. The production system of the solvent-free insulating composite material as claimed in claim 4, wherein a suction fan (25) is arranged at the bottom end of the oven (15), the output end of the suction fan (25) is connected with a first suction hood (26) and a second suction hood (27) through a suction pipe, the first suction hood (26) is fixedly installed on the left side of the bottom end inside the thermal steaming chamber (16), and the second suction hood (27) is fixedly installed on the right side of the bottom end inside the thermal steaming chamber (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922469980.0U CN212097907U (en) | 2019-12-31 | 2019-12-31 | Production system of solvent-free insulating composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922469980.0U CN212097907U (en) | 2019-12-31 | 2019-12-31 | Production system of solvent-free insulating composite material |
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| Publication Number | Publication Date |
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| CN212097907U true CN212097907U (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922469980.0U Active CN212097907U (en) | 2019-12-31 | 2019-12-31 | Production system of solvent-free insulating composite material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978734A (en) * | 2019-12-31 | 2020-04-10 | 杭州赛富特绝缘材料有限公司 | Production system and method of solvent-free insulating composite material |
| CN112871544A (en) * | 2021-02-19 | 2021-06-01 | 鲍怀杰 | Graphene shielded cable processing equipment and processing method |
-
2019
- 2019-12-31 CN CN201922469980.0U patent/CN212097907U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978734A (en) * | 2019-12-31 | 2020-04-10 | 杭州赛富特绝缘材料有限公司 | Production system and method of solvent-free insulating composite material |
| CN112871544A (en) * | 2021-02-19 | 2021-06-01 | 鲍怀杰 | Graphene shielded cable processing equipment and processing method |
| CN112871544B (en) * | 2021-02-19 | 2021-11-30 | 四川新蓉电缆有限责任公司 | Graphene shielded cable processing equipment and processing method |
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