The processing technology of a kind of one side pearl ground cloth and processing unit (plant) thereof
Technical field
The invention belongs to textile technology field, relate to a kind of one side pearl ground cloth, the particularly processing technology of one side pearl ground cloth, and the processing unit (plant) used in above-mentioned processing technology.
Background technology
One side pearl ground cloth is with the general term of the concavo-convex style class fabric of maille.Due to the concave-convex effect that fabric has arrangement evenly neat, and the face of skin contact is in ventilative and heat radiation, and the sensation comfort level of perspire is better than common one-sided jersey tissue.
In the processing method of existing one side pearl ground cloth, embryo cloth directly carries out dyeing and naturally shapes, and its working (machining) efficiency is low, and process time is long.
Its publication number of Chinese patent CN101970737A provides " a kind of on the circular knitting machine for hosiery etc. at the end of its production cycle at the method and apparatus of an axial end closed tube knitted article of tubular knitted object ", and the object that this method one of is axially to hold place to terminate is produced.Then, will be positioned at from machine pickup object being sent to and knit or the conveyer of crocheted station to isolated seam with machine side.Picked up by the spoke that the coil of last knitted row is sent to conveyer respectively from the pin of machine, conveyer has the annular solid be made up of two semi-circular parts, and one in two semi-circular parts can overturn relative to another around diameter axis.Then overturn object, one in two semi-circular parts can overturn relative to another, thus the spoke of a semi-circular part is also aimed at it towards the spoke of another semi-circular part.Maille on the spoke of a layout semi-circular part is sent to the spoke of second half annular element, supports a pair maille from each spoke of a then semi-circular part.Then by linking, to be knitted by seam or the paired maille of crocheted carrys out the axial end coordinated with conveyer of closed object.Then this object and conveyer thrown off and take off.
Can find out, in above-mentioned patent, cloth is owing to being also carry out processing process in same device, because apparatus structure is complicated, causes the cloth process time long equally.And processing cost is also higher.
Summary of the invention
First object of the present invention is the problems referred to above existed for prior art, provides a kind of working (machining) efficiency high, the processing technology of the one side pearl ground cloth that the process time is short.
First object of the present invention realizes by following technical proposal: the processing technology of a kind of one side pearl ground cloth, and it is characterized in that, this technique comprises the following steps:
A, to get the raw materials ready: the one side pearl ground embryo cloth getting out primary colors;
B, dyeing: embryo cloth is dyeed by common colouring method;
C, sizing: after embryo cloth drying to be dyed, tiled by the embryo cloth of drying, then on embryo cloth, dip resin, next send into the embryo cloth dipping resin in enameling furnace and toast, obtain the embryo cloth of shaping after baking;
D, coating: the embryo cloth after sizing applies silver ion antimicrobial agent, obtain one side pearl ground cloth.
The one side pearl ground embryo cloth of primary colors can commercially directly be bought.Certainly, also directly can be processed by common processing method.
Required color is produced by making the one side pearl of primary colors ground embryo cloth possess after dyeing.Then, embryo cloth dips resin and obtains the embryo cloth of shaping after toasting.One side pearl ground cloth is made to possess antibacterial function through last coating operation.
In the processing technology of above-mentioned one side pearl ground cloth, the embryo cloth in described steps A is the viscose of 100%.
Because viscose in embryo cloth is natural regeneration cellulose fibre, it will environmental protection.And it can make whole cloth soft, and good water absorption, overhanging property is good, and comfortableness is good.
In the processing technology of above-mentioned one side pearl ground cloth, the temperature in described step C in enameling furnace is 70-80 DEG C, and described baking time is 4-8 minutes.
Embryo cloth can be made to shape rapidly under this temperature range and baking time condition.
In the processing technology of above-mentioned one side pearl ground cloth, dye in alkaline bath in described step B.
Second object of the present invention realizes by following technical proposal:
A kind of one side pearl ground cloth expand device, it is characterized in that, it comprises an inner housing for cavity, the left and right sides of described housing has the import and outlet that communicate with its inner chamber respectively, four punishment in advance bars are connected with: punishment in advance bar one in described housing, punishment in advance bar two, punishment in advance bar three and punishment in advance bar four, above-mentioned punishment in advance bar one, punishment in advance bar two, punishment in advance bar three and punishment in advance bar four be arranged in parallel, described punishment in advance bar one is positioned at punishment in advance bar two top, described punishment in advance bar three is positioned at punishment in advance bar four top, formed between described punishment in advance bar one and punishment in advance bar four for expand one side pearl ground cloth expand portion, the tensioned portion one being used for tensioning cloth front end place is formed between described punishment in advance bar one and punishment in advance bar two, the tensioned portion two being used for tensioning cloth rear end is formed between described punishment in advance bar three and punishment in advance bar four.
Need the one side pearl ground embryo cloth of sizing to send in housing by import department, the one side pearl ground embryo cloth then after sizing is exported by exit again.
Tensioned portion one and tensioned portion two can by the two ends tensionings of one side pearl ground embryo cloth, thus make to be positioned at the one side pearl ground embryo cloth expanding place of portion and obtain smooth expanding.Lower one shaping process of carrying out that the smooth one side pearl expanded ground embryo cloth energy is stable.
Above-mentioned one side pearl ground cloth expand in device, described import is close to housing bottom, and described outlet is close to case top.
One side pearl ground embryo cloth is successively around on punishment in advance bar two, punishment in advance bar one, punishment in advance bar four and punishment in advance bar three.Certainly, punishment in advance bar two is close to import department, and punishment in advance bar three is close to exit.
Such structure makes the portion of expanding tilt, and the portion that expands of inclination can increase expand area in housing.
Above-mentioned one side pearl ground cloth expand in device, the top in described housing and bottom all have heating member.
Heating member is electrical heating wire, the temperature in the lifting housing that after energising, it can be stable.
Above-mentioned one side pearl ground cloth expand in device, on described four punishment in advance bars all cover have cylinder.
All have gap between cylinder and every root punishment in advance bar, that is, cylinder can rotate relative to punishment in advance bar.Be rolling friction between one side pearl ground embryo cloth and cylinder, effectively reduce the degree of wear of one side pearl ground embryo cloth.
Above-mentioned one side pearl ground cloth expand in device, on described punishment in advance bar cover have bearing, described bearing is between cylinder and punishment in advance bar.
Can rotate relative to punishment in advance bar smoothly at the effect bottom roll of bearing.
Expand in device at above-mentioned one side pearl ground cloth, described bearing cone is connected on punishment in advance bar, and described drum inside has the recessed locating slot of annular, and above-mentioned bearing outer ring is embedded in locating slot place.
Such structure can effective location bearing, avoids bearing between cylinder and punishment in advance bar along punishment in advance bar axial float.
Above-mentioned one side pearl ground cloth expand in device, have governor motion between described punishment in advance bar one and housing, under the effect of governor motion, above-mentioned punishment in advance bar one can move relative to housing and can also by punishment in advance bar one location after movement by above-mentioned governor motion.
Governor motion can regulate the position of punishment in advance bar one, and governor motion can also be located the punishment in advance bar one after position adjustments simultaneously.
Above-mentioned one side pearl ground cloth expand in device, described governor motion comprises the bar shaped locating hole run through housing both sides, the two ends of described punishment in advance bar one are passed corresponding locating hole and stretch out housing, the end of described punishment in advance bar one has positioning disk in the form of annular discs, described positioning disk has securing member, above-mentioned securing member outer end is resisted against on positioning disk, and securing member the inner is passed positioning disk and is connected on housing.
Positioning disk is connected on housing by securing member.Because punishment in advance bar one is positioned at locating hole place, therefore, punishment in advance bar once the position that can change punishment in advance bar one along locating hole translation, thus reaches the distance regulated between punishment in advance bar one and punishment in advance bar two, thus stable by the embryo cloth tensioning of one side pearl ground.
Above-mentioned one side pearl ground cloth expand in device, described housing have some recessed positioning recess along the length direction of locating hole, also there is spring between described securing member and housing, under the elastic force effect of spring, above-mentioned securing member outer end is resisted against outside positioning disk, and described securing member the inner also can embed any one positioning recess place above-mentioned through positioning disk.
Can ensure that securing member the inner is embedded in positioning recess place all the time under the elastic force effect of spring, thus form stable location.Regulate punishment in advance bar for the moment, apply to be pulled by securing member after external force overcomes spring force, securing member the inner departs from positioning recess place, and punishment in advance bar once moving along locating hole, thus realizes the object regulating punishment in advance bar one.
Above-mentioned one side pearl ground cloth expand in device, described housing have some threaded locked holes along the length direction of locating hole, described securing member is screw, described screw outer end is resisted against outside positioning disk, and described screw the inner also can be threaded in any one screw lock hole place above-mentioned through positioning disk.
After screw is threaded with threaded locked holes, stable being connected with housing of positioning disk can be made.
Expand in device at above-mentioned one side pearl ground cloth, the quantity of described securing member is two, and two securing members lay respectively at the both sides of locating hole.
Two securing members can be more stable the positioning disk that makes be connected with housing.
Above-mentioned one side pearl ground cloth expand in device, described positioning disk and securing member form a lock cell in the end of punishment in advance bar one, and the quantity of described lock cell is two and lays respectively at the two ends of punishment in advance bar one.
Two lock cells can stable positioning the two ends of punishment in advance bar one.
Compared with prior art, the processing technology of this one side pearl ground cloth is divided into a few procedure due to orderly, that is: get the raw materials ready, dye, shape and apply.Therefore, its operation is reasonable, and the whole process time is short, and working (machining) efficiency is higher.
This one side pearl ground cloth expand device owing to there is tensioned portion one and tensioned portion two respectively at the two ends expanding portion, tensioned portion one and tensioned portion two can effectively by the two ends tensionings of embryo cloth of one side pearl ground, and its stability is higher.
Meanwhile, because the portion of expanding is obliquely installed, it can make one side pearl ground embryo cloth have in housing and larger expand area, reduces shaping time and sizing cost, has higher practical value.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram expanding device of this one side pearl ground cloth.
Fig. 2 is the partial structurtes schematic diagram expanding locating hole place in device of this one side pearl ground cloth.
Fig. 3 is the sectional structure schematic diagram expanding punishment in advance bar one place in device of this one side pearl ground cloth.
Fig. 4 is the structural representation expanding securing member place in device of this one side pearl ground cloth.
In figure, 1, housing; 1a, import; 1b, outlet; 1c, locating hole; 1d, positioning recess; 2, punishment in advance bar one; 2a, positioning disk; 3, punishment in advance bar two; 4, punishment in advance bar three; 5, punishment in advance bar four; 6, tensioned portion one; 7, tensioned portion two; 8, portion is expanded; 9, heating member; 10, cylinder; 10a, locating slot; 11, bearing; 12, securing member; 13, spring.
Detailed description of the invention
Embodiment one
The processing technology of this one side pearl ground cloth comprises the following steps:
A, to get the raw materials ready: the one side pearl ground embryo cloth getting out primary colors.Wherein, in one side pearl ground embryo cloth, viscose accounts for 33%, cotton accounts for 44%, terylene accounts for 23%.
B, dyeing: embryo cloth is dyeed by common colouring method.In the present embodiment, dye in alkaline bath.
C, sizing: after embryo cloth drying to be dyed, tiled by the embryo cloth of drying, then on embryo cloth, dip resin, next send into the embryo cloth dipping resin in enameling furnace and toast, obtain the embryo cloth of shaping after baking.Temperature in enameling furnace is 70 DEG C, and described baking time is 4 minutes.
D, coating: the embryo cloth after sizing applies silver ion antimicrobial agent, obtain one side pearl ground cloth.
The one side pearl ground embryo cloth of primary colors can commercially directly be bought.Certainly, also directly can be processed by common processing method.
Required color is produced by making the one side pearl of primary colors ground embryo cloth possess after dyeing.Then, embryo cloth dips resin and obtains the embryo cloth of shaping after toasting.One side pearl ground cloth is made to possess antibacterial function through last coating operation.
As shown in Figure 1, the device that expands of this one side pearl ground cloth comprises an inner housing 1 for cavity, and the left and right sides of described housing 1 has the import 1a that communicates with its inner chamber respectively and exports 1b.
Four punishment in advance bars are connected with: punishment in advance bar 1 in housing 1, punishment in advance bar 23, punishment in advance bar 34 and punishment in advance bar 45, above-mentioned punishment in advance bar 1, punishment in advance bar 23, punishment in advance bar 34 and punishment in advance bar 45 be arranged in parallel, described punishment in advance bar 1 is positioned at punishment in advance bar 23 top, described punishment in advance bar 34 is positioned at punishment in advance bar 45 top, the portion that expands 8 for expanding one side pearl ground cloth is formed between described punishment in advance bar 1 and punishment in advance bar 45, the tensioned portion 1 being used for tensioning cloth front end place is formed between described punishment in advance bar 1 and punishment in advance bar 23, the tensioned portion 27 being used for tensioning cloth rear end is formed between described punishment in advance bar 34 and punishment in advance bar 45.
Import 1a is close to bottom housing 1, and described outlet 1b is close to housing 1 top.Punishment in advance bar 23 is close to import 1a place, and punishment in advance bar 34 is close to outlet 1b place.
Top in housing 1 and bottom all have heating member 9.In the present embodiment, heating member 9 is electrical heating wire, the temperature in the lifting housing that after energising, it can be stable.
On four punishment in advance bars (punishment in advance bar 1, punishment in advance bar 23, punishment in advance bar 34 and punishment in advance bar 4 5), all cover has cylinder 10.
As shown in Figure 3, on punishment in advance bar, cover has bearing 11, and described bearing 11 is between cylinder 10 and punishment in advance bar.
Bearing 11 inner ring is connected on punishment in advance bar, and have the locating slot 10a that annular is recessed inside described cylinder 10, above-mentioned bearing 11 outer ring is embedded in locating slot 10a place.
Have governor motion between punishment in advance bar 1 and housing 1, under the effect of governor motion, above-mentioned punishment in advance bar 1 can be moved relative to housing 1 and the punishment in advance bar 1 after movement can also be located by above-mentioned governor motion.
Governor motion comprises the bar shaped locating hole 1c run through housing 1 both sides, the two ends of described punishment in advance bar 1 are passed corresponding locating hole 1c and stretch out housing 1, the end of described punishment in advance bar 1 has positioning disk 2a in the form of annular discs, described positioning disk 2a has securing member 12, above-mentioned securing member 12 outer end is resisted against on positioning disk 2a, and securing member 12 the inner is passed positioning disk 2a and is connected on housing 1.
As shown in Figure 2 and Figure 4, housing 1 have some recessed positioning recess 1d along the length direction of locating hole 1c, between described securing member 12 and housing 1, also there is spring 13, under the elastic force effect of spring 13, above-mentioned securing member 12 outer end is resisted against outside positioning disk 2a, and described securing member 12 the inner also can embed above-mentioned any one positioning recess 1d place through positioning disk 2a.
Governor motion also can adopt another scheme, that is: housing have some threaded locked holes along the length direction of locating hole, described securing member is screw, described screw outer end is resisted against outside positioning disk, and described screw the inner also can be threaded in any one screw lock hole place above-mentioned through positioning disk.
The quantity of securing member 12 is two, and two securing members 12 lay respectively at the both sides of locating hole 1c.
Positioning disk 2a and securing member 12 form a lock cell in the end of punishment in advance bar 1, and the quantity of described lock cell is two and lays respectively at the two ends of punishment in advance bar 1.
Need the one side pearl ground embryo cloth of sizing to send in housing 1 by import 1a, tensioned portion 1 and tensioned portion 27 by the two ends tensioning of one side pearl ground embryo cloth, thus make the one side pearl ground embryo cloth being positioned at place of the portion of expanding 8 obtain smooth expanding at housing 1.Because the upper and lower in housing 1 all has heating member 9, the heating member 9 after energising thus sizing is realized to the one side pearl ground embryo cloth expanded.
Then, the one side pearl ground embryo cloth after sizing is exported by outlet 1b again.
Embodiment two
The processing technology of this one side pearl ground cloth comprises the following steps:
A, to get the raw materials ready: the one side pearl ground embryo cloth getting out primary colors.Wherein, in one side pearl ground embryo cloth, viscose accounts for 33%, cotton accounts for 44%, terylene accounts for 23%.
B, dyeing: embryo cloth is dyeed by common colouring method.In the present embodiment, dye in alkaline bath.
C, sizing: after embryo cloth drying to be dyed, tiled by the embryo cloth of drying, then on embryo cloth, dip resin, next send into the embryo cloth dipping resin in enameling furnace and toast, obtain the embryo cloth of shaping after baking.Temperature in enameling furnace is 80 DEG C, and described baking time is 8 minutes.
D, coating: the embryo cloth after sizing applies silver ion antimicrobial agent, obtain one side pearl ground cloth.
The one side pearl ground embryo cloth of primary colors can commercially directly be bought.Certainly, also directly can be processed by common processing method.
Required color is produced by making the one side pearl of primary colors ground embryo cloth possess after dyeing.Then, embryo cloth dips resin and obtains the embryo cloth of shaping after toasting.One side pearl ground cloth is made to possess antibacterial function through last coating operation.
Embodiment three
The processing technology of this one side pearl ground cloth comprises the following steps:
A, to get the raw materials ready: the one side pearl ground embryo cloth getting out primary colors.Wherein, in one side pearl ground embryo cloth, viscose accounts for 33%, cotton accounts for 44%, terylene accounts for 23%.
B, dyeing: embryo cloth is dyeed by common colouring method.In the present embodiment, dye in alkaline bath.
C, sizing: after embryo cloth drying to be dyed, tiled by the embryo cloth of drying, then on embryo cloth, dip resin, next send into the embryo cloth dipping resin in enameling furnace and toast, obtain the embryo cloth of shaping after baking.Temperature in enameling furnace is 75 DEG C, and described baking time is 6 minutes.
D, coating: the embryo cloth after sizing applies silver ion antimicrobial agent, obtain one side pearl ground cloth.
The one side pearl ground embryo cloth of primary colors can commercially directly be bought.Certainly, also directly can be processed by common processing method.
Required color is produced by making the one side pearl of primary colors ground embryo cloth possess after dyeing.Then, embryo cloth dips resin and obtains the embryo cloth of shaping after toasting.One side pearl ground cloth is made to possess antibacterial function through last coating operation.