CN111575885A - High-temperature shaping device and processing method for cashmere textile processing - Google Patents
High-temperature shaping device and processing method for cashmere textile processing Download PDFInfo
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- CN111575885A CN111575885A CN202010431190.8A CN202010431190A CN111575885A CN 111575885 A CN111575885 A CN 111575885A CN 202010431190 A CN202010431190 A CN 202010431190A CN 111575885 A CN111575885 A CN 111575885A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a high-temperature shaping device and a processing method for cashmere textile processing, and the specific processing method comprises the following steps: the method comprises the following steps: the glass fiber filament yarn and the cashmere yarn are respectively threaded into a front yarn feeder and a rear yarn feeder by utilizing double yarn feeding feeders, and the two materials simultaneously enter a needle hook; step two: under the action of the triangular function of the flat knitting machine, the cashmere yarns and the glass fiber filament yarns are uniformly looped to form weft-knitted front and back layer clothing blanks, the cashmere yarns are arranged on the front side of the clothing blanks, and the glass fiber filament yarns are arranged on the back side of the clothing blanks; step three: the method is characterized in that a full-automatic computerized flat knitting machine is adopted for knitting, a knitting process is set through computer programming, the yarn density, the speed and different traction values are adjusted by a plurality of yarn mouths in sections, a double-layer and double-side-texture clothes blank is knitted, and the front layer of the clothes blank is a virtual lifting texture knitted by cashmere yarns. The production method is stable and reliable, simple in equipment, convenient to operate, strong in practicability and suitable for wide popularization and use.
Description
Technical Field
The invention belongs to the technical field of cashmere textile processing, and particularly relates to a high-temperature shaping device and a processing method for cashmere textile processing.
Background
The flax is mostly woven by a gripper loom and a rapier loom internationally, and products comprise delicate and elegant flax handkerchiefs, shirting materials, crepe silk, fancy color yarn products, sportswear and cashmere products. The household product then comprises: curtains, wall coverings, table coverings, bedding, and the like. The industrial products include: canvas, luggage tents, insulating cloth, filter cloth, and aerospace products. Cashmere is animal fiber, soft and fine, and high in crimpness, while flax is fabric fiber, the subsequent spinning fiber with coarse fiber and high rigidity is seriously damaged, the cashmere and the flax are different spinning processes, but the mixed spinning of the cashmere and the flax must take the disadvantage of large length dispersion of the cashmere into consideration, and the spinning difficulty is very high. The existing high-temperature shaping device and method for processing cashmere textiles have the disadvantages of complex equipment, high manufacturing cost, instability and no bacteriostatic effect.
Disclosure of Invention
The invention aims to provide a high-temperature setting device and a processing method for cashmere textile processing, and aims to solve the problems that the existing high-temperature setting device and the existing processing method for cashmere textile processing, which are proposed in the background art, are complex in equipment, high in manufacturing cost, unstable and have no bacteriostatic effect.
In order to achieve the purpose, the invention provides the following technical scheme: a high-temperature setting device and a processing method for cashmere textile processing are disclosed, the specific processing method comprises the following steps:
the method comprises the following steps: the glass fiber filament yarn and the cashmere yarn are respectively threaded into a front yarn feeder and a rear yarn feeder by utilizing double yarn feeding feeders, and the two materials simultaneously enter a needle hook;
step two: under the action of the triangular function of the flat knitting machine, the cashmere yarns and the glass fiber filament yarns are uniformly looped to form weft-knitted front and back layer clothing blanks, the cashmere yarns are arranged on the front side of the clothing blanks, and the glass fiber filament yarns are arranged on the back side of the clothing blanks;
step three: the method comprises the following steps of knitting by adopting a full-automatic computerized flat knitting machine, setting a knitting process through computer programming, and knitting a double-layer and double-sided-texture clothes blank by utilizing a plurality of yarn mouths to adjust the yarn density, the speed and different traction values in a segmented manner, wherein the front layer of the clothes blank is a virtual lifting texture knitted by cashmere yarns, the back layer of the clothes blank is a plain stitch texture formed by glass fiber filament yarns, and an air layer is arranged between the two textures;
step four: processing the silver ion fiber yarns and the zinc ion fiber yarns into bacteriostatic fabric yarns by a textile machine;
step five: weaving the fabric yarns in the third step and the fourth step by using a loom, controlling the feeding weight to be 110 g/m, controlling the drafting multiple to be 5 times, controlling the weight of wool tops to be 22 g/m, and controlling the unevenness rate of the weight of the wool tops to be 0-1%; in the two-needle and two-needle step, the feeding weight is controlled to be 44 g/m, the drafting multiple is 5.15 times, the weight of wool tops is 8.6 g/m, the unevenness rate of the weight of the produced wool tops is 0-1%, and a finished product is prepared;
step six: clamping the finished cashmere textile between PP extrusion rollers and penetrating through a feeding channel, switching on a quartz heating pipe power supply, and carrying out high-temperature setting on the finished cashmere textile by utilizing constant-temperature heating of a temperature controller;
step seven: and (5) inspecting the finished cashmere textile.
The high-temperature setting device and the processing method for cashmere textile processing according to claim 1, wherein the high-temperature setting device for cashmere textile processing comprises: the device comprises a feeding channel, a quartz heating pipe and a PP extrusion roll shaft; the utility model discloses a quartz heating pipe, including feedstock channel, fixed axle, quartz heating pipe, ceramic mount pad, temperature controller, detection probe, temperature controller, feeding channel's inner surface layer is provided with insulating layer and makes for glass fiber material, upper end and lower extreme all connect the fixed axle through spring assembly in feedstock channel's the feed inlet, and the peripheral cover of fixed axle is equipped with PP extrusion roller, quartz heating pipe is installed through ceramic mount pad at feedstock channel's interior top, feedstock channel's top is provided with the temperature controller through the connecting plate, and the current output end of temperature controller and quartz.
Further, the metric count of the cashmere yarns is as follows: the coarse spinning is 16Nm-40Nm, and the fine spinning is 28Nm-140 Nm.
Further, after the cashmere raw material is opened by a wool making machine, 3X wool oil and water are added according to the weight ratio of 1: 15, the moisture regain is 20 percent according to the water content, and the cashmere raw material is sealed for more than 20 hours; wherein the average length of cashmere is 37.5 mm, the content of short fibers is 14.9%, and the average fineness is 16.1 μm.
And further, the yarn in the third step and the fourth step is sent to a double-twisting process for double-twisting, wherein the double-twisting degree is 380T/M-390T/M, and the speed is controlled to 5500-6500 revolutions per minute.
Further, the heating temperature of the quartz heating tube in the sixth step is controlled at 120-140 ℃.
Compared with the prior art, the invention has the beneficial effects that:
(1) the cashmere product of the invention not only has the hand feeling, texture and appearance of common cashmere products, but also combines the worsted cashmere process with the semi-automatic process by utilizing worsted equipment, so that the yarn has the characteristics of good elasticity, soft hand feeling and smoothness of cashmere, and also has the bacteria inhibiting effect of flax, the hygroscopicity and the air permeability are excellent, and the blended yarn also has the characteristics of high strength of the flax, the wear resistance and the pilling resistance are obviously superior to those of pure cashmere products, and the glass fiber yarn is used for resisting high temperature, has certain flame resistance, has prominent acid-base corrosion resistance effect, and has the effect of resisting weathering.
(2) Utilize silver ion cellosilk and zinc ion cellosilk, adopt the weaving machine to process into antibacterial precoat, restrain bacterial growing, improve the cleanness of cloth to play the effect of stretch-proofing.
(3) The high-temperature shaping device and the processing method for processing the cashmere textile greatly reduce the method steps, save the manufacturing process cost, have stable and reliable production method, simple equipment, convenient operation and strong practicability, and are suitable for wide popularization and use.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A high-temperature setting device and a processing method for cashmere textile processing are disclosed, the specific processing method comprises the following steps:
the method comprises the following steps: the glass fiber filament yarn and the cashmere yarn are respectively threaded into a front yarn feeder and a rear yarn feeder by utilizing double yarn feeding feeders, and the two materials simultaneously enter a needle hook;
step two: under the action of the triangular function of the flat knitting machine, the cashmere yarns and the glass fiber filament yarns are uniformly looped to form weft-knitted front and back layer clothing blanks, the cashmere yarns are arranged on the front side of the clothing blanks, and the glass fiber filament yarns are arranged on the back side of the clothing blanks;
step three: the method comprises the following steps of knitting by adopting a full-automatic computerized flat knitting machine, setting a knitting process through computer programming, and knitting a double-layer and double-sided-texture clothes blank by utilizing a plurality of yarn mouths to adjust the yarn density, the speed and different traction values in a segmented manner, wherein the front layer of the clothes blank is a virtual lifting texture knitted by cashmere yarns, the back layer of the clothes blank is a plain stitch texture formed by glass fiber filament yarns, and an air layer is arranged between the two textures;
step four: processing the silver ion fiber yarns and the zinc ion fiber yarns into bacteriostatic fabric yarns by a textile machine;
step five: weaving the fabric yarns in the third step and the fourth step by using a loom, controlling the feeding weight to be 110 g/m, controlling the drafting multiple to be 5 times, controlling the weight of wool tops to be 22 g/m, and controlling the unevenness rate of the weight of the wool tops to be 0-1%; in the two-needle and two-needle step, the feeding weight is controlled to be 44 g/m, the drafting multiple is 5.15 times, the weight of wool tops is 8.6 g/m, the unevenness rate of the weight of the produced wool tops is 0-1%, and a finished product is prepared;
step six: clamping the finished cashmere textile between PP extrusion rollers and penetrating through a feeding channel, switching on a quartz heating pipe power supply, and carrying out high-temperature setting on the finished cashmere textile by utilizing constant-temperature heating of a temperature controller;
step seven: and (5) inspecting the finished cashmere textile.
The high-temperature setting device and the processing method for cashmere textile processing according to claim 1, wherein the high-temperature setting device for cashmere textile processing comprises: the device comprises a feeding channel, a quartz heating pipe and a PP extrusion roll shaft; the utility model discloses a quartz heating pipe, including feedstock channel, fixed axle, quartz heating pipe, ceramic mount pad, temperature controller, detection probe, temperature controller, feeding channel's inner surface layer is provided with insulating layer and makes for glass fiber material, upper end and lower extreme all connect the fixed axle through spring assembly in feedstock channel's the feed inlet, and the peripheral cover of fixed axle is equipped with PP extrusion roller, quartz heating pipe is installed through ceramic mount pad at feedstock channel's interior top, feedstock channel's top is provided with the temperature controller through the connecting plate, and the current output end of temperature controller and quartz.
Wherein, the metric count of the cashmere yarn is as follows: the coarse spinning is 16Nm-40Nm, and the fine spinning is 28Nm-140 Nm.
Wherein, after the cashmere raw material is opened by a wool making machine, 3X wool oil is added according to the weight ratio of 1: 15, the moisture regain is 20 percent according to the water content, and the cashmere raw material is sealed for more than 20 hours; wherein the average length of cashmere is 37.5 mm, the content of short fibers is 14.9%, and the average fineness is 16.1 μm.
And sending the yarn in the third step and the fourth step to a two-for-one twisting process, wherein the two-for-one twisting degree is 380T/M-390T/M, and the speed is controlled to 5500-6500 revolutions per minute.
Wherein the heating temperature of the quartz heating tube in the sixth step is controlled at 120-140 ℃.
Example 2
A high-temperature setting device and a processing method for cashmere textile processing are disclosed, the specific processing method comprises the following steps:
the method comprises the following steps: the glass fiber filament yarn and the cashmere yarn are respectively threaded into a front yarn feeder and a rear yarn feeder by utilizing double yarn feeding feeders, and the two materials simultaneously enter a needle hook;
step two: under the action of the triangular function of the flat knitting machine, the cashmere yarns and the glass fiber filament yarns are uniformly looped to form weft-knitted front and back layer clothing blanks, the cashmere yarns are arranged on the front side of the clothing blanks, and the glass fiber filament yarns are arranged on the back side of the clothing blanks;
step three: the method comprises the steps of setting a weaving process by computer programming by adopting a full-automatic computer air-jet loom, and weaving a double-layer and double-sided-texture clothes blank by utilizing a plurality of yarn nozzles to adjust the yarn density, the speed and different traction values in a segmented manner, wherein the front layer of the clothes blank is a virtual lift texture woven by cashmere yarns, the back layer of the clothes blank is a plain stitch texture formed by glass fiber filament yarns, and an air layer is arranged between the two textures;
step four: processing the silver ion fiber yarns and the zinc ion fiber yarns into bacteriostatic fabric yarns by a textile machine;
step five: weaving the fabric yarns in the third step and the fourth step by using a loom, controlling the feeding weight to be 110 g/m, controlling the drafting multiple to be 5 times, controlling the weight of wool tops to be 22 g/m, and controlling the unevenness rate of the weight of the wool tops to be 0-1%; in the two-needle and two-needle step, the feeding weight is controlled to be 44 g/m, the drafting multiple is 5.15 times, the weight of wool tops is 8.6 g/m, the unevenness rate of the weight of the produced wool tops is 0-1%, and a finished product is prepared;
step six: clamping the finished cashmere textile between PP extrusion rollers and penetrating through a feeding channel, switching on a quartz heating pipe power supply, and carrying out high-temperature setting on the finished cashmere textile by utilizing constant-temperature heating of a temperature controller;
step seven: and (5) inspecting the finished cashmere textile.
The high-temperature setting device and the processing method for cashmere textile processing according to claim 1, wherein the high-temperature setting device for cashmere textile processing comprises: the device comprises a feeding channel, a quartz heating pipe and a PP extrusion roll shaft; the utility model discloses a quartz heating pipe, including feedstock channel, fixed axle, quartz heating pipe, ceramic mount pad, temperature controller, detection probe, temperature controller, feeding channel's inner surface layer is provided with insulating layer and makes for glass fiber material, upper end and lower extreme all connect the fixed axle through spring assembly in feedstock channel's the feed inlet, and the peripheral cover of fixed axle is equipped with PP extrusion roller, quartz heating pipe is installed through ceramic mount pad at feedstock channel's interior top, feedstock channel's top is provided with the temperature controller through the connecting plate, and the current output end of temperature controller and quartz.
Wherein, the metric count of the cashmere yarn is as follows: the coarse spinning is 16Nm-40Nm, and the fine spinning is 28Nm-140 Nm.
Wherein, after the cashmere raw material is opened by a wool making machine, 3X wool oil is added according to the weight ratio of 1: 15, the moisture regain is 20 percent according to the water content, and the cashmere raw material is sealed for more than 20 hours; wherein the average length of cashmere is 37.5 mm, the content of short fibers is 14.9%, and the average fineness is 16.1 μm.
And sending the yarn in the third step and the fourth step to a two-for-one twisting process, wherein the two-for-one twisting degree is 380T/M-390T/M, and the speed is controlled to 5500-6500 revolutions per minute.
Wherein the heating temperature of the quartz heating tube in the sixth step is controlled at 120-140 ℃.
When the invention works: the cashmere product disclosed by the invention has the hand feeling, texture and appearance of a common cashmere product, and the worsted cashmere process and the semi-automatic process are combined by utilizing worsted equipment, so that the yarn has the characteristics of good elasticity, soft hand feeling and smoothness of cashmere, and also has the bacteria inhibiting effect of flax, the hygroscopicity and the air permeability are excellent, and the blended yarn also has the characteristics of high flax strength, the wear resistance and the pilling resistance are obviously superior to those of a pure cashmere product, and the glass fiber yarn is high temperature resistant, has certain flame resistance, has a prominent acid-base corrosion resistance effect, and has the effect of resisting weathering; the silver ion fiber yarns and the zinc ion fiber yarns are processed into an antibacterial fabric layer by a textile machine, so that the bacterial growth is inhibited, the cleanness of the cloth is improved, and the anti-stretching effect is achieved; the high-temperature shaping device and the processing method for processing the cashmere textile greatly reduce the method steps, save the manufacturing process cost, have stable and reliable production method, simple equipment, convenient operation and strong practicability, and are suitable for wide popularization and use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A high-temperature setting device and a processing method for cashmere textile processing are characterized in that the specific processing method comprises the following steps:
the method comprises the following steps: the glass fiber filament yarn and the cashmere yarn are respectively threaded into a front yarn feeder and a rear yarn feeder by utilizing double yarn feeding feeders, and the two materials simultaneously enter a needle hook;
step two: under the action of the triangular function of the flat knitting machine, the cashmere yarns and the glass fiber filament yarns are uniformly looped to form weft-knitted front and back layer clothing blanks, the cashmere yarns are arranged on the front side of the clothing blanks, and the glass fiber filament yarns are arranged on the back side of the clothing blanks;
step three: the method comprises the following steps of knitting by adopting a full-automatic computerized flat knitting machine, setting a knitting process through computer programming, and knitting a double-layer and double-sided-texture clothes blank by utilizing a plurality of yarn mouths to adjust the yarn density, the speed and different traction values in a segmented manner, wherein the front layer of the clothes blank is a virtual lifting texture knitted by cashmere yarns, the back layer of the clothes blank is a plain stitch texture formed by glass fiber filament yarns, and an air layer is arranged between the two textures;
step four: processing the silver ion fiber yarns and the zinc ion fiber yarns into bacteriostatic fabric yarns by a textile machine;
step five: weaving the fabric yarns in the third step and the fourth step by using a loom, controlling the feeding weight to be 110 g/m, controlling the drafting multiple to be 5 times, controlling the weight of wool tops to be 22 g/m, and controlling the unevenness rate of the weight of the wool tops to be 0-1%; in the two-needle and two-needle step, the feeding weight is controlled to be 44 g/m, the drafting multiple is 5.15 times, the weight of wool tops is 8.6 g/m, the unevenness rate of the weight of the produced wool tops is 0-1%, and a finished product is prepared;
step six: clamping the finished cashmere textile between PP extrusion rollers and penetrating through a feeding channel, switching on a quartz heating pipe power supply, and carrying out high-temperature setting on the finished cashmere textile by utilizing constant-temperature heating of a temperature controller;
step seven: and (5) inspecting the finished cashmere textile.
2. The high-temperature setting device for cashmere textile processing and the processing method thereof according to claim 1 are characterized by comprising: the device comprises a feeding channel, a quartz heating pipe and a PP extrusion roll shaft; the utility model discloses a quartz heating pipe, including feedstock channel, fixed axle, quartz heating pipe, ceramic mount pad, temperature controller, detection probe, temperature controller, feeding channel's inner surface layer is provided with insulating layer and makes for glass fiber material, upper end and lower extreme all connect the fixed axle through spring assembly in feedstock channel's the feed inlet, and the peripheral cover of fixed axle is equipped with PP extrusion roller, quartz heating pipe is installed through ceramic mount pad at feedstock channel's interior top, feedstock channel's top is provided with the temperature controller through the connecting plate, and the current output end of temperature controller and quartz.
3. The high-temperature setting device and the processing method for cashmere textile processing according to claim 1 are characterized in that: the metric count of the cashmere yarns is as follows: the coarse spinning is 16Nm-40Nm, and the fine spinning is 28Nm-140 Nm.
4. The high-temperature setting device and the processing method for cashmere textile processing according to claim 1 are characterized in that: opening cashmere raw materials by a wool making machine, adding 3X wool oil in a weight ratio of 1: 15, and closing the bin for more than 20 hours when the moisture regain reaches 20% according to the water content; wherein the average length of cashmere is 37.5 mm, the content of short fibers is 14.9%, and the average fineness is 16.1 μm.
5. The high-temperature setting device and the processing method for cashmere textile processing according to claim 1 are characterized in that: and sending the yarn in the third step and the fourth step to a two-for-one twisting process, wherein the two-for-one twisting degree is 380T/M-390T/M, and the speed is controlled to 5500-6500 revolutions per minute.
6. The high-temperature setting device and the processing method for cashmere textile processing according to claim 1 are characterized in that: the heating temperature of the quartz heating tube in the sixth step is controlled at 120-140 ℃.
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| CN202010431190.8A CN111575885A (en) | 2020-05-20 | 2020-05-20 | High-temperature shaping device and processing method for cashmere textile processing |
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| CN202010431190.8A CN111575885A (en) | 2020-05-20 | 2020-05-20 | High-temperature shaping device and processing method for cashmere textile processing |
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