CN201199487Y

CN201199487Y - Equipment for riveting and coiling capacitor

Info

Publication number: CN201199487Y
Application number: CNU2008201142141U
Authority: CN
Inventors: 陈汉璋
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-05-23
Filing date: 2008-05-23
Publication date: 2009-02-25
Anticipated expiration: 2018-05-23

Abstract

The utility model relates to capacitor riveting and winding equipment which comprises a winding needle shaft main body, a cementing main seat, a holding device, a foil-sending device, a cold-pressing mould mechanism, a shell and seven groups of baiting trays, wherein, the winding needle shaft main body is connected with the cementing main seat inside the shell, one side of the cementing main seat is provided with the holding device with an upper fixture and a lower fixture, the foil-sending device is arranged between the cold-pressing mould mechanism and the holding device, the lower part of an oil hydraulic cylinder of the cold-pressing mould mechanism is connected with a mould sliding seat, the baiting tray part comprises a braking wheel, a braking copper sheet and a tension cylinder. The equipment changes a traditional machine which is formed by three machines into an integrated machine, which is convenient for operation and maintenance; the tension baiting adopts a mechanical braking sheet, a wear resistance sheet steel and a cylinder by force control, with simple assembly and lowered cost; the cold-pressing mould mechanism adopts the structure receiving balanced force from the four sides, the problem of aluminum foil and electrolytic paper that the aluminum foil can not be wound due to the movement of the sliding seat is solved; a paper-packing device is additionally arranged, thus strengthening the product quality.

Description

A kind of capacitor riveted joint and winding apparatus

Technical field

The utility model relates to a kind of capacitor riveted joint and winding apparatus.

Background technology

At present general capacitor equipment adopts three machines of two nails, one volume to synthesize a cover machine, such equipment all exists certain defective aspect a lot: for example owing to put apart from distant three seats in the plane, usually aluminium foil being pulled to the up-coiler needs from riveting machine just can move on the up-coiler for 3-4 meters, in this process,, operate and keep in repair very inconvenient in process of production if then can waste a lot of raw material and time because of carelessness; Former type adopts the motor type blowing, do not having under the situation of tension force, raw material must pass through track, baffle plate, back-up ring could roll up neat product, and raw material directly produce with track, baffle plate, back-up ring and collide and cause the raw material scratch, thereby directly influence the quality of raw-material loss and product; Do not having under the situation of tension force, aluminium foil and paper move about easily during coiling, cause that coil paper is uneven, aluminium foil is not overlapping, make that the product loss is big, capacity is unstable; In addition, when former machine is reeled, be easy to generate aluminium foil when moving and be offset to the left and right because of the cut-out slide, positive and negative paper tinsel is nonoverlapping when causing roll set is involved in, influence the loss of product, a lot of machines do not have cushioning one deck paper function, do not have firm effect when the producing high-grade product.

The utility model content

The purpose of this utility model provides riveted joint of a kind of capacitor and winding apparatus,, inefficiency big with the loss that overcomes existing equipment Operation and Maintenance inconvenience, product, adds firm inadequately deficiency in man-hour.

The purpose of this utility model is to be achieved through the following technical solutions:

A kind of capacitor riveted joint and winding apparatus, comprise by volume needle shaft main body, the gluing seat of honour, clamping device, send paper tinsel device, cold stamping die mechanism, casing and seven groups of discharge plates to form, the side of described casing is provided with the program control screen and has the volume needle shaft main body of glue reel base, volume needle shaft main body connects the gluing seat of honour of casing inside, one side of the described gluing seat of honour is provided with the clamping device that has lower clamp, and the both sides up and down of clamping device are respectively equipped with the electrolysis paper disc; The described paper tinsel device that send is arranged between cold stamping die mechanism and the clamping device, send the end of paper tinsel device to connect folding degree pulley by roller, folding degree pulley connects the folding degree stepping motor of end, and the inner and outer portions of described cold stamping die mechanism is not provided with guide card stepping motor and guide card disk; The described upper and lower both sides of paper tinsel device of sending are respectively equipped with feeding mainboard and feeding base, and negative paper tinsel cutting knife is separately positioned on top and the bottom of sending the paper tinsel device with positive paper tinsel cutting knife; Described clamping device is divided into upper and lower two parts, and the downside of last anchor clamps is provided with the cut paper blade, and the lower clamp sidepiece is provided with charging top wheel; The top of the described gluing seat of honour is provided with unidirectional guide wheel and optoelectronic induction wheel, and the front side of unidirectional guide wheel is provided with cutting edge.

The mould main panel upside of described cold stamping die mechanism is oil hydraulic cylinder fixedly, the bottom of oil hydraulic cylinder connects the mould slide, the bottom of mould slide is provided with patrix material returned shell fragment and counterdie material returned shell fragment, and the right side of guide card wheel is provided with the guide card cutting knife, and the sidepiece of stepper motor is provided with film guiding slot and guide card locating wheel; Discharge plate partly comprises by brake wheel, brake copper sheet, tension force cylinder and forming, establish the material holder in the described brake wheel, the outside of brake wheel connects the brake copper sheet, one end of brake copper sheet connects the blowing swing arm by adjusting spring, and the middle part of blowing swing arm and end connect tension force cylinder and guide wheel respectively.

The lower end of the main body panel of described volume needle shaft main body is provided with the main body oscillating cylinder, the two ends that the pin at the middle part of main body panel is chewed support connect wireline reel and volume pin respectively, the other end of volume pin connects volume pin fulcrum, the opposite side of main body panel is provided with the advance and retreat pin cylinder that is connected with the pin swing arm of advancing and retreat, the end of advance and retreat pin cylinder connects the cylinder holder, and described volume needle shaft main body is provided with servomotor.

Capacitor riveted joint described in the utility model with the beneficial effect of winding apparatus is: with three traditional machines is the all-in-one that changes into of a cover machine, is convenient to Operation and Maintenance; The tension force blowing adopts mechanical brake sheet, wear-resisting steel disc and the control of cylinder dynamics to form, and the blowing part is uneven to the coil paper of capacitor, aluminium foil is not overlapping, elasticity plays stabilization, assembles simply, reduced cost; Cold stamping die mechanism adopts the structure of four sides force balance, to such an extent as to can not cause mould to cause aluminium foil and guide card registration instability in the product on one side to stretching because of pressurized cylinder strength is excessive; Spool with cut off structure and comprise the swing spool seat of honour and the fixing slide group of cutting off, when cutting off material, aluminium foil and electrolytic paper can not corrugate and the problem that aluminium foil can't be involved in occurs because of slide mobile causes material; Installed the packing paper device additional, adopt that fractional motor driven gear, cylinder roll out paper and cut off, cushioning on two leads of capacitor body, can consolidate product quality.

Description of drawings

With reference to the accompanying drawings the utility model is described in further detail below.

Fig. 1 is the structural representation of described capacitor riveted joint of the utility model embodiment and winding apparatus;

Fig. 2 is the anchor clamps and the feeding part decomposing schematic representation of described capacitor riveted joint of the utility model embodiment and winding apparatus;

Fig. 3 is the cold stamping die mechanism side schematic view of described capacitor riveted joint of the utility model embodiment and winding apparatus;

Fig. 4 is described capacitor riveted joint of the utility model embodiment and winding apparatus discharge plate part schematic diagram;

Fig. 5 is described capacitor riveted joint of the utility model embodiment and winding apparatus volume needle shaft main body schematic diagram;

Fig. 6 is described capacitor riveted joint of the utility model embodiment and winding apparatus oil and gas path part schematic diagram.

Among the figure:

1, program control screen; 2, volume needle shaft main body; 2-1, main body panel; 2-2, volume pin fulcrum; 2-3, volume pin; 2-4, pin are chewed support; 2-5, wireline reel; 2-6, the swing arm of advance and retreat pin; 2-7, advance and retreat pin cylinder; 2-8, cylinder holder; 2-9, servomotor; 2-10, main body oscillating cylinder; 3, the gluing seat of honour; 3-1, optoelectronic induction wheel; 3-2, unidirectional guide wheel; 3-3, cutting edge; 4, clamping device; 4-1, last anchor clamps; 4-2, cut paper blade; 4-3, lower clamp; 4-4, charging top wheel; 5, send the paper tinsel device; 5-1, positive paper tinsel cutting knife; 5-2, negative paper tinsel blade; 5-3, feeding mainboard; 5-4, feeding base; 6, packing paper disk; 7, cold stamping die mechanism; 7-1, mould main panel; 7-2, oil hydraulic cylinder; 7-3, mould slide; 7-4, patrix material returned shell fragment; 7-5, counterdie material returned shell fragment; 7-6, guide card cutting knife; 7-7, guide card wheel; 7-8, insert groove; 7-9, stepper motor; 7-10, guide card locating wheel; 8, glue reel base; 9, folding degree stepping motor; 10, folding degree pulley; 11, negative paper tinsel disk; 12, electrolysis paper disc; 13, positive paper tinsel disk; 14, guide card disk; 15, decoder roller; 16, guide card stepping motor; 17, cross material roller; 18, brake wheel; 19, brake copper sheet; 20, material holder; 21, adjust spring; 22, tension force cylinder; 23, blowing swing arm; 24, guide wheel; 25, filter; 26, gas bucket; 27, divide adjuster valve; 28, electromagnetically operated valve; 29, cylinder; 30, increase cylinder; 31, electromagnetically operated valve; 32, oil hydraulic cylinder; 33, muffler; 34, divide adjuster valve; 35, tension force cylinder; 36, little electromagnetically operated valve; 37, cylinder; 38, casing.

Embodiment

As shown in Figure 1, described capacitor riveted joint of the utility model embodiment and winding apparatus, comprise by volume needle shaft main body 2, the gluing seat of honour 3, clamping device 4, send paper tinsel device 5, cold stamping die mechanism 7, casing 38 and seven groups of discharge plates to form, the side of described casing 38 is provided with program control screen 1 and has the volume needle shaft main body 2 of glue reel base 8, volume needle shaft main body 2 connects the gluing seat of honour 3 of casing 38 inside, one side of the described gluing seat of honour 3 is provided with the clamping device 4 that has lower clamp, and the both sides up and down of clamping device 4 are respectively equipped with electrolysis paper disc 12; The described paper tinsel device 5 that send is arranged between cold stamping die mechanism 7 and the clamping device 4, send the end of paper tinsel device 5 to connect folding degree pulley 10 by roller, folding degree pulley 10 connects the folding degree stepping motor 9 of ends, and the inner and outer portions of described cold stamping die mechanism 7 is not provided with guide card stepping motor 16 and guide card disk 14; Send paper tinsel device 5 to be connected by the packing paper disk 6 of roller with casing 38 outsides, the top cold stamping die in the cold stamping die mechanism 7 connects negative paper tinsel disk 11 by roller, and the cold stamping die of bottom passes through decoder roller 15 successively and is connected positive paper tinsel disk 13 with mistake material roller 17.

As shown in Figure 2, described capacitor riveted joint of the utility model embodiment and winding apparatus, anchor clamps wherein and feeding partly comprise send paper tinsel device 5, clamping device 4, the gluing seat of honour 3, the described upper and lower both sides of paper tinsel device 5 of sending are respectively equipped with feeding mainboard 5-3 and feeding base 5-4, and negative paper tinsel cutting knife 5-2 and positive paper tinsel cutting knife 5-1 are separately positioned on top and the bottom of sending paper tinsel device 5; Described clamping device 4 is divided into upper and lower two parts, and the downside of last anchor clamps 4-1 is provided with cut paper blade 4-2, and lower clamp 4-3 sidepiece is provided with charging top wheel 4-4; The top of the described gluing seat of honour 3 is provided with unidirectional guide wheel 3-2 and optoelectronic induction wheel 3-1, and the front side of unidirectional guide wheel 3-2 is provided with cutting edge 3-3; Feeding mainboard 5-3 startup is sent into the lower clamp edge to rapidoprint during work, unidirectional immediately guide wheel 3-2, last anchor clamps 4-1 and lower clamp 4-3 synchronizing close fastening material, closed back cut paper blade 4-2 cuts off material immediately, and the seat of honour of gluing simultaneously 3 is served adhesive tape, cuts film 3-3 adhesive tape is cut off.

As shown in Figure 3, described capacitor riveted joint of the utility model embodiment and winding apparatus, the mould main panel 7-1 upside of described cold stamping die mechanism 7 is oil hydraulic cylinder 7-2 fixedly, the bottom of oil hydraulic cylinder 7-2 connects mould slide 7-3, the bottom of mould slide 7-3 is provided with patrix material returned shell fragment 7-4 and counterdie material returned shell fragment 7-5, the right side of guide card wheel 7-7 is provided with guide card cutting knife 7-6, and the sidepiece of stepper motor 7-9 is provided with film guiding slot 7-8 and guide card locating wheel 7-10; Stepper motor 7-9 drives guide card wheel 7-7 when work in this position, film guiding slot 7-8 sends into mold base top, guide card is sent into the back oil hydraulic cylinder 7-2 that finishes and is started, promote mould slide block and then go up flat-die and the closed state of colding pressing that forms of lower punch, scissors cylinder operation when colding pressing, start the guide card scissors and cut off guide card, oil hydraulic cylinder 7-2 sets back and carries out next one action then.

As shown in Figure 4, described capacitor riveted joint of the utility model embodiment and winding apparatus, discharge plate partly comprises by brake wheel 18, brake copper sheet 19, tension force cylinder 22 and forming, establish material holder 20 in the described brake wheel 18, the outside of brake wheel 18 connects brake copper sheet 19, one end of brake copper sheet 19 connects blowing swing arm 23 by adjusting spring 21, and the middle part of blowing swing arm 23 and end connect tension force cylinder 22 and guide wheel 24 respectively; After material holder 20 installed material, material made blowing swing arm 23 press down along guide wheel 24 pullings thereupon, and brake copper sheet 19 is loosening gradually, and tension force cylinder 22 is depressed and produces tension force simultaneously, and then discharge plate is along with brake copper sheet 19 and brake wheel 18 rotate.

As shown in Figure 5, described capacitor riveted joint of the utility model embodiment and winding apparatus, the lower end of the main body panel 2-1 of described volume needle shaft main body 2 is provided with main body oscillating cylinder 2-10, the two ends that the pin at the middle part of main body panel 2-1 is chewed support 2-4 connect wireline reel 2-5 and volume pin 2-3 respectively, the other end of volume pin 2-3 connects volume pin fulcrum 2-2, the opposite side of main body panel 2-1 is provided with the advance and retreat pin cylinder 2-7 that is connected with the pin swing arm 2-6 that advances and retreat, the end of advance and retreat pin cylinder 2-7 connects cylinder holder 2-8, and described volume needle shaft main body 2 is provided with servomotor 2-9; Promote volume needle shaft main body 2 with main body oscillating cylinder 2-10 during work, drive wireline reel 2-5 and servomotor 2-9 transmission and batch product, make that batch the product branch that finishes goes out and carry out the gluing material returned and handle, advance and retreat pin cylinder 2-7 and the advance and retreat pin swing arm 2-6 wireline reel 2-5 that is used to slide passes in and out pin, makes the volume pin stretch out to batch product.

As shown in Figure 6, described capacitor riveted joint of the utility model embodiment and winding apparatus, filter 25 among the oil and gas path figure connects gas bucket 26, the branch line of gas bucket 26 is communicated with vertically dividing adjuster valve 34 with horizontal minute adjuster valve 27 respectively, the branch line of the little electromagnetically operated valve 36 that is connected respectively with each cylinder 37 connects muffler 33, electromagnetically operated valve 28, electromagnetically operated valve 31, cylinder 29 and oil hydraulic cylinder 32 respectively, divide the oil gas branch road of adjuster valve 27 to be provided with pressurized cylinder 30, divide the oil gas branch road of adjuster valve 34 to be provided with tension force cylinder 35.

Described capacitor riveted joint of above the utility model embodiment and winding apparatus, system is in the running mainly by PLC formula control servomotor and motor, electromagnetically operated valve starts pressurized cylinder and cylinder and finishes a series of actions, main body oscillating cylinder 2-10 swing volume needle shaft main body 2 during the equipment entry into service, volume pin 2-3 extend out to the gluing seat of honour 3, feeding mainboard 5-3 startup is sent into the lower clamp edge to rapidoprint, unidirectional immediately guide wheel 3-2, last anchor clamps 4-1 and lower clamp 4-3 synchronizing close fastening material, closed back cut paper blade 4-2 cuts off material immediately, the seat of honour of gluing simultaneously 3 is served adhesive tape, cut film 3-3 adhesive tape is cut off, the seat of honour of gluing simultaneously 3 sets back; Roll up advance and retreat pin cylinder 2-7 in the needle shaft main body 2 subsequently and start a volume pin 2-3 is return, volume needle shaft main body 2 resets, and the advance and retreat pin cylinder 2-7 after resetting is return and roll up next product immediately; The tensioner of discharge plate can be finished blowing according to the speed that wireline reel 2-5 reels, cold stamping die mechanism 7 entrys into service when volume pin 2-3 stopped after product had been rolled up, guide card is sent into startup oil hydraulic cylinder 7-2 promotion mould slide 7-3 in the die clearance, promote mould slide block and then go up flat-die and the closed state of colding pressing that forms of lower punch, scissors cylinder operation when colding pressing, start the guide card scissors and cut off guide card, oil hydraulic cylinder 7-2 sets back and carries out next one action then.

Claims

1. a capacitor is riveted and winding apparatus, comprise by volume needle shaft main body (2), the gluing seat of honour (3), clamping device (4), send paper tinsel device (5), cold stamping die mechanism (7), casing (38) and seven groups of discharge plates are formed, it is characterized in that: the side of described casing (38) is provided with program control screen (1) and has the volume needle shaft main body (2) of glue reel base (8), volume needle shaft main body (2) connects the inner gluing seat of honour (3) of casing (38), one side of the described gluing seat of honour (3) is provided with the clamping device (4) that has lower clamp, and the both sides up and down of clamping device (4) are respectively equipped with electrolysis paper disc (12); The described paper tinsel device (5) that send is arranged between cold stamping die mechanism (7) and the clamping device (4), send the end of paper tinsel device (5) to connect folding degree pulley (10) by roller, folding degree pulley (10) connects the folding degree stepping motor (9) of end, and the inner and outer portions of described cold stamping die mechanism (7) is not provided with guide card stepping motor (16) and guide card disk (14); Top cold stamping die in the cold stamping die mechanism (7) connects negative paper tinsel disk (11) by roller, and the cold stamping die of bottom passes through decoder roller (15) successively and is connected positive paper tinsel disk (13) with mistake material roller (17); The described upper and lower both sides of paper tinsel device (5) of sending are respectively equipped with feeding mainboard (5-3) and feeding base (5-4), and negative paper tinsel cutting knife (5-2) is separately positioned on top and the bottom of sending paper tinsel device (5) with positive paper tinsel cutting knife (5-1); Described clamping device (4) is divided into upper and lower two parts, and the downside of last anchor clamps (4-1) is provided with cut paper blade (4-2), and lower clamp (4-3) sidepiece is provided with charging top wheel (4-4); The discharge plate part is made up of brake wheel (18), brake copper sheet (19), tension force cylinder (22).

2. capacitor riveted joint according to claim 1 and winding apparatus, it is characterized in that: mould main panel (7-1) upside of described cold stamping die mechanism (7) is oil hydraulic cylinder (7-2) fixedly, the bottom of oil hydraulic cylinder (7-2) connects mould slide (7-3), the bottom of mould slide (7-3) is provided with patrix material returned shell fragment (7-4) and counterdie material returned shell fragment (7-5), the right side of guide card wheel (7-7) is provided with guide card cutting knife (7-6), and the sidepiece of stepper motor (7-9) is provided with film guiding slot (7-8) and guide card locating wheel (7-10).

3. capacitor riveted joint according to claim 1 and winding apparatus, it is characterized in that: described volume needle shaft main body (2) lower end is provided with main body oscillating cylinder (2-10), the pin at the middle part of main body panel (2-1) is chewed support (2-4) two ends and is connected wireline reel (2-5) and volume pin (2-3) respectively, the opposite side of main body panel (2-1) is provided with the advance and retreat pin cylinder (2-7) that is connected with the pin swing arm (2-6) of advancing and retreat, and the end of advance and retreat pin cylinders (2-7) connects cylinder holder (2-8).