CN110370669A - A kind of no tool marks whole-automatic note die-cutting device and turn note die-cutting process - Google Patents
A kind of no tool marks whole-automatic note die-cutting device and turn note die-cutting process Download PDFInfo
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- CN110370669A CN110370669A CN201910765126.0A CN201910765126A CN110370669A CN 110370669 A CN110370669 A CN 110370669A CN 201910765126 A CN201910765126 A CN 201910765126A CN 110370669 A CN110370669 A CN 110370669A
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- cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 141
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 19
- 239000002390 adhesive tape Substances 0.000 claims description 45
- 150000001875 compounds Chemical class 0.000 claims description 37
- 238000010030 laminating Methods 0.000 claims description 27
- 239000002699 waste material Substances 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000011230 binding agent Substances 0.000 description 10
- 238000004080 punching Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 239000003292 glue Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 235000005121 Sorbus torminalis Nutrition 0.000 description 1
- 244000152100 Sorbus torminalis Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/565—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits involving interference fits, e.g. force-fits or press-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The present invention relates to die-cutting device technical fields, more particularly to a kind of no tool marks whole-automatic note die-cutting device and turn note die-cutting process, wherein, a kind of no tool marks whole-automatic note die-cutting device, it includes die cutting mechanism and Zhuan Tie mechanism, the Zhuan Tie mechanism includes rack, station in rack, set on station close to the feed device of die cutting mechanism side, inclination is set to the scraper on station, turn note jig on station, pressing device on station, for collecting the third material collecting device of release film and below station for reticulate pattern film to be sent to the feeding device for turning note jig upper surface below station, the note jig that turns is set between scraper and pressing device, the scraper tilts upwards close to the side for turning note jig, and the highest point of the scraper is higher than the upper surface for turning note jig, it can be certainly It is dynamic that product is carried out to turn note, be conducive to improve yield rate and production efficiency.
Description
Technical field
The present invention relates to die-cutting device technical fields, and in particular to a kind of no tool marks whole-automatic note die-cutting device and turns note
Die-cutting process.
Background technique
The shape that the industries such as electronics, electric appliance and communication need the sponge products that will be used for anti-skidding, damping or sound-absorbing as needed
Shape is die cut.Existing die-cutting process is all by adjusting the pressure of die-cutting machine the depth that controls product release film swash or logical
Cross that turn note manually guaranteeing product in use be not in the removing of product difficulty and anti-release phenomenon, but since die-cutting machine is run
When that there are d ie cutting press is unstable, operator is difficult to control the depth of product punching tool marks, when be punched tool marks it is too deep when, need
Manually turn note, but manually turns note not only labor intensive and production efficiency is low.
Summary of the invention
For overcome the deficiencies in the prior art, the first object of the present invention is to provide a kind of no tool marks whole-automatic note cross cutting
Equipment can automatically carry out product turning note, be conducive to improve yield rate and production efficiency.
The second object of the present invention is to provide one kind and turns note die-cutting process, goes control swash deep without relying upon board personnel
Shallowly, it is conducive to board personnel production operation, improving production efficiency.
The first object of the present invention is achieved through the following technical solutions:
A kind of no tool marks whole-automatic note die-cutting device comprising die cutting mechanism and Zhuan Tie mechanism, Zhuan Tie mechanism packet
Including rack, the station in rack are set to station close to the feed device of die cutting mechanism side, inclination set on station
On scraper, on station turn note jig, the pressing device on station, below the station for collecting
The third material collecting device of release film and below the station for reticulate pattern film to be sent to the feeding dress for turning note jig upper surface
It sets, the note jig that turns is set between scraper and pressing device, and the scraper tilts upwards close to the side for turning note jig, and institute
The highest point for stating scraper is higher than the upper surface for turning note jig.
Further, the scraper is 10-20mm close to side to the horizontal distance for turning note jig for turning note jig, described
The vertical range of the highest point of scraper to the upper surface for turning note jig is 3-5mm.
Further, the feed device includes that cradle that side is connect with station and Duo Gen rotation are set to cradle
On feeding roller, the cradle one being sloped downwardly far from station, the more feeding rollers are alternatively arranged from bottom to up
On cradle.
Further, the pressing device includes the fixing seat on station, the pressing with fixing seat rotation connection
Roller and for driving press bonding roller close to or far from the lifting assembly of station upper surface.
Further, the lifting assembly includes the cunning that the sliding slot being opened in fixing seat vertically and sliding slot are slidably connected
Block, with the screw rod of sliding block rotation connection and the locating piece that is connect set on fixing seat upper surface with wire rod thread, the press bonding roller and
Sliding block rotation connection.
Further, the third material collecting device includes rotating the third material receiving roller being set in rack and for driving third
The third actuator of material receiving roller rotation.
Further, the feeding device includes rotating the feeding roller being set in rack and for driving feeding roller to rotate
Feeding actuator.
Further, the die cutting mechanism includes base, the workbench on base and the bracket above base；
It is successively arranged the first blanking device for double faced adhesive tape to be sent on workbench on the bracket, is used to collect
First material collecting device of the release paper on double faced adhesive tape, the second blanking device and use for being sent to area spongiosa on workbench
In the second material collecting device for collecting the waste material on area spongiosa；
The workbench is successively arranged along the direction of the first blanking device to the second material collecting device for transmitting release film
Material guide device on to workbench, the first laminating apparatus for being bonded release film and double faced adhesive tape, for be bonded area spongiosa and
Second laminating apparatus of double faced adhesive tape, for through the second laminating apparatus treated die-cutting apparatus that compound material band is die cut
And the drawing material device for driving the compound material band after being die cut to move to the direction far from material guide device.
The second object of the present invention is achieved through the following technical solutions:
One kind turning note die-cutting process, characterized by the following steps:
A, release film, double faced adhesive tape and area spongiosa is successively compound from bottom to up, it is then placed into die cutting mechanism and carries out mould
It cuts, the area spongiosa is made to be die-cut into corresponding shape, obtain product band；
B, reticulate pattern film is sent to by feeding device and is turned on note jig；
C, the product band of step A is sent to the doctor position on the station of Zhuan Tie mechanism, product with lower surface from
Type film is removed downwards under the action of scraper, collects release film by third material collecting device, and sponge products tilt and in release film
Drive under move further into and turn on note jig, be bonded and be further transmitted to next with the reticulate pattern film for turning above note jig
In process.
The beneficial effects of the present invention are:
Equipment of the invention and technique energy 100% prevent have the phenomenon that tool marks on product reticulate pattern film, reduce to die-cutting machine
Structure punching pressure stability can require, and improve the mobility of board；The control swash depth is gone without relying upon board personnel's technical ability,
Conducive to board personnel's production operation, raising efficiency；It does not need back segment and manually turns note, reduce cost of labor, improve production capacity, meet visitor
The demand and quality requirement of family production capacity customer complaint or are done over again caused by also avoiding completely because of the anti-release phenomenon of product, are improved
Customer satisfaction.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is overall structure of the present invention；
Fig. 2 is the structural schematic diagram of Zhuan Tie mechanism of the present invention；
Fig. 3 is the enlarged drawing in the portion B in Fig. 2；
Fig. 4 is the structural schematic diagram of die cutting mechanism of the invention；
Fig. 5 is the enlarged diagram in the portion A in Fig. 4.
Description of symbols: 1, base；11, workbench；12, bracket；2, the first blanking device；21, the first material blanking roller；
22, the first blanking actuator；3, the first material collecting device；31, the first material receiving roller；32, the first rewinding actuator；4, the second blanking
Device；5, the second material collecting device；51, the second material receiving roller；52, the second rewinding actuator；6, material guide device；61, guide rack；62,
Guide rack；621, the first directive wheel；63, the first binder component；631, the first support base；632, the first pressure plate；6321,
One inclined plate；6322, first plate is smoothed；64, the second binder component；641, the second support base；642, the second pressure plate；6421,
Two inclined plates；6422, second plate is smoothed；65, third guidance set；651, third leading truck；652, third guide roller；7, the first patch
It attaches together and sets；71, the first lower doubling roller；72, doubling roller on first；73, the first fixed frame；74, the first guidance set；741,
One leading truck；742, the first guide roller；743, guide plate；8, the second laminating apparatus；81, the second lower doubling roller；82, it pastes on second
Close roller；83, the second fixed frame；84, the second leading truck；85, the second guide roller；9, die-cutting apparatus；91, lower template；92, upper mold
Plate；93, punching cutter；94, cylinder；10, material device is drawn；101, gripping roll；102, material pushing wheel；20 racks；30, station；
40, feed device；401, cradle；402, feeding roller；50, scraper；60, turn note jig；70, pressing device；701, fixed
Seat；702, press bonding roller；703, sliding slot；704, sliding block；705, screw rod；706, locating piece；80, third material collecting device；801, third
Material receiving roller；802, third actuator；90, feeding device；901, feeding roller；902, feeding actuator.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, being related in patent
All connection/connection relationships, not singly refer to that component directly connects, and refer to can according to specific implementation situation, by addition or
Reduce couple auxiliary, Lai Zucheng more preferably coupling structure.Each technical characteristic in the invention, in not conflicting conflict
Under the premise of can be with combination of interactions.
Embodiment 1
A kind of no tool marks whole-automatic note die-cutting device, as shown in Figure 1 comprising die cutting mechanism and Zhuan Tie mechanism.
The die cutting mechanism includes base 1, the workbench 11 on base 1 and the bracket 12 above base 1.
It is successively arranged the first blanking device 2 for being sent to double faced adhesive tape on workbench 11 on the bracket 12, uses
In collect the first material collecting device 3 of the release paper on double faced adhesive tape, for area spongiosa being sent under second on workbench 11
Expect device 4 and the second material collecting device 5 for collecting the waste material on area spongiosa.
The workbench 11 is successively arranged along the direction of 2 to the second material collecting device 5 of the first blanking device for by release film
The material guide device 6 being sent on workbench 11, the first laminating apparatus 7 for being bonded release film and double faced adhesive tape, for being bonded
Second laminating apparatus 8 of area spongiosa and double faced adhesive tape, for through the second laminating apparatus 8, treated that compound material band is die cut
Die-cutting apparatus 9 and for driving the compound material band after cross cutting to the drawing material device 10 that moves of direction far from material guide device 6.
When work, the release film of a upper process is sent on workbench 11 by material guide device 6, and the first blanking device 2 will be double
Face adhesive tape is sent on workbench 11, and so that the glue surface of double faced adhesive tape is fitted to release film under the action of the first laminating apparatus 7
Upper surface, the glue surface point for the release paper and double faced adhesive tape that double faced adhesive tape is included is then made under the action of the first material collecting device 3
It is collected from and by the first material collecting device 3, and area spongiosa is sent at the second laminating apparatus 8 by the second blanking device 4 makes area spongiosa
It is bonded in the glue surface of double faced adhesive tape upper surface, and then is made and is followed successively by spongy layer, layers of two-sided and release film from top to bottom
The compound material band of layer, further, compound material band are transferred at die-cutting apparatus 9 under the pulling force effect for drawing material device 10 to upper
The spongy layer of layer is die cut, and compound material is made to be die cut to required shape of product with the area spongiosa on upper layer, second after cross cutting
It collects the waste material of sponge products periphery by the second material collecting device 5, makes sponge products and sponge products
The sponge waste material of periphery separates, and remains adhered to the quilt under the driving effect for drawing material device 10 of the sponge products on release film
It pulls to and is processed in next processing unit (plant), due in material guide device 6, the first laminating apparatus 7, the second laminating apparatus 8, cross cutting dress
When setting the 9, first blanking device 2, the second blanking device 4, the first material collecting device 3 and the work of the second material collecting device 5, material device 10 is drawn
Also it is continued for constantly material strip being pulled to move to subsequent processing, therefore makes under the pulling function for drawing material device 10 above-mentioned more
A device is continual to work, and work efficiency is high, it can be achieved that continuing automated production, and being not necessarily to frequent shutdown or startup should
Die-cutting machine.
The present invention makes the die cutting mechanism by the way that the first laminating apparatus 7 and the second laminating apparatus 8 are arranged on workbench 11
Multilayer material can be bonded, and the compound material band after fitting is die cut, there is fitting Multi-layer material band and cross cutting to produce
The function of product can reduce the purchase to abutted equipment, and can reduce the occupied space of die cutting mechanism.
As shown in Fig. 2, the Zhuan Tie mechanism includes rack 20, the station 30 in rack 20, is set to station 30
Turn note close to the feed device 40 of die cutting mechanism side, the scraper 50 tilted on station 30, on station 30
Jig 60, the pressing device 70 on station 30, below station 30 for collect release film third rewinding dress
Set 80 and below station 30 for reticulate pattern film to be sent to the feeding device 90 for turning 60 upper surface of note jig, it is described to turn note
Jig 60 is set between scraper 50 and pressing device 70, and the scraper 50 tilts upwards close to the side for turning note jig 60, and institute
The highest point for stating scraper 50 is higher than the upper surface for turning note jig 60.
The station of Zhuan Tie mechanism is further transmitted to after the die cut mechanism cross cutting of compound material band by feed device 40
On 30, when material strip is transferred into 50 position of scraper of station 30, the release film of material strip lower surface is under the action of scraper 50
Removing is separated with sponge products downwards, and since scraper 50 is obliquely installed, sponge products move under the drive of release film
When to 50 position of scraper, sponge products are upturned close to the side for turning note jig 60, and when sponge products are far from turning note jig
When 60 side is detached from scraper 50, sponge products can be fallen on the reticulate pattern film for turning note jig 60, and sponge products is made to be compound in net
It on line film and is further transmitted in pressing device 70 and is pressed, be bonded in sponge products again on reticulate pattern film, due to
The reticulate pattern film needs not move through die-cutting apparatus 9, therefore there is no impression on the product after being posted, and the present invention 100% can prevent to produce
There is the phenomenon that tool marks on product release film, reducing die cutting mechanism punching pressure stability can require, and improve the machine of die cutting mechanism
Dynamic property；The control swash depth is gone without relying upon the technical ability of operator, is conducive to operator's production operation, raising efficiency.It is another
Aspect equipment of the invention may be implemented automatically to be posted, and not need manually to turn note, reduce cost of labor, improve production capacity, meet
The demand and quality requirement of client's production capacity customer complaint or do over again caused by also avoiding completely because of the anti-release phenomenon of product, improve visitor
Family satisfaction.
Specifically, the scraper 50 is 15mm, institute close to side to the horizontal distance for turning note jig 60 for turning note jig 60
The vertical range for stating highest point to the upper surface for turning note jig 60 of scraper 50 is 4mm.It is controlled by control scraper 50 close to turning note
The side of tool 60 to the horizontal distance for turning note jig 60 is highest point to the upper surface for turning note jig 60 of 15mm and scraper 50
Vertical range be 4mm, sponge products can be made accurately to drop down onto and be posted on jig, avoid sponge products drop down onto scraper 50 and turn
It pastes in the gap between jig, and the setting of vertical range can cause sponge products to drop down onto be posted and control to avoid due to excessive height
The phenomenon that being flipped when on tool influences yield rate.
Wherein, the feed device 40 includes the cradle 401 that connect with station 30 of side and Duo Gen is rotated set on sending
Expect the feeding roller 402 on frame 401, the cradle 401 one being sloped downwardly far from station 30, the more feeding rollers
402 are alternatively arranged from bottom to up on cradle 401.The cradle 401 tilted down is conducive to be located under station 30
The sponge products band of side is sent on station 30, and to behaviour under the drive for the feeding roller 402 that sponge products band is rotated at more
Make 30 upper direction of platform.
Wherein, as shown in figure 3, the pressing device 70 includes the fixing seat 701 and fixing seat on station 30
701 rotation connection press bonding rollers 702 and for driving press bonding roller 702 close to or far from the lifting assembly of 30 upper surface of station.
The rotation of press bonding roller 702 is conducive to that sponge products band is pushed to be moved to subsequent processing, wherein the setting of lifting assembly makes to press
Pressing can be improved according to the distance between the thickness of sponge products adjusting press bonding roller 702 to 30 upper surface of station by closing roller 702
The pressing efficiency and pressing effect to sponge products of roller 702.
Wherein, the lifting assembly includes the sliding slot 703 being opened in fixing seat 701 vertically, is slidably connected with sliding slot 703
Sliding block 704, the screw rod 705 that is rotatablely connected with sliding block 704 and be threadedly coupled with screw rod 705 set on 701 upper surface of fixing seat
Locating piece 706, the press bonding roller 702 are rotatablely connected with sliding block 704.
Specifically, the location hole (not indicating in figure) that screw mandrel 705 passes through is offered on the locating piece 706, it is described fixed
The inner wall in position hole is equipped with the screw thread on 705 side wall of screw rod to the internal screw thread (not indicating in figure) being adapted to.When rotary screw rod 705
When, screw rod 705 can move up and down, and then drive press bonding roller 702 and sliding block 704 synchronize move upwards.Sliding block 704 and sliding slot
703 be provided with is conducive to improve the stability that press bonding roller 702 moves, and press bonding roller 702 is made to be not susceptible to shake.Specifically, described
The two opposite sides of fixing seat 701 offer sliding slot 703, and the sliding block 704 is provided with two pieces, and two pieces of sliding blocks 704 divide
It is not slidably connected with two sliding slots 703, the both ends of the press bonding roller 702 are rotatablely connected two pieces of sliding blocks 704 respectively.
Wherein, as shown in Fig. 2, the third material collecting device 80 includes the third material receiving roller 801 that rotation is set in rack 20
With for drive third material receiving roller 801 rotate third actuator 802, specifically, the third actuator 802 be third receive
Expect motor, drive third material receiving roller 801 to rotate by third actuator 802, third material receiving roller 801 rotates and then sponge is pulled to produce
Release film below product is removed downwards and is wrapped in release film on third material receiving roller 801, needs not rely on manually to release film
It carries out removing and turns note, be conducive to raising and turn note efficiency, improve yield.
Wherein, the feeding device 90 includes rotating the feeding roller 901 being set in rack 20 and for driving feeding roller 901
The feeding actuator 902 of rotation, specifically, the feeding actuator 902 is feeding motor, when work, on the feeding roller 901
Be arranged with reticulate pattern film, by feeding actuator 902 drive feeding roller 901 rotate, and then make feeding roller 901 continuously to turn
Reticulate pattern film is transmitted on note jig 60, turns sponge products again on note to reticulate pattern film, makes final to be set to sponge products bottom
Impression is not present in the reticulate pattern film in portion, can also occur anti-release phenomenon to avoid sponge products.
Wherein, as shown in Figures 4 and 5, the material guide device 6 include one end connect with workbench 11 guide rack 61, edge lean on
Nearly workbench 11 is to the spaced multiple guide racks 62 in direction of separate workbench 11, set on guide rack 61 far from workbench 11
First binder component 63 of side close to the second binder component 64 of 61 side of guide rack and is set to the first pressure set on workbench 11
Expect the third guidance set 65 between component 63 and the second binder component 64, the first binder component 63 is for compressing release film
Upper surface makes release film keep smooth, and the second binder component 64 keeps double faced adhesive tape for compressing double faced adhesive tape upper surface
Smooth, the third guidance set 65 is used to the double faced adhesive tape that the first blanking device 2 transmits being sent to the second binder component 64
Place.
Specifically, rotation is arranged there are two the first directive wheel 621 in the guide rack 62, first directive wheel 621
Circumferential surface is provided with the anti-skid chequer (not indicating in figure) of a plurality of level, be conducive to improve the first directive wheel 621 and release film it
Between frictional force, make release film be not susceptible to skid on the first directive wheel 621, and rotate setting the first directive wheel 621 more
Be conducive to improve the transmission speed of release film.
Specifically, the first binder component 63 includes the first support base 631 in the guide rack 61 and is set to first
The first pressure plate 632 on support base 631, first pressure plate 632 include that side is connect with the first support base 631
One inclined plate 6321 and plate 6322 is smoothed far from 631 side of the first support base is connect first with the first inclined plate 6321, described first
The direction of a laterally closer guide rack 62 of the inclined plate 6321 far from the first support base 631 tilts, that is, tilts down, described first comforts
The lower surface of plate 6322 is parallel to the release film in guide rack 62, is conducive to the release film table for keeping being sent in guide rack 61
Face it is smooth, avoid release film surface from fold occur, influence the qualification rate of finished product.
Wherein, the second binder component 64 includes the second support base 641 on the workbench 11 and is set to second
Support the second pressure plate 642 on seat 641.Specifically, second pressure plate 642 includes that side is connect with the second support base 641
The second inclined plate 6421 and smooth plate 6422 far from 641 side of the second support base is connect second with the second inclined plate 6421, it is described
The direction of a laterally closer guide rack 62 of second inclined plate 6421 far from the second support base 641 tilts, that is, tilts down, and described the
Two lower surfaces for smoothing plate 6422 are parallel to the upper surface of workbench 11, are conducive to the release film for keeping being sent on workbench 11
It is smooth with double faced adhesive tape surface, it avoids release film or double faced adhesive tape surface from fold occur, influences the qualification rate of finished product.
Specifically, the third guidance set 65 includes the third leading truck 651 being fixed in guide rack 61 and is set to
Multiple third guide rollers 652 on third leading truck 651.Double faced adhesive tape on first blanking device 2 initially passes through third leading truck
Then third guide roller 652 on 651 is worn again to the lower section of the second pressure plate 642.
Wherein, first blanking device 2 includes the first material blanking roller 21 that rotation is set on bracket 12 and for driving the
First blanking actuator 22 of one material blanking roller 21 rotation, the first blanking actuator 22 are the first blanking motor.Pass through first
Blanking actuator 22 drives the rotation of the first material blanking roller 21 and drives the double faced adhesive tape movement being set around on the first material blanking roller 21, and will
It is bonded below the second pressure plate 642 that double faced adhesive tape is sent on workbench 11 and with release film.
Wherein, first laminating apparatus 7 includes that rotation is set on the on workbench 11 first lower doubling roller 71 and first
Doubling roller 72, the first waste material set on the first fixed frame 73 of 11 side of workbench and for separating the first material strip upper surface
And the first waste material is sent to the first guidance set 74 of the first material collecting device 3, the rotation of doubling roller 72 is set to the on described first
On one fixed frame 73, first guidance set 74 connects the first fixed frame 73.
When gap across doubling roller 72 on first and the first lower doubling roller 71 of double faced adhesive tape and release film, by the
The effect that compresses of doubling roller 72 and the first lower doubling roller 71 makes the glue surface of double faced adhesive tape and release film be close together on one, realizes
Two layers material strip it is compound, and doubling roller 71 is pushed away under doubling roller 72 and first on first when double faced adhesive tape and release film are bonded after
Behind movement gap that is lower and being transferred out on first between doubling roller 72 and the first lower doubling roller 71, double faced adhesive tape upper surface
Release paper is sent in the first material collecting device 3 under the guide and limit effect of the first guidance set 74.
Wherein, first guidance set 74 includes the first guiding set on the first fixed frame 73 close to guide component side
Frame 741 and set on the first fixed frame 73 close to the guide plate 743 of 8 side of the second laminating apparatus, the guide plate 743 is far from
One end of one fixed frame 73 tilts down, and first leading truck 741 is arranged at intervals with multiple first guide rollers from top to bottom
742。
Guide plate 743 is provided with the release paper for being conducive to separation double faced adhesive tape upper surface, and multiple first guide rollers 742 are set
Set can for release paper staggeredly across, be conducive to keep release paper surfacing facilitate the first material collecting device 3 to collect release paper, and
The setting of multiple first guide rollers 742 can also avoid release paper from falling on first on doubling roller 72, influence doubling roller on first
72 pressing double faced adhesive tapes and release film.
Wherein, second blanking device 4 includes the second material blanking roller and be used to drive second that rotation is set on bracket 12
Second blanking actuator of material blanking roller rotation, the first blanking actuator 22 are the second blanking motor.
Wherein, first material collecting device 3 includes the first material receiving roller 31 on bracket 12 and receives for driving first
Expect that the first rewinding actuator 32 that roller 31 rotates, the first rewinding actuator 32 are the first rewinding motor, the first rewinding driving
Part 32 drives the rotation of the first material receiving roller 31, and the rotation of the first material receiving roller 31 pulls the release paper of double faced adhesive tape upper surface and makes release
Paper is set around on the first material receiving roller 31 and is stowed away.
Wherein, second laminating apparatus 8 includes that rotation is set on the on workbench 11 second lower doubling roller 81 and second
Doubling roller 82 is led set on the second fixed frame 83 of 11 side of workbench and the area spongiosa for transmitting the second blanking device 4
It send to the second leading truck 84 between doubling roller 82 on second and the second lower doubling roller 81, second leading truck 84, which is set to, to be fixed
Frame is close to 7 side of the first laminating apparatus.
The release paper of double faced adhesive tape upper surface is collected by the first material collecting device 3 separates release paper with the glue surface of double faced adhesive tape
Afterwards, it is transferred into together with area spongiosa on second between doubling roller 82 and the second lower doubling roller 81, area spongiosa fits in double-sided adhesive
In glue surface with upper surface, when gap in process second between doubling roller 82 and the second lower doubling roller 81, is bonded by second
The mortgage power of roller 82 and the second lower doubling roller 81, fit closely area spongiosa, double faced adhesive tape with release film together with, go forward side by side one
Step is further transmitted in die-cutting apparatus 9 under the action of drawing and expecting device 10.
Wherein, second leading truck 84 is arranged at intervals with multiple second guide rollers 85 from top to bottom.
Wherein, the die-cutting apparatus 9 includes the lower template 91 being set on workbench 11, sliding set on 91 top of lower template
Cope plate 92, the cylinder 94 set on the punching cutter 93 of 92 downside of cope plate and for driving cope plate 92 to move up and down.Through
After compound material band after the pressing of second laminating apparatus 8 is sent to the gap between the cope plate 92 of die-cutting apparatus 9 and lower template 91,
Cylinder 94 drives cope plate 92 to move downward, and the punching cutter 93 of cope plate 92 is made to be cut into corresponding shape on area spongiosa,
Cutting complete exhaust hood 94 drive cope plate 92 move upwards, completed cutting material strip draw material device 10 driving under to
Preceding movement makes the also uncut part of compound material band be transferred into realization in die-cutting apparatus 9 and carries out continuing cutting to area spongiosa.
Wherein, second material collecting device 5 includes the second material receiving roller 51 that rotation is set on bracket 12 and for driving the
Second rewinding actuator 52 of two material receiving rollers 51 rotation.Since the periphery of the area spongiosa after the cross cutting of die-cutting apparatus 9 can generate
Waste material, the present invention are used to collect the waste material on area spongiosa periphery, can save and manually collect area spongiosa by the second material receiving roller 51 of setting
The expense of the generation of all leftover bits and pieces of material, and it is more efficient by collecting of collecting of the second material collecting device 5.
Wherein, it is described draw material device 10 include rotation be set to gripping roll 101 of the workbench 11 far from 6 side of material guide device,
Rotation is set to material pushing wheel 102 of the gripping roll 101 far from 11 side of workbench and the power motor for driving material pushing wheel 102 to rotate
(not shown), the product after the cross cutting of die-cutting apparatus 9 are set between gripping roll 101 and material pushing wheel 102, material pushing wheel 102
It pushes product to mechanism kinematic is posted when rotation, since the sponge products after cross cutting are adhered on release film, expects dress when drawing
It sets 10 promotion sponge products and when release film is moved to subsequent processing, has also driven the material strip positioned at die-cutting apparatus 9 simultaneously, has been located at
The movement of the material strip of first laminating apparatus 7 and the second laminating apparatus 8, realization continue working, and are conducive to improve working efficiency, realization is held
Continuous automated production.
Embodiment 2
One kind turning note die-cutting process comprising following steps:
A, release film, double faced adhesive tape and area spongiosa is successively compound from bottom to up, it is then placed into die cutting mechanism and carries out mould
It cuts, the area spongiosa is made to be die-cut into corresponding shape, obtain product band；
B, reticulate pattern film is sent to by feeding device 90 and is turned on note jig 60；
C, the product band of step A is sent to 50 position of scraper on the station 30 of Zhuan Tie mechanism, product band lower surface
Release film removed downwards under the action of scraper 50, collect release film by third material collecting device 80, sponge products tilt simultaneously
It moves further into and turns on note jig 60 under the drive of release film, be bonded with the reticulate pattern film for turning the top of note jig 60 and by into one
Step is sent in subsequent processing.
Wherein, in step A specific steps are as follows:
A1, release film it is release up, then release film is made across guide rack 61 and the first pressure plate 632
Release film moves under the transmission effect of the guide rack 62 in guide rack 61 to the direction of workbench 11；
A2, the first blanking actuator 22 of starting, make the first blanking actuator 22 drive the rotation of the first material blanking roller 21, and then make
The double faced adhesive tape being set around on the first material blanking roller 21 is transferred on workbench 11, and compound with the release film on workbench 11,
The first compound material band, by the first compound material band pass through the second pressure plate 642 lower section and to close to the first laminating apparatus 7 side
To transmission；
A3, when the first compound material band moves to the position of the first laminating apparatus 7, the first compound material band pass through first on pastes
It closes between roller 72 and the first lower doubling roller 71, doubling roller 72 and the first lower doubling roller 71 rotate respectively and compress first on first
Together with the upper and lower surfaces of compound material band fit closely the release film of the first compound material band with double faced adhesive tape；When first compound
When material strip is moved out the first laminating apparatus 7, the first rewinding actuator 32 drives the rotation of the first material receiving roller 31, double faced adhesive tape
The release paper of upper surface is upturned under the action of guide plate 743 and separates with double faced adhesive tape, and staggeredly across the first leading truck
More first guide rollers 742 on 741, the release paper across the first guide roller 742 is further around set on the first material receiving roller 31
On, when the rotation of the first material receiving roller 31, the first material receiving roller 31 persistently pulls the release paper of double faced adhesive tape upper surface to make release paper not
Disconnected floor-covering roll is on the first material receiving roller 31；
A3, after separating the release paper of double faced adhesive tape upper surface, the first compound material band continues to close to the second laminating apparatus 8
Direction movement, and under the driving of the second blanking actuator, the second material blanking roller, which rotates, is simultaneously sent to workbench 11 for area spongiosa
On, then more second guide rollers 85 on the second leading truck 84 specifically, area spongiosa interlocks are resent to workbench 11
The upper glue surface progress with the first compound material with upper surface is compound, obtains the second compound material band, it is compound after the second compound material bring one into
Step is sent on second between doubling roller 82 and the second lower doubling roller 81, passes through doubling roller 72 and the second lower doubling roller 81 on first
Rotation compresses the upper and lower surface of the second compound material band respectively and the second compound material band is pushed to move to the direction of die-cutting machine, makes second
The release film and area spongiosa of compound material band are closely fitted in the upper and lower surface of double faced adhesive tape；
A4, the second compound material band are sent between the cope plate 92 of die-cutting apparatus 9 and lower template 91, and cope plate 92 is in cylinder
93 die cutting sponge band of punching cutter is driven under 94 driving, and area spongiosa is made to be die-cut into the product of respective shapes and be enclosed in product
The sponge waste material on periphery；
The second compound material band after A5, punching sends out die-cutting apparatus 9, and the second material receiving roller 51 is in the second rewinding actuator
52 are rotated by, and sponge waste material separates under drive with sponge products in the second material receiving roller 51, obtain being adhered to release film
On product product band, sponge waste material moves to the direction of the second material receiving roller 51, and sponge waste material is made to be wrapped in the second material receiving roller
On 51, product band is moved under the pulling function for drawing material device 10 to the direction of Zhuan Tie mechanism.
Specifically, the third material collecting device 80 in the step C drives third material receiving roller 801 by third actuator 802
Rotation, the rotation of third material receiving roller 801 are further driven to release film and move downward, and are set around release film on third material receiving roller 801,
Achieve the purpose that collect release film.
Present invention energy 100% prevents have the phenomenon that tool marks on product reticulate pattern film, reduces steady to die cutting mechanism punching pressure
Performance requirement improves the mobility of board；The control swash depth is gone without relying upon board personnel's technical ability, is conducive to board personnel
Production operation, raising efficiency；It does not need back segment and manually turns note, reduce cost of labor, improve production capacity, meet the needs of client's production capacity
And quality requirement, it customer complaint or does over again caused by also avoiding completely because of the anti-release phenomenon of product, improves customer satisfaction.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (9)
1. a kind of no tool marks whole-automatic note die-cutting device, it is characterised in that: described to turn note including die cutting mechanism and Zhuan Tie mechanism
Mechanism include rack, the station in rack, set on station close to die cutting mechanism side feed device, inclination be set to
Scraper on station turns note jig, the pressing device on station, is set to below station and uses on station
Turn note jig upper surface for reticulate pattern film to be sent in the third material collecting device for collecting release film and below station
Feeding device, the note jig that turns are set between scraper and pressing device, and the scraper is close to the lateral updip for turning note jig
Tiltedly, and the highest point of the scraper is higher than the upper surface for turning note jig.
2. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the scraper is close
Turning the side of note jig to the horizontal distance for turning note jig is 10-20mm, the highest point of the scraper to the upper table for turning note jig
The vertical range in face is 3-5mm.
3. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the feed device
Cradle and the Duo Gen rotation connecting including side with station are set to the feeding roller on cradle, and the cradle is far from operation
The one of platform is sloped downwardly, and the more feeding rollers are alternatively arranged on cradle from bottom to up.
4. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the pressing device
Including the fixing seat being set on station, the press bonding roller being rotatablely connected with fixing seat and for driving press bonding roller close to or far from behaviour
Make the lifting assembly of platform upper surface.
5. a kind of no tool marks whole-automatic note die-cutting device according to claim 4, it is characterised in that: the lifting assembly
Including the sliding slot being opened in fixing seat vertically, the sliding block being slidably connected with sliding slot, the screw rod being rotatablely connected with sliding block and it is set to
The locating piece that fixing seat upper surface is connect with wire rod thread, the press bonding roller and sliding block are rotatablely connected.
6. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the third rewinding
Device includes the third material receiving roller that rotation is set in rack and the third actuator for driving third material receiving roller to rotate.
7. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the feeding device
Feeding actuator including rotating the feeding roller being set in rack and for driving feeding roller to rotate.
8. a kind of no tool marks whole-automatic note die-cutting device according to claim 1, it is characterised in that: the die cutting mechanism
Including base, the workbench on base and the bracket above base；
Be successively arranged on the bracket the first blanking device for double faced adhesive tape to be sent on workbench, be used to collect it is two-sided
It first material collecting device of the release paper on adhesive tape, the second blanking device for area spongiosa to be sent on workbench and is used to receive
Take the second material collecting device of the waste material on area spongiosa；
The workbench is successively arranged along the direction of the first blanking device to the second material collecting device for release film to be sent to work
Make the material guide device on platform, the first laminating apparatus for being bonded release film and double faced adhesive tape, for being bonded area spongiosa and two-sided
Second laminating apparatus of adhesive tape, for through the second laminating apparatus treated die-cutting apparatus that compound material band is die cut and
Drawing material device for driving the compound material band after being die cut to move to the direction far from material guide device.
9. one kind turns note die-cutting process, characterized by the following steps:
A, release film, double faced adhesive tape and area spongiosa is successively compound from bottom to up, it is then placed into die cutting mechanism and is die cut, made
The area spongiosa is die-cut into corresponding shape, obtains product band；
B, reticulate pattern film is sent to by feeding device and is turned on note jig；
C, the product band of step A is sent to the doctor position on the station of Zhuan Tie mechanism, release film of the product with lower surface
It is removed downwards under the action of scraper, collects release film by third material collecting device, sponge products tilt and in the band of release film
It moves further into and turns on note jig under dynamic, be bonded with the reticulate pattern film for turning above note jig and be further transmitted to subsequent processing
In.
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| CN201910765126.0A CN110370669B (en) | 2019-08-19 | 2019-08-19 | Full-automatic transfer die cutting equipment without tool marks and transfer die cutting process |
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| CN201910765126.0A CN110370669B (en) | 2019-08-19 | 2019-08-19 | Full-automatic transfer die cutting equipment without tool marks and transfer die cutting process |
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| CN110370669A true CN110370669A (en) | 2019-10-25 |
| CN110370669B CN110370669B (en) | 2023-10-31 |
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| CN111873065A (en) * | 2020-06-02 | 2020-11-03 | 深圳市佰瑞兴实业有限公司 | Die cutting method of gauze film layer |
| CN113910625A (en) * | 2021-09-06 | 2022-01-11 | 南通恒康数控机械股份有限公司 | Precise compounding system and compounding method for soft material |
| CN115431347A (en) * | 2022-07-27 | 2022-12-06 | 深圳市领略数控设备有限公司 | Gapless die-cutting transfer system and process |
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| CN110370669B (en) | 2023-10-31 |
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