CN201175993Y - Automatic welding machine for suspension ring of plastic transfusion bottle - Google Patents
Automatic welding machine for suspension ring of plastic transfusion bottle Download PDFInfo
- Publication number
- CN201175993Y CN201175993Y CNU2007201776284U CN200720177628U CN201175993Y CN 201175993 Y CN201175993 Y CN 201175993Y CN U2007201776284 U CNU2007201776284 U CN U2007201776284U CN 200720177628 U CN200720177628 U CN 200720177628U CN 201175993 Y CN201175993 Y CN 201175993Y
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- China
- Prior art keywords
- bottle
- suspension ring
- plastic infusion
- infusion bottle
- automatic welding
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- Expired - Fee Related
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Abstract
The utility model discloses a product line device for firmly welding lifting rings at the bottom of plastic infusion bottles, in particular to a plastic infusion bottle lifting ring automatic welding machine, which adopts combustion melt welding type to the lifting rings of plastic infusion bottles, adopts a touch screen for operation and a PLC for control. The whole product line is composed of a lifting ring vibration processing machine, a lifting ring conveying belt, an electric control system and a pneumatic system, wherein the host system is composed of a bottle loading device, a ring loading device and a waste product remover, the ignition device is a combustion equipment adopting liquefied gas or natural gas as fuel, the bottle loading device is fixed on the conveying belt and a checking device is provided at the operation steps above the conveying belt. The utility model can improve production efficiency and attain high production yield.
Description
Technical field
The utility model relates to a kind of production and processing device of medical transfusion bottle, refers to plastic infusion bottle suspension ring automatic welding machine especially.
Background technology
Medical infusion bottle all is to adopt vial before.Because the vial deal is heavy, easily broken, the inconvenience transportation.So in recent years, replace vial gradually with plastic bottle.Plastic infusion bottle is the new-type packing that China grew up in recent years.Form by bottle, bottle cap and suspension ring three parts.Suspension ring are installed in bottle body bottom, when purposes is transfusion bottle are hung up.Because of two kinds of bottle caps all have directionality, therefore, at first two kinds of bottle caps must be managed material, making becomes the direction unanimity.Only in this way, just can realize automatic assembling, assembling is exactly by assembling mechanism, aluminium lid is laminated on moulds in the lid.In assembling process, must guarantee that the location of two kinds of bottle caps is very accurate.Have inaccurately slightly, just assembling does not become, and is exactly by die head, and the center salient point of moulding lid behind the closed assembly is carried out hot pressing, and two kinds of bottle caps are become one, and can not get loose.
For ease of using, all be to pacify suspension ring usually in the bottom of plastic bottle.At present, the installation of this suspension ring all is manual finishing, and efficient is extremely low, can not satisfy production far away.
The utility model content
The purpose of this utility model is to provide a kind of plastic infusion bottle suspension ring automatic welding machine, is a kind of apparatus for production line that is welded in the plastic infusion bottle bottom that can suspension ring are firm, has improved production efficiency greatly, the yield rate height.
For achieving the above object, technical solution of the present utility model is:
A kind of plastic infusion bottle suspension ring automatic welding machine, adopt burning fusion weld mode welding plastic infusion bottle suspension ring, what its adopted is touch screen operation and PLC control, and whole production line is vibrated cooking machine, suspension ring conveyer belt, host computer system, electric-control system, pneumatic system by suspension ring and formed;
Described host computer system is by bottle filling device, inspection bottle, ring installing device, inspection loop device, igniter, inspection fusing device, remove the waste product device and unload bottle etc. and partly form;
Bottle filling device is fixed on the conveyer belt, and checkout gear is positioned at each operation link position of conveyer belt top, and described igniter is the combustion apparatus with nozzles;
Described electric-control system, by operating system, control system, and detection system form;
Described pneumatic system is made up of pneumatic triple piece, air valve, cylinder and pressure switch etc.
It also comprises plastic infusion bottle suspension ring automatic welding machine and unloads the bottle part, unloads the rear portion that bottle is positioned at conveyer belt.
The control section of described igniter also is connected to the fusion timer.
Described bottle filling device is provided with a plurality of bottles of holders.
Described igniter is provided with the regnition device at least.
Described checkout gear is a photoelectric sensor, and sensor is provided with signal lamp.
During use, the plastic infusion bottle bottom upwards is contained on the bottle filling device, bottle filling device is along with conveyer belt slowly moves ahead, ring installing device is mounted on suspension ring on the projection of plastic infusion bottle bottom, igniter is lighted the stern post of plastic infusion bottle bottom, fusion in the time of the stern post burning, form overlaying surface in the border that contacts with suspension ring, when stern post is burned to position with the suspension ring upper surface flush, because suspension ring are nonflammable, the projection combustion flame extinguishes, outer surface part fusion on the suspension ring, blend together with the plastic infusion bottle bottom, the cooling back forms firm combination.
After adopting such scheme, the utlity model has following advantage:
1, adopt the fusion weld mode welding plastic infusion bottle suspension ring that burn, plastic infusion bottle bottom outer surface on suspension ring forms the fusion overlaying surface, and the part blending is cooled off the back and formed firm combination together, melts firmly than common ultrasonic heat, and tensile strength is good.
2, carry plastic infusion bottle to each operation ring by conveyer belt, adopt bottling dress ring and inspection bottle inspection ring mode automatically,, realize the automation scientific management, the production efficiency height by flow process control.
3, checkout gear is positioned at each operation link position of conveyer belt top, and multistation detects simultaneously, according to testing result each station is handled respectively, thereby is enhanced productivity in all directions.
4, igniter is the combustion apparatus with nozzles of fuel for adopting liquefied gas or natural gas, and the stable easily control of combusting firepower guarantees the fusion quality.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the vertical view of the utility model overall appearance;
Fig. 2 is the side view of the utility model host computer system;
Fig. 3 is the schematic diagram of host computer system work of the present utility model;
Fig. 4 is a workflow diagram of the present utility model.
The specific embodiment
Plastic infusion bottle suspension ring automatic welding machine, as shown in Figure 1, 2, plastic infusion bottle suspension ring automatic welding machine, what it adopted is that touch-screen 4 operations and PLC control the work of finishing machine, and it is made up of suspension ring vibration cooking machine A, suspension ring conveyer belt 1, host computer system 2, electric-control system B and pneumatic system C; Wherein, host computer system 2 by bottle filling device 21, ring installing device 22, inspection bottle D, inspection loop device 24, igniter 25, inspection fusing device 26, remove waste product device 27 and unload bottle 28 etc. and partly form, unload the rear portion that bottle 28 is positioned at conveyer belt 1.Suspension ring vibration cooking machine A is used for suspension ring a is managed material, and suspension ring a is organized into consistent direction.And all operations of plastic infusion bottle suspension ring automatic welding machine all concentrates on the touch-screen 4, and all controls of complete machine all are to be finished by PLC, i.e. control system B2.The detected various signals of signal that different operated key B2 sends on the touch screen 4 and detection system B3 all pass to PLC, and PLC sends instruction by internal processes after receiving these different signals, controls each execution unit, finishes different operating functions.And pneumatic system C is the exercises that are used for finishing bonding machine.
Igniter 25 is the combustion apparatus with nozzles of fuel for adopting liquefied gas or natural gas.Bottle filling device 21 is a plurality of bottles of holders of front and back proper alignment, is fixed on the conveyer belt 1.Checkout gear is positioned at each operation link position of conveyer belt top, and as shown in Figure 2, checkout gear D comprises: inspection bottle 23, inspection loop device 24, inspection fusing device 26.
In order further to optimize the production line function, all right: the control section of igniter 25 also is connected to fusion timer 251, and the duration of ignition is controlled in strictness.Igniter 25 is provided with the regnition device at least, guarantees that plastic infusion bottle b bottom is lighted really.Checkout gear D adopts photoelectric sensor, and sensor is provided with signal lamp.
Key of the present utility model is: igniter is with liquefied gas or natural gas infusion bottle stern post c to be lighted, and makes with suspension ring a to be fused together.
Its course of work and principle: shown in Fig. 3,4, host computer system 2, it by bottle filling device 21, ring installing device 22, inspection bottle 23, inspection loop device 24, igniter 25, inspection fusing device 26, remove waste product device 27 and unload bottle 28 etc. and partly form, after above-mentioned preorder work is carried out, start button, host computer system 2 is started working, 1 work of suspension ring conveyer belt, push " starting " button on the touch-screen 4 again, complete machine just enters automatic running status.Main belt 3 runnings are given in four bottle holders of main belt 3 by bottle filling device 21 earlier during work and are loaded onto plastic infusion bottle b.
Cooperate shown in Fig. 1-4, this case plastic infusion bottle suspension ring automatic welding machine is provided with 30 work steps.Main belt 3 moves to inspection bottle 23 with plastic infusion bottle b, by whether plastic infusion bottle b being housed all on 231 pairs of four stations of inspection bottle sensor, detects, and sends signal to PLC.Have indicator lamp on the inspection bottle sensor 231, lamp is bright when having bottle, and lamp does not go out when having bottle.
Ring installing device 22 work by the detection of inspection bottle 23, if on four stations plastic infusion bottle b is housed all, are then all adorned suspension ring a, if certain station is not loaded onto plastic infusion bottle b, then the ring installing device of this station is failure to actuate.
Inspection ring work step, whether the plastic infusion bottle b on 241 pairs of four stations of inspection ring sensor of this work step inspection loop device 24 all is equipped with suspension ring a, detects, and sends signal to PLC.
In the inlet point firer step, igniter 25 work are because by examining the detection of ring work step, if the plastic infusion bottle b on four stations is equipped with suspension ring a, then all igniting, if the plastic infusion bottle b of certain station does not load onto suspension ring a, then the igniter 25 of this station is failure to actuate.If certain station is not loaded onto plastic infusion bottle b, then the igniter 25 of this station also is failure to actuate.Igniter 25 also is provided with timer 251, the duration of ignition limited (about 1.7 seconds).What need to prove igniter 25 employings here is with liquefied gas or natural gas igniting (using the liquefied gas igniting in this case), makes its combustion melting, thereby plastic infusion bottle stern post c and suspension ring a are fused together, as shown in Figure 5.
Regnition enters igniter 25 once more, because the detection by inspection ring work step, if the plastic infusion bottle b on four stations is equipped with suspension ring a, then all igniting.If the plastic infusion bottle b of certain station does not load onto suspension ring a, then the igniter 25 of this station is failure to actuate, if certain station is not loaded onto plastic infusion bottle b, then the igniter 25 of this station also is failure to actuate, because of when lighting a fire for the first time, have certain plastic infusion bottle stern post c and do not light, so this case is provided with twice igniting.
Because stern post c combustion melting needs certain hour, so from the not action of the 7th work step to the 27 work steps, just combustion melting.
Enter the molten work step of inspection, whether qualified by the fusing of 26 couples four plastic infusion bottle stern post c of inspection fusing device, detect, and send signal to PLC.
Enter except that the waste product work step, if at the molten work step of inspection, it is defective to detect certain station plastic infusion bottle stern post a fusing, and then the waste-removing device that removes of this station moves, and b picks out with this plastic infusion bottle; As melt qualifiedly, and the waste-removing device that removes of this station just is failure to actuate, and plastic infusion bottle b runs to when unloading bottle work step, just fall into automatically in the finished product case.
Above embodiment is only for the usefulness that the utility model is described, but not to restriction of the present utility model, person skilled in the relevant technique under the situation that does not break away from spirit and scope of the present utility model, can also be made various conversion or variation.Therefore, all technical schemes that are equal to also should belong to category of the present utility model, should be limited by each claim.
Claims (6)
1, a kind of plastic infusion bottle suspension ring automatic welding machine, adopt burning fusion weld mode welding plastic infusion bottle suspension ring, it is characterized in that: what its adopted is touch screen operation and PLC control, and whole production line is vibrated cooking machine, suspension ring conveyer belt, host computer system, electric-control system, pneumatic system by suspension ring and formed;
Described host computer system is by bottle filling device, inspection bottle, ring installing device, inspection loop device, igniter, inspection fusing device, remove the waste product device and unload bottle etc. and partly form;
Bottle filling device is fixed on the conveyer belt, and checkout gear is positioned at each operation link position of conveyer belt top, and described igniter is the combustion apparatus with nozzles;
Described electric-control system, by operating system, control system, and detection system form;
Described pneumatic system is made up of pneumatic triple piece, air valve, cylinder and pressure switch etc.
2, plastic infusion bottle suspension ring automatic welding machine as claimed in claim 1 is characterized in that: comprise and unload the bottle part, unload the rear portion that bottle is positioned at conveyer belt.
3, plastic infusion bottle suspension ring automatic welding machine as claimed in claim 1, it is characterized in that: the control section of igniter also is connected to the fusion timer.
4, plastic infusion bottle suspension ring automatic welding machine as claimed in claim 1, it is characterized in that: described bottle filling device is provided with a plurality of bottles of holders.
5, plastic infusion bottle suspension ring automatic welding machine as claimed in claim 1, it is characterized in that: described igniter is provided with the regnition device at least.
6, plastic infusion bottle suspension ring automatic welding machine as claimed in claim 1, it is characterized in that: described checkout gear is a photoelectric sensor, and sensor is provided with signal lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201776284U CN201175993Y (en) | 2007-09-29 | 2007-09-29 | Automatic welding machine for suspension ring of plastic transfusion bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201776284U CN201175993Y (en) | 2007-09-29 | 2007-09-29 | Automatic welding machine for suspension ring of plastic transfusion bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201175993Y true CN201175993Y (en) | 2009-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201776284U Expired - Fee Related CN201175993Y (en) | 2007-09-29 | 2007-09-29 | Automatic welding machine for suspension ring of plastic transfusion bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201175993Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898418A (en) * | 2010-07-26 | 2010-12-01 | 安徽环球药业股份有限公司 | Welding machine of hanging ring at tail of plastic infusion bottle |
| CN102350787A (en) * | 2011-10-09 | 2012-02-15 | 四川科伦药业股份有限公司 | Detection method and detection device for hanging ring of bottle blowing machine |
| CN103072274A (en) * | 2012-12-24 | 2013-05-01 | 杭州珂瑞特机械制造有限公司 | Three-roll welding equipment for production line of adult diapers and baby training pants and welding method |
| CN103978678A (en) * | 2014-05-13 | 2014-08-13 | 吉林省都邦药业股份有限公司 | Suspension ring welding device on bottle blowing machine for polypropylene infusion bottles |
| CN104441623A (en) * | 2014-09-15 | 2015-03-25 | 长沙汇一制药机械有限公司 | Device for welding plastic infusion bottle hanging rings |
| CN104527056A (en) * | 2015-01-30 | 2015-04-22 | 上海华源安徽锦辉制药有限公司 | Automatic ring welding device applying plastic bottle production process and method thereof |
| CN107505329A (en) * | 2017-08-14 | 2017-12-22 | 苏州世纪天成信息技术有限公司 | One kind automation grasps rotary equipment for detecting foreign matter in bottles |
-
2007
- 2007-09-29 CN CNU2007201776284U patent/CN201175993Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898418B (en) * | 2010-07-26 | 2012-06-13 | 安徽环球药业股份有限公司 | Welding machine of hanging ring at tail of plastic infusion bottle |
| CN101898418A (en) * | 2010-07-26 | 2010-12-01 | 安徽环球药业股份有限公司 | Welding machine of hanging ring at tail of plastic infusion bottle |
| CN102350787B (en) * | 2011-10-09 | 2015-06-17 | 四川科伦药业股份有限公司 | Detection method and detection device for hanging ring of bottle blowing machine |
| CN102350787A (en) * | 2011-10-09 | 2012-02-15 | 四川科伦药业股份有限公司 | Detection method and detection device for hanging ring of bottle blowing machine |
| WO2013053214A1 (en) * | 2011-10-09 | 2013-04-18 | 四川科伦药业股份有限公司 | Hanging ring detection method and device of blow molding machine |
| CN103072274B (en) * | 2012-12-24 | 2015-11-18 | 杭州珂瑞特机械制造有限公司 | Adult incontinence pants, pants for infants production line three roller welding equipment and welding method |
| CN103072274A (en) * | 2012-12-24 | 2013-05-01 | 杭州珂瑞特机械制造有限公司 | Three-roll welding equipment for production line of adult diapers and baby training pants and welding method |
| CN103978678A (en) * | 2014-05-13 | 2014-08-13 | 吉林省都邦药业股份有限公司 | Suspension ring welding device on bottle blowing machine for polypropylene infusion bottles |
| CN104441623A (en) * | 2014-09-15 | 2015-03-25 | 长沙汇一制药机械有限公司 | Device for welding plastic infusion bottle hanging rings |
| CN104441623B (en) * | 2014-09-15 | 2017-04-12 | 长沙汇一制药机械有限公司 | Device for welding plastic infusion bottle hanging rings |
| CN104527056A (en) * | 2015-01-30 | 2015-04-22 | 上海华源安徽锦辉制药有限公司 | Automatic ring welding device applying plastic bottle production process and method thereof |
| CN104527056B (en) * | 2015-01-30 | 2018-01-19 | 上海华源安徽锦辉制药有限公司 | A kind of automatic welding loop device and method using plastic bottle production technology |
| CN107505329A (en) * | 2017-08-14 | 2017-12-22 | 苏州世纪天成信息技术有限公司 | One kind automation grasps rotary equipment for detecting foreign matter in bottles |
| CN107505329B (en) * | 2017-08-14 | 2020-12-15 | 上海云必科技有限公司 | Automatic change interior foreign matter check out test set of gripping rotation type bottle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090107 Termination date: 20110929 |