CN106271611B - A kind of automatic assembly line for gas heater production - Google Patents
A kind of automatic assembly line for gas heater production Download PDFInfo
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- CN106271611B CN106271611B CN201610877290.7A CN201610877290A CN106271611B CN 106271611 B CN106271611 B CN 106271611B CN 201610877290 A CN201610877290 A CN 201610877290A CN 106271611 B CN106271611 B CN 106271611B
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- installation position
- line
- assembling
- gas heater
- automatic assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sampling And Sample Adjustment (AREA)
- Farming Of Fish And Shellfish (AREA)
Abstract
The invention discloses a kind of automatic assembly line for gas heater production, including assembling leading portion line and assembling back segment line, burner installation position is disposed with assembling leading portion line, exhaust fume collecting hood installation position, assembling position, flow sensor installation position, temperature controller installation position, bottom case and power cord installation position, transformer and proportioning valve installation position, distributor installation position, liner and water out adapter installation position, water supply connector installation position, computer board prepackage plug wire position, circuit arranges position and master board installation position, Scanning Detction post is disposed with the conveyer belt of rear side, reprocess line, put pad robot, put down pad robot, offline scanning position and joint sealing packing position.The installation and test job of water heater all parts are automatically performed in production process, operator is reduced to 10 present people or so by 60 people of primary producing line or so, has saved cost, improved production efficiency；Using the design of standardization, the product quality produced is more stable.
Description
Technical field
The present invention relates to household electrical appliance production technical field, more particularly, to a kind of for the automatic of gas heater production
Assembly line.
Background technology
The height of the degree of automation determines the level of manufacturing industry development, continuous with the living standard of people in recent years
Raising, it is also increasing to the demand of household electrical appliance, to it is major production household appliances enterprise bring a series of production capacity pressure.
The existing assembly line for gas heater production, is mostly by some simple automation equipments of substantial amounts of coupling up
To be produced, but the wage level of worker is continuously improved at this stage, and corresponding manufacturing enterprise's recruitment cost is higher and higher,
It is unfavorable for the development and competition of enterprise；Additionally, due to worker when fatigue, easy maloperation hurts oneself, causes into work
Wound, potential risks are brought to enterprise；And produced by manually, the technical standard do not fixed, product quality is unstable
Fixed, production efficiency is low.
The content of the invention
The problem to be solved in the present invention be to provide a kind of design rationally, production cost is low, production efficiency is high, stability is good,
Good product quality, security higher and the degree of automation it is higher be used for gas heater production automatic assembly line.
In order to solve the above technical problems, the technical solution adopted by the present invention is：It is a kind of for gas heater production from
Dynamic assembly line, including assembling leading portion line and assembling back segment line, the assembling leading portion line include suspended rail and are arranged on institute
State several hanging baskets on suspended rail, the bottom of the suspended rail is provided with conveyer belt, on the conveyer belt of front side according to
It is secondary to be provided with burner installation position, exhaust fume collecting hood installation position, assembling position, flow sensor installation position, temperature controller installation position, bottom
Shell and power cord installation position, transformer and proportioning valve installation position, distributor installation position, liner and water out adapter installation position, water inlet
Plug wire position is pre-installed in connector installation position, computer board, circuit arranges position and master board installation position, on the conveyer belt of rear side successively
Scanning Detction post is provided with, line is reprocessed, puts pad robot, puts down pad robot, offline scanning position and joint sealing packing position；Institute
State assembling back segment line and include and put panel position and be separately positioned on the first face-piece stationary machines people put around panel position
With the second face-piece stationary machines people, the side for putting panel position is provided with face-piece fixed bit, the outside of the face-piece fixed bit
The first Ban Yun robots, the second transfer robot, the 3rd transfer robot and secondary air-leakage test position are respectively arranged with, it is described
It is respectively arranged with the right side of secondary air-leakage test position and does not conform to ruling, manually sampling observation station and computer complete machine detection station.
Preferably, above-mentioned a kind of automatic assembly line for gas heater production, wherein being set in the suspended rail
It is equipped with chain, the hanging basket is fixed on the bottom of the chain, and the hanging basket follows the chain to move during work.
Preferably, above-mentioned a kind of automatic assembly line for gas heater production, wherein the conveyer belt is by motor
Operating is driven, the motor is controlled by frequency converter.
Preferably, above-mentioned a kind of automatic assembly line for gas heater production, wherein first conveying robot
People, the second transfer robot, be both provided with handling gripper on the 3rd transfer robot.
Preferably, above-mentioned a kind of automatic assembly line for gas heater production, wherein described put pad robot
With described put down installs fixture is both provided with pad robot.
The present invention has the advantage that is with beneficial effect：Assembling leading portion line includes suspended rail and is arranged on hanging rail
Several hanging baskets on road, the bottom of suspended rail are provided with conveyer belt, and burner peace is disposed with the conveyer belt of front side
Fill position, exhaust fume collecting hood installation position, assembling position, flow sensor installation position, temperature controller installation position, bottom case and power cord installation
Position, transformer and proportioning valve installation position, distributor installation position, liner and water out adapter installation position, water supply connector installation position, computer
Plate prepackage plug wire position, circuit arrange position and master board installation position, be disposed with the conveyer belt of rear side Scanning Detction post,
Line is reprocessed, pad robot is put, puts down pad robot, offline scanning position and joint sealing packing position；Assembling back segment line includes the face of putting
Plate position and the first face-piece stationary machines people and the second face-piece stationary machines people put around panel position are separately positioned on, put panel
The side of position is provided with face-piece fixed bit, and the first Ban Yun robots, the second carrying implement are respectively arranged with the outside of face-piece fixed bit
Device people, the 3rd transfer robot and secondary air-leakage test position, are respectively arranged with the right side of secondary air-leakage test position unqualified
Line, manually sampling observation station and computer complete machine detection station, design is reasonable, and water heater all parts are automatically performed in production process
Installation and test job, whole process repeat to carry without staff, and operator is by 60 people of primary producing line or so
10 present people or so are reduced to, cost has been saved, has improved production efficiency；Using the design of standardization, the product produced
Quality is more stable.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structure diagram that leading portion line is assembled in the present invention；
Fig. 3 is the structure diagram that back segment line is assembled in the present invention；
Fig. 4 is the structural representation of the first transfer robot or the second transfer robot or the 3rd transfer robot in the present invention
Figure；
Fig. 5 is the structure diagram that pad robot is put in the present invention or puts down pad robot.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of automatic assembly line for gas heater production, including dress
With leading portion line 1 and assembling back segment line 2, assembling leading portion line 1 includes suspended rail 3 and is arranged on some on suspended rail 3
A hanging basket 21, is provided with chain in suspended rail 3, and hanging basket 21 is fixed on the bottom of chain, and hanging basket 21 follows chain to move during work
Dynamic, the bottom of suspended rail 3 is provided with conveyer belt, and conveyer belt is driven by motor and operated, and motor is controlled by frequency converter, front side
Burner installation position 22, exhaust fume collecting hood installation position 23, assembling position 4, flow sensor installation position are disposed with conveyer belt
5th, temperature controller installation position 6, bottom case and power cord installation position 7, transformer and proportioning valve installation position 8, distributor installation position 9, liner
Position 13 and master board are arranged with water out adapter installation position 10, water supply connector installation position 11, computer board prepackage plug wire position 12, circuit
Installation position 14, Scanning Detction post 15 is disposed with the conveyer belt of rear side, line 16 is reprocessed, puts pad robot 17, puts down
Pad robot 18, it is offline scanning position 19 and joint sealing packing position 20, put pad robot 17 and put down pad robot 18 on be respectively provided with
There is installs fixture 36；Assembling back segment line 2, which includes, to be put panel position 30 and is separately positioned on the first face put around panel position 30
29 and second face-piece stationary machines people 31 of shell stationary machines people, the side for putting panel position 30 are provided with face-piece fixed bit 32, face-piece
The outside of fixed bit 32 is respectively arranged with the first Ban Yun robots 27, the second transfer robot 28,33 and of the 3rd transfer robot
Secondary air-leakage test position 26, the right side of secondary air-leakage test position 26, which is respectively arranged with, not to be conformed to ruling 25, manually inspects station by random samples
34 and computer complete machine detection station 24, the first transfer robot 27, the second transfer robot 28, on the 3rd transfer robot 33
It is provided with handling gripper 35.
Design is reasonable, and the installation and test job of water heater all parts, whole process are automatically performed in production process
Repeat to carry without staff, operator is reduced to 10 present people or so by 60 people of primary producing line or so, is saved
Cost, improves production efficiency；Using the design of standardization, the product quality produced is more stable.
Embodiment described above is that the preferred embodiment of the present invention is described, not to the present invention design and
Scope is defined.On the premise of design concept of the present invention is not departed from, ordinary people in the field is to technical scheme
The all variations and modifications made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
All record in detail in the claims.
Claims (5)
- A kind of 1. automatic assembly line for gas heater production, it is characterised in that：Including assembling leading portion line and assembling back segment Line, several hanging baskets that the assembling leading portion line includes suspended rail and is arranged on the suspended rail, the suspension The bottom of track is provided with conveyer belt, be disposed with the conveyer belt of front side burner installation position, exhaust fume collecting hood installation position, Assembling position, flow sensor installation position, temperature controller installation position, bottom case and power cord installation position, transformer and proportioning valve peace Dress position, distributor installation position, liner and water out adapter installation position, water supply connector installation position, computer board prepackage plug wire position, circuit are whole Position and master board installation position are managed, Scanning Detction post is disposed with the conveyer belt of rear side, reprocesses line, puts pad machine Device people, put down pad robot, offline scanning position and joint sealing packing position；The assembling back segment line, which includes, puts panel position and difference It is arranged on the first face-piece stationary machines people and the second face-piece stationary machines people put around panel position, the panel position of putting Side is provided with face-piece fixed bit, and the first transfer robot, the second carrying implement are respectively arranged with the outside of the face-piece fixed bit Device people, the 3rd transfer robot and secondary air-leakage test position, are respectively arranged with not on the right side of the secondary air-leakage test position Acceptance line, manually sampling observation station and computer complete machine detection station.
- A kind of 2. automatic assembly line for gas heater production according to claim 1, it is characterised in that：It is described outstanding Hang in track and be provided with chain, the hanging basket is fixed on the bottom of the chain, and the hanging basket follows the chain to move during work It is dynamic.
- A kind of 3. automatic assembly line for gas heater production according to claim 1, it is characterised in that：The fortune Defeated band is driven by motor and operated, and the motor is controlled by frequency converter.
- A kind of 4. automatic assembly line for gas heater production according to claim 1, it is characterised in that：Described One transfer robot, the second transfer robot, be both provided with handling gripper on the 3rd transfer robot.
- A kind of 5. automatic assembly line for gas heater production according to claim 1, it is characterised in that：It is described to put Shang Dian robots and described put down are both provided with installs fixture in pad robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610877290.7A CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610877290.7A CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106271611A CN106271611A (en) | 2017-01-04 |
| CN106271611B true CN106271611B (en) | 2018-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610877290.7A Active CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
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| CN (1) | CN106271611B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570995A (en) * | 2018-01-31 | 2019-04-05 | 中山市安立达工业自动化设备有限公司 | A kind of electric heater assembles detection production line automatically |
| CN108489071B (en) * | 2018-02-28 | 2020-05-01 | 广东万家乐燃气具有限公司 | Production process of gas water heater |
| CN108381168B (en) * | 2018-04-23 | 2023-05-23 | 珠海汉迪自动化设备有限公司 | Elevator plate type brake automatic assembly line |
| CN109108640B (en) * | 2018-08-23 | 2024-05-03 | 广东万家乐燃气具有限公司 | Gas heater assembly production line |
| CN109014885B (en) * | 2018-09-30 | 2020-08-25 | 佛山隆深机器人有限公司 | Automatic screw locking production line for burner assembly |
| JP7156332B2 (en) * | 2020-05-21 | 2022-10-19 | 株式会社安川電機 | Conveying Device, Conveying Method and Conveying System |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367072B (en) * | 2008-10-01 | 2012-02-22 | 瑞阳汽车零部件（仙桃）有限公司 | Automatic application product line for shock absorption noise silencing slice |
| CN102897479A (en) * | 2012-06-22 | 2013-01-30 | 天津市宝涞精密机械有限公司 | Workpiece transfer device for compressor cylinder body production line |
| JP5480953B1 (en) * | 2012-11-28 | 2014-04-23 | 積水化学工業株式会社 | Welding equipment |
| CN205204013U (en) * | 2015-12-02 | 2016-05-04 | 德尔福派克电气系统有限公司 | A suspension type assembly line for car wiring harness production |
| CN205579986U (en) * | 2016-03-17 | 2016-09-14 | 中山市万利燃具五金有限公司 | Gas heater of modular assembly |
| CN105881014B (en) * | 2016-06-13 | 2017-10-24 | 广东亿恒工业装备有限公司 | The automatic pre- wiring of inner container of electric water heater |
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- 2016-09-30 CN CN201610877290.7A patent/CN106271611B/en active Active
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| CN106271611A (en) | 2017-01-04 |
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Address after: 528000 No. 10 Shabuzhong Road, Shabu Industrial Zone, Lishui Town, Nanhai District, Foshan City, Guangdong Province Co-patentee after: Chongqing Haier Water Heater Co., Ltd. Patentee after: Guangdong Jingyi Intelligent Manufacturing Co., Ltd. Address before: 528000 No. 10 Shabuzhong Road, Shabu Industrial Zone, Lishui Town, Nanhai District, Foshan City, Guangdong Province Co-patentee before: Chongqing Haier Water Heater Co., Ltd. Patentee before: Single-minded automation equipment Co., Ltd of Foshan City |
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| CP01 | Change in the name or title of a patent holder |