CN106271611A - A kind of automatic assembly line produced for gas heater - Google Patents
A kind of automatic assembly line produced for gas heater Download PDFInfo
- Publication number
- CN106271611A CN106271611A CN201610877290.7A CN201610877290A CN106271611A CN 106271611 A CN106271611 A CN 106271611A CN 201610877290 A CN201610877290 A CN 201610877290A CN 106271611 A CN106271611 A CN 106271611A
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- China
- Prior art keywords
- installation position
- line
- robot
- assembling
- gas heater
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Farming Of Fish And Shellfish (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses a kind of automatic assembly line produced for gas heater, including assembling leading portion line and assembling back segment line, it is disposed with burner installation position on assembling leading portion line, exhaust fume collecting hood installation position, assembling position, flow transducer installation position, temperature controller installation position, drain pan and power line installation position, transformator and proportioning valve installation position, allotter installation position, inner bag and water out adapter installation position, water supply connector installation position, computer board prepackage plug wire position, circuit arranges position and master board installation position, it is disposed with Scanning Detction post on the conveyer belt of rear side, reprocess line, put pad robot, put down pad robot, roll off the production line and scan position and joint sealing packing position.Being automatically performed installation and the test job of water heater all parts in production process, operator, by reducing to about 10 present people about 60 people of original production line, has saved cost, has improve production efficiency；Using standardized design, the product quality produced is more stable.
Description
Technical field
The present invention relates to household electrical appliance production technical field, especially relate to a kind of for gas heater produce automatic
Assembly line.
Background technology
The height of automaticity determines the level of manufacturing industry development, along with the living standard of people in recent years is continuous
Raising, the most increasing to the demand of household electrical appliance, to each big production household appliances enterprise bring a series of production capacity pressure.
The existing assembly line produced for gas heater, is mostly by some simple automation equipments of substantial amounts of coupling up
Producing, but the wage level of present stage workman improves constantly, corresponding manufacturing enterprise's recruitment cost is more and more higher,
It is unfavorable for development and the competition of enterprise；Additionally, due to workman fatigue when, easy maloperation hurts oneself, causes into work
Wound, brings potential risks to enterprise；And by manually producing, not having fixing technical standard, product quality is unstable
Fixed, production efficiency is low.
Summary of the invention
The problem to be solved in the present invention be to provide a kind of reasonable in design, production cost is low, production efficiency is high, good stability,
Good product quality, the automatic assembly line produced for gas heater that safety is higher and automaticity is higher.
For solve above-mentioned technical problem, the technical solution used in the present invention is: a kind of for gas heater produce from
Dynamic assembly line, including assembling leading portion line and assembling back segment line, described assembling leading portion line includes suspended rail and is arranged on institute
Stating several hanging baskets on suspended rail, the bottom of described suspended rail is provided with conveyer belt, and the described conveyer belt of front side depends on
Secondary it is provided with burner installation position, exhaust fume collecting hood installation position, assembling position, flow transducer installation position, temperature controller installation position, the end
Shell and power line installation position, transformator and proportioning valve installation position, allotter installation position, inner bag and water out adapter installation position, water inlet
Joint installation position, computer board prepackage plug wire position, circuit arrange position and master board installation position, on the described conveyer belt of rear side successively
Be provided with Scanning Detction post, reprocess line, put pad robot, put down pad robot, roll off the production line scanning position and joint sealing packing position；Institute
State assembling back segment line and include the first face-piece stationary machines people put panel position and put around panel position described in being separately positioned on
With the second face-piece stationary machines people, described in put the side of panel position and be provided with face-piece fixed bit, the outside of described face-piece fixed bit
It is respectively arranged with the first Ban Yun robot, the second transfer robot, the 3rd transfer robot and secondary air-leakage test position, described
The right side of secondary air-leakage test position is respectively arranged with and does not conforms to ruling, artificial sampling observation station and computer complete machine detection station.
Preferably, above-mentioned a kind of automatic assembly line produced for gas heater, set in wherein said suspended rail
Being equipped with chain, described hanging basket is fixed on the bottom of described chain, and during work, described hanging basket is followed described chain and moved.
Preferably, above-mentioned a kind of automatic assembly line produced for gas heater, wherein said conveyer belt is by motor
Driving operating, described motor is controlled by converter.
Preferably, above-mentioned a kind of automatic assembly line produced for gas heater, wherein said first conveying robot
It is provided with handling gripper on people, the second transfer robot, the 3rd transfer robot.
Preferably, above-mentioned a kind of automatic assembly line produced for gas heater, wherein said put pad robot
It is provided with installation fixture in pad robot with described putting down.
The present invention has the advantage that and provides the benefit that: assembling leading portion line includes suspended rail and is arranged on hanging rail
Several hanging baskets on road, the bottom of suspended rail is provided with conveyer belt, and the conveyer belt of front side is disposed with burner peace
Dress position, exhaust fume collecting hood installation position, assembling position, flow transducer installation position, temperature controller installation position, drain pan and power line are installed
Position, transformator and proportioning valve installation position, allotter installation position, inner bag and water out adapter installation position, water supply connector installation position, computer
Plate prepackage plug wire position, circuit arrange position and master board installation position, the conveyer belt of rear side is disposed with Scanning Detction post,
Reprocess line, put pad robot, put down pad robot, roll off the production line scanning position and joint sealing packing position；Assembling back segment line includes the face of putting
Plate position and be separately positioned on the first face-piece stationary machines people and the second face-piece stationary machines people put around panel position, puts panel
The side of position is provided with face-piece fixed bit, and the outside of face-piece fixed bit is respectively arranged with the first Ban Yun robot, the second carrying implement
Device people, the 3rd transfer robot and secondary air-leakage test position, the right side of secondary air-leakage test position is respectively arranged with defective
Line, artificial sampling observation station and computer complete machine detection station, reasonable in design, production process is automatically performed water heater all parts
Install and test job, whole process without staff repeat carrying, operator by 60 people of original production line about
Reduce to, about 10 present people, save cost, improve production efficiency；Use standardized design, the product produced
Quality is more stable.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention；
Fig. 2 is the structural representation assembling leading portion line in the present invention；
Fig. 3 is the structural representation assembling back segment line in the present invention；
Fig. 4 is the first transfer robot or the second transfer robot or the structural representation of the 3rd transfer robot in the present invention
Figure；
Fig. 5 is to put pad robot in the present invention or put down the structural representation of pad robot.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, right
The present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of automatic assembly line produced for gas heater, including dress
Join leading portion line 1 and assembling back segment line 2, assembling leading portion line 1 include suspended rail 3 and be arranged on suspended rail 3 some
Individual hanging basket 21, is provided with chain in suspended rail 3, hanging basket 21 is fixed on the bottom of chain, and during work, hanging basket 21 follows chain shifting
Dynamic, the bottom of suspended rail 3 is provided with conveyer belt, and conveyer belt is operated by driven by motor, and motor is controlled by converter, front side
Burner installation position 22, exhaust fume collecting hood installation position 23, assembling position 4, flow transducer installation position it is disposed with on conveyer belt
5, temperature controller installation position 6, drain pan and power line installation position 7, transformator and proportioning valve installation position 8, allotter installation position 9, inner bag
Position 13 and master board is arranged with water out adapter installation position 10, water supply connector installation position 11, computer board prepackage plug wire position 12, circuit
Installation position 14, the conveyer belt of rear side is disposed with Scanning Detction post 15, reprocess line 16, put pad robot 17, put down
Pad robot 18, roll off the production line scanning position 19 and joint sealing packing position 20, put pad robot 17 and be respectively provided with in pad robot 18 with putting down
There is installation fixture 36；Assembling back segment line 2 includes to be put panel position 30 and is separately positioned on first put around panel position 30
Shell stationary machines people 29 and the second face-piece stationary machines people 31, the side putting panel position 30 is provided with face-piece fixed bit 32, face-piece
The outside of fixed bit 32 is respectively arranged with first Ban Yun robot the 27, second transfer robot the 28, the 3rd transfer robot 33 and
Secondary air-leakage test position 26, the right side of secondary air-leakage test position 26 is respectively arranged with and does not conforms to ruling 25, manually inspects station by random samples
34 and computer complete machine detection station 24, on first transfer robot the 27, second transfer robot the 28, the 3rd transfer robot 33 all
It is provided with handling gripper 35.
Reasonable in design, production process is automatically performed installation and the test job of water heater all parts, whole process
Repeating carrying without staff, operator, by reducing to about 10 present people about 60 people of original production line, saves
Cost, improves production efficiency；Using standardized design, the product quality produced is more stable.
Embodiment described above is to be described the preferred embodiment of the present invention, not to the design of the present invention and
Scope is defined.On the premise of without departing from design concept of the present invention, this area ordinary person is to technical scheme
The various modification made and improvement, all should drop into protection scope of the present invention, the technology contents that the present invention is claimed,
All record in detail in the claims.
Claims (5)
1. the automatic assembly line produced for gas heater, it is characterised in that: include assembling leading portion line and assembling back segment
Line, described assembling leading portion line includes suspended rail and several hanging baskets being arranged on described suspended rail, described suspension
The bottom of track is provided with conveyer belt, the described conveyer belt of front side is disposed with burner installation position, exhaust fume collecting hood installation position,
Assembling position, flow transducer installation position, temperature controller installation position, drain pan and power line installation position, transformator and proportioning valve peace
Dress position, allotter installation position, inner bag and water out adapter installation position, water supply connector installation position, computer board prepackage plug wire position, circuit are whole
Reason position and master board installation position, the described conveyer belt of rear side is disposed with Scanning Detction post, reprocesses line, puts pad machine
Device people, put down pad robot, roll off the production line scanning position and joint sealing packing position；Described assembling back segment line includes puts panel position and difference
Put the first face-piece stationary machines people around panel position and the second face-piece stationary machines people described in being arranged on, described in put panel position
Side is provided with face-piece fixed bit, and the outside of described face-piece fixed bit is respectively arranged with the first Ban Yun robot, the second carrying implement
Device people, the 3rd transfer robot and secondary air-leakage test position, the right side of described secondary air-leakage test position is respectively arranged with not
Acceptance line, artificial sampling observation station and computer complete machine detection station.
A kind of automatic assembly line produced for gas heater the most according to claim 1, it is characterised in that: described outstanding
Being provided with chain in hanging track, described hanging basket is fixed on the bottom of described chain, and during work, described hanging basket follows the shifting of described chain
Dynamic.
A kind of automatic assembly line produced for gas heater the most according to claim 1, it is characterised in that: described fortune
Defeated band is operated by driven by motor, and described motor is controlled by converter.
A kind of automatic assembly line produced for gas heater the most according to claim 1, it is characterised in that: described the
It is provided with handling gripper on one transfer robot, the second transfer robot, the 3rd transfer robot.
A kind of automatic assembly line produced for gas heater the most according to claim 1, it is characterised in that put described in:
Shang Dian robot and described putting down are provided with installation fixture in pad robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610877290.7A CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610877290.7A CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106271611A true CN106271611A (en) | 2017-01-04 |
| CN106271611B CN106271611B (en) | 2018-04-17 |
Family
ID=57716989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610877290.7A Active CN106271611B (en) | 2016-09-30 | 2016-09-30 | A kind of automatic assembly line for gas heater production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106271611B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108381168A (en) * | 2018-04-23 | 2018-08-10 | 珠海汉迪自动化设备有限公司 | The board-like brake automated assembly line of elevator |
| CN108489071A (en) * | 2018-02-28 | 2018-09-04 | 广东万家乐燃气具有限公司 | A kind of gas heater production technology |
| CN109014885A (en) * | 2018-09-30 | 2018-12-18 | 佛山隆深机器人有限公司 | Screw production line is locked in burner general assembly automatically |
| CN109108640A (en) * | 2018-08-23 | 2019-01-01 | 广东万家乐燃气具有限公司 | A kind of gas heater assemble production line |
| CN109570995A (en) * | 2018-01-31 | 2019-04-05 | 中山市安立达工业自动化设备有限公司 | A kind of electric heater assembles detection production line automatically |
| CN113715033A (en) * | 2020-05-21 | 2021-11-30 | 株式会社安川电机 | Conveying device, conveying method and conveying system |
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| CN101367072A (en) * | 2008-10-01 | 2009-02-18 | 瑞阳汽车零部件（仙桃）有限公司 | Automatic application product line for shock absorption noise silencing slice |
| CN102897479A (en) * | 2012-06-22 | 2013-01-30 | 天津市宝涞精密机械有限公司 | Workpiece transfer device for compressor cylinder body production line |
| JP5480953B1 (en) * | 2012-11-28 | 2014-04-23 | 積水化学工業株式会社 | Welding equipment |
| CN205204013U (en) * | 2015-12-02 | 2016-05-04 | 德尔福派克电气系统有限公司 | A suspension type assembly line for car wiring harness production |
| CN105881014A (en) * | 2016-06-13 | 2016-08-24 | 广东亿恒工业装备有限公司 | Automatic pre-assembling line for electric water heater inner containers |
| CN205579986U (en) * | 2016-03-17 | 2016-09-14 | 中山市万利燃具五金有限公司 | Gas heater of modular assembly |
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2016
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101367072A (en) * | 2008-10-01 | 2009-02-18 | 瑞阳汽车零部件（仙桃）有限公司 | Automatic application product line for shock absorption noise silencing slice |
| CN102897479A (en) * | 2012-06-22 | 2013-01-30 | 天津市宝涞精密机械有限公司 | Workpiece transfer device for compressor cylinder body production line |
| JP5480953B1 (en) * | 2012-11-28 | 2014-04-23 | 積水化学工業株式会社 | Welding equipment |
| CN205204013U (en) * | 2015-12-02 | 2016-05-04 | 德尔福派克电气系统有限公司 | A suspension type assembly line for car wiring harness production |
| CN205579986U (en) * | 2016-03-17 | 2016-09-14 | 中山市万利燃具五金有限公司 | Gas heater of modular assembly |
| CN105881014A (en) * | 2016-06-13 | 2016-08-24 | 广东亿恒工业装备有限公司 | Automatic pre-assembling line for electric water heater inner containers |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570995A (en) * | 2018-01-31 | 2019-04-05 | 中山市安立达工业自动化设备有限公司 | A kind of electric heater assembles detection production line automatically |
| CN108489071A (en) * | 2018-02-28 | 2018-09-04 | 广东万家乐燃气具有限公司 | A kind of gas heater production technology |
| CN108489071B (en) * | 2018-02-28 | 2020-05-01 | 广东万家乐燃气具有限公司 | Production process of gas water heater |
| CN108381168A (en) * | 2018-04-23 | 2018-08-10 | 珠海汉迪自动化设备有限公司 | The board-like brake automated assembly line of elevator |
| CN108381168B (en) * | 2018-04-23 | 2023-05-23 | 珠海汉迪自动化设备有限公司 | Elevator plate type brake automatic assembly line |
| CN109108640A (en) * | 2018-08-23 | 2019-01-01 | 广东万家乐燃气具有限公司 | A kind of gas heater assemble production line |
| CN109108640B (en) * | 2018-08-23 | 2024-05-03 | 广东万家乐燃气具有限公司 | Gas heater assembly production line |
| CN109014885A (en) * | 2018-09-30 | 2018-12-18 | 佛山隆深机器人有限公司 | Screw production line is locked in burner general assembly automatically |
| CN113715033A (en) * | 2020-05-21 | 2021-11-30 | 株式会社安川电机 | Conveying device, conveying method and conveying system |
| CN113715033B (en) * | 2020-05-21 | 2024-04-23 | 株式会社安川电机 | Conveying device, conveying method and conveying system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106271611B (en) | 2018-04-17 |
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Address after: 528000 No. 10 Shabuzhong Road, Shabu Industrial Zone, Lishui Town, Nanhai District, Foshan City, Guangdong Province Co-patentee after: Chongqing Haier Water Heater Co., Ltd. Patentee after: Guangdong Jingyi Intelligent Manufacturing Co., Ltd. Address before: 528000 No. 10 Shabuzhong Road, Shabu Industrial Zone, Lishui Town, Nanhai District, Foshan City, Guangdong Province Co-patentee before: Chongqing Haier Water Heater Co., Ltd. Patentee before: Single-minded automation equipment Co., Ltd of Foshan City |
|
| CP01 | Change in the name or title of a patent holder |