CN201142921Y - Installation for fermenting pickling vegetable - Google Patents
Installation for fermenting pickling vegetable Download PDFInfo
- Publication number
- CN201142921Y CN201142921Y CNU2008200761657U CN200820076165U CN201142921Y CN 201142921 Y CN201142921 Y CN 201142921Y CN U2008200761657 U CNU2008200761657 U CN U2008200761657U CN 200820076165 U CN200820076165 U CN 200820076165U CN 201142921 Y CN201142921 Y CN 201142921Y
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- fermenter
- fermentation tank
- fermentation
- fermenting
- installation
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Abstract
The utility model relates to a food processing device, in particular to a pickled vegetable fermenting device which solves the problems of simple structure, difficult operation and poor production continuity of pickled vegetable fermenting devices in the prior art. The pickled vegetable fermenting device comprises a fermenter provided with a jacket; the central axle of the fermenter is arranged on a support in a manner of inclining towards the plane, the upper end of the fermenter is provided with a power stirring device and a degassing device, the inside of the bottom of the fermenter is provided with a honeycomb filter screen and the bottom of the fermenter is connected with a fermentation liquor storage jar, a non-activated liquid storage jar and a vapor generation device; one upward side of the side of the fermenter is provided with a feeding port and one downward side of the side of the fermenter with a discharging port. After the fermentation system finishes once fermentation, materials can be added from the feeding port to carry out next batch of fermentation, thereby fulfilling continuous production and improving labor efficiency.
Description
Technical field
The utility model relates to a kind of food processing apparatus, is specially a kind of pickles installation for fermenting.
Background technology
Pickles is before canning and refrigeration appearance, it is the earliest preservation method for vegetable in the world, this method is to utilize the hyperosmosis effect of the fermentation of microorganism, salt and under above-mentioned active a series of physics chemical action, the biological food process that suppress the harmful microbe activity, increases vegetable flavor and carry out the vegetables preservation.In certain density salt solution, the beneficial microbe by the dish body is brought into as lactic acid bacteria, acetic acid bacteria, produces distillery yeast etc., is that substrate carries out lactic fermentation, acetic fermentation and alcoholic fermentation etc. with nutriment in the vegetables.In the pickled process of vegetables, mainly be lactic fermentation, secondly be alcoholic fermentation, acetic fermentation is extremely slight.Lactic acid bacteria, acetic acid bacteria acid production suppress the growth of harmful saccharomycete, mould and spoilage organisms, and lactic acid bacteria, acetic acid bacteria form dominant bacteria in fermented vegetable.And the lactic acid that produces in the fermentation, acetic acid and saccharomycete produce alcohol and produce Ester, have increased its local flavor.
On the existing pickles installation for fermenting structure is exactly the fermentation tank of a simple vertical, and the reinforced discharging of workman is all carried out on tank deck in actual use, and workload is big, operating difficulties, the production poor continuity, and condition control such as health temperature is poor, and the vegetable matter of being pickled is not high.
Summary of the invention
The utility model is simple in structure in order to solve the pickles installation for fermenting that exists in the prior art, operating difficulties, the problem of production poor continuity and a kind of pickles installation for fermenting is provided.
The utility model is realized by following technical scheme, a kind of pickles installation for fermenting, comprise the fermentation tank that has chuck, fermentation tank axis and horizontal plane are obliquely installed on bearing, the upper end of fermentation tank is provided with power agitating device and degasser, the fermentation tank bottom inside is provided with the honeycomb fashion filter screen, is connected with liquid basin, steam raising plant before zymotic fluid basin, the activation at the bottom of the fermentation tank, is provided with charging aperture at the fermentation tank body side surface towards a top side, is provided with discharging opening towards a following side.
The use and the course of work are as follows, start fermentation system first, need whole pipeline, basin be reached main fermentation tank and carry out sterilization treatment.Adopt steam raising plant, the whole system device is carried out the high-temperature steam sterilization, go into jar through the raw material of suitably handling, the charging capacity is 2/3, mends certain moisture simultaneously, can be submerged after making the material compacting.Close other paths, open degasser and outgas, and carry out pasteurize.After the pasteurize, use the chuck cooling water, inject a certain amount of salt solution, start agitating device, promote to conduct heat.When temperature drops to below 45 ℃, begin to add fermentation dish juice, ferment in advance.Temperature constant can be opened the activating solution basin by inoculum concentration 5%-10% and inoculate about 35 ℃, the beginning main fermentation.The affirmation of fermentation ends, and carry out product acid degree, color and luster, the standardization of matter structure.By the honeycomb fashion filter screen at the bottom of the main fermentation tank material is dammed, make juice get to the fermented juice basin.Can be used as pre-leavening under situation about not being bacterial contamination uses.The discharge of solid content and packing: the solid content after the discharge juice can carry out packing, carries out sterilization processing again, is finished product.Restarting of reaction system.After fermentation system is finished one time fermentation, then can feed in raw material and carry out the fermentation of next batch from feeding mouth.Thereby can realize serialization production.Improved efficiency.
Advantage of the present invention and beneficial effect are:
1. Economic and Efficiency Analysis remarkable benefit.The discharge capacity 400m of fermentation dish juice
3/ d, annual discharge capacity is 146 * 10
3m
-3, with 3.63 yuan of calculating of every cube of water of water for industrial use, but 5,290,000 yuan of using water wisely.Calculate by 8% salt content in the fermented juice, have the salt of 32000kg to obtain comprehensive utilization, every kg salt is saved cost 6.4 ten thousand in 2.0 yuan.Thereby realize innoxious, the recycling of waste water, promote the development of ecological construction and efficient deep processing of farm products.2. can realize the standardization of fermented type pickles, high-quality, industrialization processing.Outfit of equipment adopts the closed type tank body, comprises main fermentation tank, thalline liquid basin, and the fermented juice basin, salinity is regulated salt solution basin, steam raising plant, and air purification filter device, air compression plant and jacket type recirculated water temperature regulating device.This device sanitary condition is good, can effectively avoid living contaminants.Above system has created good condition being provided as automatic control aspect mass transfer and the heat transfer, disposes various automatons again and can realize automation control.
Description of drawings
Fig. 1 is a structural representation of the present utility model
1-power agitating device, 2-degasser, 3-fermentation tank, 4-chuck, 5-charging aperture, 6-honeycomb fashion filter screen, 7-discharging opening, 8-sampler, 9-neutralizer basin, 10-steam raising plant, liquid basin before the 11-activation, 12-salt solution basin, 13-zymotic fluid basin, 14-baffle plate
The specific embodiment
As schematically shown in Figure 1, a kind of pickles installation for fermenting, comprise the fermentation tank 3 that has chuck 4, fermentation tank 3 axis and horizontal plane are obliquely installed on bearing, the upper end of fermentation tank 3 is provided with power agitating device 1 and degasser 2, fermentation tank 3 bottom inside are provided with honeycomb fashion filter screen 6, and fermentation tank is connected with zymotic fluid basin 13, activation preceding liquid basin 11, steam raising plant 10, is provided with charging aperture 5 at fermentation tank 3 body side surfaces towards a top side, is provided with discharging opening 7 towards a following side at 3 the end.
Chuck 4 is connected with salt solution basin 12, fermentation tank also is connected with neutralizer basin 9 at 3 the end.
Start fermentation system described in the utility model first, need whole pipeline, basin be reached main fermentation tank and carry out sterilization treatment.Adopt steam raising plant 10,, comprise that fermentation tank and all pipelines carry out the high-temperature steam sterilization whole system.Raw material through suitably handling adds main fermentations 3 from charging aperture 5, and the charging capacity is 2/3, mends certain moisture simultaneously, can be submerged after making the material compacting.Close other paths, open degasser 2 and outgas, and carry out pasteurize.After the pasteurize,, inject a certain amount of salt solution, open power agitating device 1, promote to conduct heat by salt solution basin 12 with the chuck cooling.When temperature drops to below 45 ℃, begin to add fermentation dish juice, ferment in advance.Temperature constant can be opened the preceding liquid basin 11 of activation by inoculum concentration 5%-10% and inoculate the beginning main fermentation about 35 ℃.After the affirmation of fermentation ends, dam, make juice get to zymotic fluid basin 13 by discharging opening 7 by 6 pairs of materials of honeycomb fashion filter screen at 3 ends of main fermentation tank.Can be used as pre-next time leavening under situation about not being bacterial contamination uses.The discharge of solid content and packing: the solid content after the discharge juice can carry out packing, carries out sterilization processing again, is finished product.After fermentation system is finished one time fermentation, then can carry out the fermentation of next batch from one step of pan feeding.Thereby can realize serialization production.
For reducing to stir material is destroyed, in fermentation tank 3, be provided with baffle plate 14, adopt one-sided high baffle design, be intended to carry out the material mixing, promote the transmission of heat, during as cooling, just carry out intermittent stirring operation.Chuck 4 water are a jar interior temperature controlled capital equipment, and the auxiliary temperature-reducing measure is the injection of salt solution, standby fermented juice.
Claims (5)
1, a kind of pickles installation for fermenting, comprise the fermentation tank (3) that has chuck (4), it is characterized in that: fermentation tank (3) axis and horizontal plane are obliquely installed on bearing, the upper end of fermentation tank (3) is provided with power agitating device (1) and degasser (2), fermentation tank (3) bottom inside is provided with honeycomb fashion filter screen (6), fermentation tank (3) is connected with zymotic fluid basin (13), the preceding liquid basin (11) of activation, steam raising plant (10) at the end, be provided with charging aperture (5) at fermentation tank (3) body side surface towards a top side, be provided with discharging opening (7) towards a following side.
2, pickles installation for fermenting according to claim 1 is characterized in that: fermentation tank (3) is 15 ° with the horizontal plane angle of inclination on bearing.
3, pickles installation for fermenting according to claim 1 and 2 is characterized in that: be provided with baffle plate (14) in fermentation tank (3).
4, pickles installation for fermenting according to claim 1 and 2 is characterized in that: chuck (4) is connected with salt solution basin (12).
5, pickles installation for fermenting according to claim 1 and 2 is characterized in that: fermentation tank (3) also is connected with neutralizer basin (9) at the end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200761657U CN201142921Y (en) | 2008-01-19 | 2008-01-19 | Installation for fermenting pickling vegetable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200761657U CN201142921Y (en) | 2008-01-19 | 2008-01-19 | Installation for fermenting pickling vegetable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201142921Y true CN201142921Y (en) | 2008-11-05 |
Family
ID=40079790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200761657U Expired - Fee Related CN201142921Y (en) | 2008-01-19 | 2008-01-19 | Installation for fermenting pickling vegetable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201142921Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102090594A (en) * | 2011-02-27 | 2011-06-15 | 甘宁 | Automatic production system for pickled vegetable |
| CN103497891A (en) * | 2013-10-09 | 2014-01-08 | 长沙理工大学 | Microbiological solid-state seed producing and fermenting device |
-
2008
- 2008-01-19 CN CNU2008200761657U patent/CN201142921Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102090594A (en) * | 2011-02-27 | 2011-06-15 | 甘宁 | Automatic production system for pickled vegetable |
| CN102090594B (en) * | 2011-02-27 | 2013-01-16 | 甘宁 | Automatic production system for pickled vegetable |
| CN103497891A (en) * | 2013-10-09 | 2014-01-08 | 长沙理工大学 | Microbiological solid-state seed producing and fermenting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081105 Termination date: 20110119 |