CN201128994Y

CN201128994Y - Integrated wall tile

Info

Publication number: CN201128994Y
Application number: CNU2007201837803U
Authority: CN
Inventors: 曾绍宏
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-10-09
Filing date: 2007-10-09
Publication date: 2008-10-08
Anticipated expiration: 2017-10-09

Abstract

The utility model provides wall surface integral tile. A material substrate is made of polystyrene foam boards (or extrusion polystyrene boards); a decorative finish layer is made of a flexible asphalt glass fiber tile layer. An adhesion layer, a glass fiber mesh layer and a glue bond layer are successively arranged from the material substrate in the space between the substrate and a decorative finish tile layer. Compared with the traditional technologies, the applicant firstly proposes the concept of making the decorative finish layer with the flexible asphalt glass fiber tile layer; the glass fiber mesh layer is used as a connector and the polystyrene foam boards (or extrusion polystyrene boards) and the flexible asphalt glass fiber tile are creatively integrated into a whole with new technologies, therefore, the wall surface integral tile becomes a new type wall surface tile product that can completely replace the conventional wall surface tile. The wall surface integral tile has the advantages of large installed unit area on wall, fast engineering speed and excellent overall effect. In particular, the wall surface integral tile is appropriate for industrialized and standardized manufacturing, which lays solid foundation for the fast expansion of the construction industry.

Description

Wall surface integrated bricks

Technical field

The invention belongs to a kind of wall facing member, especially relate to a kind of wall facing brick.

Background technology

Wall facing is last procedure that skin is handled.At present, generally the method for Cai Yonging is a first paste heat-preserving material on exterior wall, for example polystyrene foam plate (EPS), extrusion moulding type polystyrene plate (XPS), or outside the building surface coverage is heat-insulation mortar bed, to increase heat insulation effect, then, bonding applique surface material again, ceramic tile etc. for example, sticking brick is a way more traditional in the prior art.Prior art with EPS or XPS plate and ceramic tile as the exterior wall finish member, this way easily comes off, cause numerous potential safety hazards, and easily infiltration, whole member is in scattered state again, program is many and complicated when construction, time-consuming labour intensity is big, ceramic tile after the stickup is heated back incrustation easy to crack and influences outward appearance, particularly traditional facing component can not be realized industrialization, standardized production, be unfavorable for the development of modern architecture industry, therefore, develop a kind of industrialization, standardized production of both being fit to, the integrated brick facing component that can reduce difficulty of construction again is extremely urgent.

Summary of the invention

For solving the conventional art above shortcomings, the present invention aims to provide a kind of wall surface integrated bricks with novel structure, with this wall surface integrated bricks as facing component, can before construction, carry out industrialization, standardized production, not only can ensure the quality of products, and construction simple, save time, saving of labor, cost be low, especially has good especially globality effect.

For solving the problems of the technologies described above, the present invention has adopted following technical scheme: the structure of this wall surface integrated bricks comprises material basic unit, finish coat, material basic unit adopts polystyrene foam plate or extrusion moulding type polystyrene plate, its main points are: finish coat is flexible pitch fiber glass brick layer, is provided with tack coat, glass fiber mesh layer of cloth and glue bond layer successively from material basic unit between material basic unit and the facing watt layer.

The area of aforesaid material basic unit, glass fiber mesh layer of cloth, finish coat is 930 * 606mm ²

The area of aforesaid material basic unit, glass fiber mesh layer of cloth, finish coat is 1000 * 952mm ²

Beneficial effect: the applicant has proposed first with the theory of flexible pitch fiber glass brick layer as finish coat, especially by tack coat with the glass fiber mesh layer of cloth as connector, creatively polystyrene foam plate (or extrusion moulding type polystyrene plate) and flexible pitch fiber glass brick are combined into one technically, make it to become novel facing component, not only the area of facing component can be done very greatly, and quality is good, globality is strong, and area increases the back speed of application and accelerates.Glass fiber mesh and flexible pitch fiber glass brick all are light materials, make construction also become very convenient, has the advantage that wall area is big on the installation unit, speed of application is fast, whole structure is good, particularly such member is fit to adopt industrialization, standardization to carry out specialization production, for solid foundation has been established in the builing industry fast development.

Wall surface integrated bricks of the present invention has following characteristics:

Integraty is good: all members comprise that the material basic unit of thermal insulation, the flexible pitch fiber glass brick of waterproof are integrated, and have reduced the work progress of solid memder complexity, greatly facilitate construction, improved work efficiency, saved the time, provided cost savings largely.

Heat retaining and insulated waterproof is effective: be connection with the glass fiber mesh, adopt industrialization, standardization to produce, the product area is big, overall performance good, has well solved the wall body slit seepage problem.

Ornamental strong: the flexible pitch fiber glass brick CF as finish coat can freely be selected and arrange in pairs or groups, and can guarantee that integrated brick and integrated environment reach the most harmonious unification.

The durability safety is good: surperficial color sand is hard, ultraviolet radiation resisting, in join anti-aging material, long service life; Product is light-duty, security performance good, and is suitable particularly suitable with all decorating outer wall of building, particularly highrise building.

The work efficiency height: the light-duty easy carrying of product, easily stickup, easily cutting, saving cost of transportation, product have been carried out integrated, have reduced the program of many complexity, easily construct.

Self-cleaning: can not form obvious stain, can not accumulate water stainly, can wash arbitrarily or under the flushing of natural rainwater, can make former color reproduction;

The feature of environmental protection: nontoxic, uvioresistant is strong, and thermal insulation sound insulation water resistance is good;

Easy care: damage or need and to change or to restain renewal arbitrarily under the situation of colour changing.

Description of drawings

Fig. 1 is the section structure schematic diagram of one embodiment of the invention.

Fig. 2 is the construction and installation key diagram of product of the present invention.

Sequence number is represented respectively among the figure: material basic unit 1, and tack coat 2, glass fiber mesh layer of cloth 3, tack coat 2a, flexible pitch fiber glass brick layer 4, tack coat 5, body of wall 6 is filled up window 7, crab-bolt 8.

The specific embodiment

Referring to Fig. 1.The material basic unit 1 of this wall surface integrated bricks is by the polyphenyl plate with incubation and thermal insulation function, and for example polystyrene foam plate (EPS) or extrusion moulding type polystyrene plate (XPS) constitute.Tack coat 2 adopts the polymer modification finishing mucilage, glass fiber mesh layer of cloth 3 adopts fiberglass gridding cloth, finish coat is that 4 on flexible pitch fiber glass brick layer adopts not only waterproof but also colored flexible pitch fiber glass brick, and so forming collection heat retaining and insulated waterproof function is the exterior wall tile of one.This wall surface integrated bricks can adopt the modern industry method to produce, and entire area can be 930 * 606mm ², or 1000 * 952mm ², or other multiple more large-area specification, we can say that large-area like this building facing member did not also come out so far.

Referring to Fig. 2, this figure is the construction and installation key diagram of product of the present invention.During construction, body of wall 6 surfaces after smooth should be provided with tack coat 5, cut out several and fill up window 7 on integrated brick, be fixed on the body of wall 6 with crab-bolt 8, behind the constructing structure, it is complete to fill up window 7 repairings with flexible pitch fiber glass brick again, and coordinates mutually with the flexible pitch fiber glass brick of periphery.Whole construction should be carried out according to following program.

One, general provision

1, the boundary of works area and the thickness of external-wall exterior insulation waterproof integrated brick of the present invention (being called for short the HC-BGF integrated brick) should meet design requirement, and integrated brick thickness is generally 30mm.

Should construct by manufacturer's description of product when 2, unit in charge of construction constructs.

3, the unit in charge of construction of no construction experience should carry out the manufacturability training before carrying out large-area construction.

Two, prepare before the construction

1, metope basic unit checks and the operation handing-over

(1) surface of body of wall 6 must be solid firmly smooth, and uneven must be used 1:3 cement mixing mortar levelling; Surface strength reaches 0.5Mpa; Planeness and verticality require: with 2 meters guiding ruler inspections, be controlled at 4mm and reach smooth requirement with interior; The necessary level in negative and positive angle or vertical upright around the metope must not unfilled corner.Reach and to join construction behind the construction requirement.

(2) inspection of built-in fitting, door and window installation: built-in fitting on the wall face (fire ladder, leader, inlet wire pipe, exterior wall gadget etc.) requires to install according to drawing; Door, window must install according to designing requirement; And should meet the design and construction standards of acceptance.

2, put on the shelf before safety education and inspection:

(1) checks that whether water power overlaps standard

(2) put on the shelf before personnel's sufficient sleeping whether, whether drink etc., can in the time of guaranteeing operation energy be concentrated.

(3) check whether scaffold is set up firmly.

(4) dress good berth footwear, work clothes, fasten seat belts, fasten safety rope.

3, the preparation of instrument: the instrument before the construction must be intact, and equipment must be debugged and put in place.

4, execution conditions, the construction environment of native system should be not less than 5 ℃, if surpass 35 ℃, need possess safeguard procedures.Forbid under strong wind, rainy day and sunlight direct projection, to construct.

5, on-site maintenance: to the built-in fitting pipe fitting and the doorframe of job site, window frame etc. are protected before the construction, in order to avoid during construction, wreck or breakage and cross pollution.

Three, construction detailed rules and regulations

1, basic principle

(1) sequence of construction: traveling stage preferably is set: can construct from top to bottom for highrise building, integrated brick and body of wall bonding interface place should perform the water-tight measure (when preventing to rain, rainwater enters internal system) can use crab-bolt 8 when pasting integrated brick, for example long cement nail or setscrew hammer into body of wall and prevent that integrated brick from moving down.

(2) should there be the enough curing conservation time one to detect after the metope levelling according to pertinent regulations.

(3) to check before integrated brick is installed whether the size cutting is upright, has or not breakage etc., guarantees construction process requirement.

(4) integrated brick requires the fissure of displacement to arrange.

(5) polymer modification bonding adhesive cloth glue on the integrated brick: the evenly belt bar shaped of cloth one-tenth all around, uniform stationing in the middle of the slurry.

(6) require to pave between the integrated brick and compress.

(7) should be lower than finish coat after mechanical anchor 8 embeds, so that mend flat with flexible pitch fiber glass brick.

(8) strictly observe time interval of working procedure.

2, basic unit's face is checked and is handled

(1) basic unit's face is checked

A) clean degree: the greasy dirt of basic unit's face, dust, loose matter etc. influence the foreign matter of bond effect;

B) aridity: the degree of drying of the leveling layer mortar of basic unit's face, moist degree;

C) do surface strength: the inspections such as surface strength, crack and sand holes of basic unit's facing sand slurry, rig borehole inspection intensity and dusting situation;

D) planeness and verticality: two meters guiding rulers or level gauge detect planeness and verticality, require to be controlled at≤4mm.

(2) basic unit's face is handled

A) high pressure water washing: drive away dust, loose matter;

B) steel brush tip-tap mill: drive away greasy dirt;

C) the polymer modification bonding adhesive processing of simply wiping one's face: repair and improve smooth and verticality, improve surface strength;

D) brushing of concrete mortar interface reinforcing agent is handled: improve basic unit's face and totally spend, strengthen surface strength, reduce the water absorbent surface rate, repair the surface detail micro-crack, improve the interface bond effect.

3, wall surface integrated bricks and polymer modification adhesive bonds are installed

Basic unit's face checks and handles through after the acceptance(check) that installation can bond

(1) the polymer modification bonding adhesive mixes

A) add 1/3 long-pending clean water of staving in the clean agitator, the limit adds the pulvis limit stirs, and general amount of water is 21-22%; Fully stirred 6-8 minute; The thick shape paste of final one-tenth;

B) slaking 4-5 minute;

C) denseness is controlled at about 110, (spatula is got slurry and observed slippage at a slow speed for suitable);

D) require to use up in 2 hours (promptly keeping bonding adhesive to be in fresh state uses); Out-of-dately promptly work as waste treatment.

(2) bonding adhesive cloth glue on the integrated brick back side

A) integrated brick cloth glue requires adhesive surface to reach more than 50%;

B) cloth glue requires evenly;

C) requirement is suitable with metope bonding thickness with 3mm;

(3) to install generally with 0.6m*0.95m and 1m*0.952m or other specification be the bonding installation unit to integrated brick; Split requirement is directly put down; Carry out the canonical sized cutting of door and window hole before the installation earlier; Installation requirement is close to, and must arrange by the fissure of displacement; Require in principle to use big plate, plate should be cut into " L " on window " L " type limit and arrange at the fenestra mouth; Using two meters guiding ruler tapping board faces on the integrated brick behind the metope flattens plate; After the pressing, the sizing material that should in time panel edges be extruded flattens on metope with spatula; All the other adopt the good material processed of expansion and contraction.

4, filling-up hole and repairing

(1) after scaffold is separated body of wall, should promptly fill up, and flatten with cement mortar to the junction hole;

(2) cut one in advance and reserve measure-alike integrated brick, and its edge part of polishing, make it in the close hole that inserts reservation with hole;

Treat cement mortar maintenance a period of time that (3) after intensity got on, the surface is drying, the backboard face is smeared an amount of bonding stick with glue agent.

(4) treat adhesive solidification after 24 hours, the certain intensity of tool is preferably in and embeds an anchoring piece on the integrated brick of repairing usefulness;

5, for the processing of deformation joint

Deformation joint generally comprises fabric structure settlement joint, shrinkage joint, aseismatic joint etc., its processing method is as follows: the deformation joint of building structure embeds poly-stupid plate, the rough width of being wider than deformation joint of its width, closely embed in the seam, adopt the good encapsulant of expansion and contraction and water resistance to carry out encapsulation process then.

Four, points for attention

(1), close inspection and handle basic unit's face well after can construct;

(2) construction and curing temperature are strict controlled in more than 5 ℃;

(3) zone of heat-preserving building does not have termite growth existence;

(4) under rainy day wet environment and sunlight direct projection, do not construct;

(5) rainy day, shut-down was constructed, and carried out the protection against the tide work of working face;

(6) arrive winter, the integrated brick surface that reply has been constructed before stopping temporarily being protected with cloth;

The strict construction sequence of carrying out when (7) constructing, destruction or damage are strictly on guard against in the surface that construction is good.

Claims

1. wall surface integrated bricks, comprise material basic unit (1), finish coat, material basic unit is Ju Ben Yi Xi Pao Droplets plate or extrusion moulding type polystyrene plate, it is characterized in that: finish coat is a flexible pitch fiber glass brick layer (4), be provided with tack coat (2), glass fiber mesh layer of cloth (3) and tack coat (2a) successively from material basic unit (1) between material basic unit (1) and the flexible pitch fiber glass brick layer (4), each layer is an organic whole.

2. a kind of wall surface integrated bricks as claimed in claim 1 is characterized in that: the area of the organic whole that material basic unit (1), glass fiber mesh layer of cloth (3), flexible pitch fiber glass brick layer (4) constitute is 930 * 606mm ²

3. a kind of wall surface integrated bricks as claimed in claim 1 is characterized in that: the area of the organic whole that material basic unit (1), glass fiber mesh layer of cloth (3), flexible pitch fiber glass brick layer (4) constitute is 1000 * 952mm ²