CN201105407Y - Surface residues cleaning device after shot blasting of rod and wire - Google Patents
Surface residues cleaning device after shot blasting of rod and wire Download PDFInfo
- Publication number
- CN201105407Y CN201105407Y CNU2007200766374U CN200720076637U CN201105407Y CN 201105407 Y CN201105407 Y CN 201105407Y CN U2007200766374 U CNU2007200766374 U CN U2007200766374U CN 200720076637 U CN200720076637 U CN 200720076637U CN 201105407 Y CN201105407 Y CN 201105407Y
- Authority
- CN
- China
- Prior art keywords
- shot blasting
- holder
- rod
- rear surface
- surface residue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a rod and wire surface residue removing device after shot blasting treatment, comprising a box body, the two side walls are symmetrically provided with through holes; a fixed base, which is combined by two semi-circular pipe bodies, the inner wall of the fixed base is provided with at least one annular groove, the fixed base is arranged in the box body; a removing brush, which is a circular ring body structure and is arranged in the annular groove in the fixed base, and the size thereof is matched with the annular groove; the outer edge is provided with a ring groove, the interior of the ring groove is provided with the through hole along the radial direction of the circular ring body; metal wires are densely distributed in the whole circular ring body, the outer end parts are respectively embedded in the through hole of the circular ring body and are connected and fixed by fine wires. The rod and wire surface residue removing device adopts a cartridge structure, off-line pre-installation and integral installation; the material of the removing brush adopts the metal wires and a plurality of layers of industrial polishing felts for progressive removal, thus increasing the contact surface of the removing brush and the surface of the rod (wire), improving the self-adaptability for the changes of the specifications and the sizes of the rod (wire) and achieving the better effects for removing the surface residues of rod (wire) under various situations.
Description
Technical field
The utility model relates to excellent wire rod shot-blasting machine equipment, refers in particular to a kind of excellent wire rod Shot Blasting rear surface residue scavenge unit.
Background technology
Rod (line) material is common metallic article.The machine-shaping of metallurgy industry metal finished product rod (line) material generally can be divided into thermo forming (hot rolling) and cold-formed (cold-drawn) two kinds of forms.The production technology of high-quality cold drawing of metal (line) bar generally is:
(1) uncoiler is coiled hot-rolling metal and is unreeled and pre-straightening; (2) metal stock of shot-blasting machine after with pre-straightening carries out Shot Blasting, to remove its surperficial oxide skin; (3) drawbench becomes to meet semi-finished metal rod (line) material of dimensions with the metal stock cold-drawn; (4) at a high speed dynamic cutting to length machine carries out the automatic gauging shearing according to technological requirement and setting value to metal bar (line) material, makes the length requirement up to specification of metal bar (line); (5) the aligning calender is aligned with surperficial calendering semi-finished product metal bar (line) material and is handled, and makes straight, any surface finish of metal bar (line) material; (6) supersonic reflectoscope carries out surface inspection to metal bar (line) material, produces qualified finished product metal bar (line) material; (7) by gathering-device finished product metal bar (line) material is collected at last and waited a whole set of technology to finish.
Above-mentioned process using one interlocks the company of drawing and pulls out unit and finish.
Shot-blasting machine is ball blast head metal bar (line) material that the high fast direction of metal pill is to be processed by the high speed rotation of 4 different angles, to remove the oxide skin (thing) on metal bar (line) material surface.But still can be left solid residues such as burning powder by the metal bar after the Shot Blasting (line) material surface, need rod (line) material surface residue scavenge unit to be set, with the residue on metal bar (line) material surface behind the removing ball blast in the exit of shot-blasting machine.Whether residue is removed clean, directly has influence on surface quality of products.
Now the surface residue scavenge unit that uses comprises 1 casing, 2 independently surface residue remove frame.Each is removed and places 4 mutual vertically disposed nylon row brushes on the frame, and the bristle diameter of nylon row brush is 2.5mm.Cut off the part bristle in the middle of the nylon bruss, therefore, just form a circular hole in vertical nylon bruss central authorities of placing mutually, Circularhole diameter is 6mm, in order to rod (line) material by the time surface residue removed.Each below two side of removing frame respectively has 4 circular residues hole of having loose bowels.Fallen into the bottom accumulator tank by the residue that nylon bruss is removed by the hole of having loose bowels.When changing nylon bruss, the lid of removable removing frame top is changed nylon bruss one by one.
But existing surface residue scavenge unit exists certain not enough:
1, the specification of nylon row brush can not satisfy the production needs.Because the diameter 6mm of nylon bruss central circular hole fixes, and the range of work of product is 6-22mm, so, relatively poor to the adaptability that processed rod (line) material specification size changes.Former design can be satisfied the production of single product specification preferably.But in actual production, the specification of producing product is random variation with the market demand, so the nylon row brush is removed extremely instability of effect to rod (line) material surface residue.
2, the material easy deformation and the wearing and tearing of nylon row brush.On the one hand, nylon bruss when removing rod (line) material surface residue, Continuous Contact be metal bar (line) material of temperature up to 65 ℃ behind the ball blast, nylon bruss is causing distortion under long-time action of high temperature, wearing and tearing aggravation simultaneously; On the other hand, the removing than major diameter rod (line) section product causes the expansion of nylon bruss central circular hole diameter, nylon bruss is lost the surface residue than minor diameter rod (line) section product is removed; So general two all left and right sides nylon brusses are promptly ineffective, cause rod (line) material surface residue not to be eliminated.
3, the shape of nylon row brush causes removing inefficacy easily.The through hole of nylon row brush is to cut off the part bristle in the middle of the nylon row brush, after vertically placing mutually, forms the circular hole of a constant aperture in central authorities.And the rod that is applied (line) material is the hot-working blank, and its diameter tolerance fluctuation is bigger, therefore often causes removing losing efficacy.
4, the maintenance of nylon row brush, replacing difficulty.Because 8 nylon row brushes that surface residue is removed in the frame are orthogonal tight arrangement, after the thermal deformation of nylon row brush, can't singlely change one by one, therefore change and brought difficulty to the maintenance of nylon row brush.
5, remove frame maintenance, repair difficulty.Surface residue is removed frame and is fixed in the casing, needs maintenance, repair when removing frame, when the nylon row brush need be changed, can only be undertaken by the manhole of removing upper box part, and dismounting is very inconvenient.
Summary of the invention
The purpose of this utility model provides a kind of excellent wire rod Shot Blasting rear surface residue scavenge unit, adopts the fixing brush of removing of cartridge clip form; Remove brush material and adopt removings of going forward one by one of wire and polishing felt, to substitute box nylon row brush structure, solve the nylon row brush yielding, easy to wear, remove the deficiency that lost efficacy, safeguards replacing difficulty and bad adaptability.
For achieving the above object, the technical solution of the utility model is,
Rod wire rod Shot Blasting rear surface residue scavenge unit comprises, a casing, and its two side symmetry has through hole; Comprise, holder, it is combined by two semicircle bodys, and its inwall offers at least one annular groove; It is arranged in the casing; Remove brush, the torus structure is arranged in the annular groove in the holder, and size is complementary with annular groove; Its outer rim offers annular groove, radially has through hole along torus in the annular groove; Wire is clouded in the whole circular rings, and its outer end is embedded into respectively in the torus through hole, and is connected and fixed by filament.
Further, the utility model also is provided with a polish brush, the torus structure, and interior installing polishing blanket, it is arranged in the interior annular groove of holder.
Again, the utility model also comprises fairlead, and this fairlead is a pipe structure, and a fixing step is established in the one side end face; The both ends of the surface of described holder also are provided with and supply the fixedly fixing groove of step of this fairlead.
Described fairlead inner wall shape is horn-like.
In addition, the utility model also comprises the middle transition cover, and its pipe structure, its both sides end face are established a fixing step; The both ends of the surface of described holder also are provided with for this middle transition overlaps the fixedly fixing groove of step; It is arranged between two holders.
The two sides of described holder also are provided with the fixedly wing plate of usefulness.
Having bottom the described holder is used to have loose bowels is eliminated the through hole of brushing the residue of removing.
Described polish brush comprises polishing felt, holder and pressure ring; This holder is a cirque structure, its inboard be two layers stepped, for laying the folded mutually polishing felt of multilayer, the pressure ring that voltage supply tightly is placed on the polishing felt in the holder on the stepped anchor ring of the second layer passes through bolting in the stepped annulus of ground floor.
Described wire is corrugated; Wire is the elasticity phosphorus copper wire.
The utility model has increased removes brush and rod (line) material surface contact-making surface, the adaptivity that raising changes rod (line) material specification size, reach the better effects that rod (line) the material surface residue to various situations is removed, drawing die damages, the rear surface wire drawing of excellent wire drawing because excellent wire surface residue causes to reduce, and improves the quality of products, the life cycle of lumber recovery, drawn wire speed (production capacity) and prolongation die lubricating oil; And having scavenge unit, to have a dismounting easy to maintenance, characteristics such as the input expense is low, long service life.
The beneficial effects of the utility model:
Compare with prior art, the utlity model has following advantage:
(1) be skillfully constructed, reasonable in design, structure is simpler.
(2) substituted the nylon row brush with corrugated elasticity phosphorus copper wire and multilayer industry polishing felt, the removing inefficacy that has reduced because of thermal deformation and worn and torn fast and cause.
(3) adopt laddering structure, increased bristle and rod (line) material surface contact-making surface, improve the adaptivity that rod (line) material specification size is changed, reached the better effects that rod (line) the material surface residue to various situations is removed.
(4) reduced owing to excellent wire surface residue behind the ball blast causes drawing die damage, the rear surface wire drawing of excellent wire drawing the life cycle that has improved product quality, lumber recovery, drawn wire speed (production capacity) and prolonged die lubricating oil.
(5) it is easy to maintenance that the cartridge-type overall structure has online dismounting, characteristics such as the input expense is low, long service life.
Description of drawings
Fig. 1 is the stereogram of the utility model one embodiment;
Fig. 2 is first group of stereogram of removing brush of the utility model;
Fig. 3 is the structural representation of the utility model first holder;
Fig. 4 removes the stereogram of brush for the utility model;
Fig. 5 is second group of stereogram of removing brush of the utility model;
Fig. 6 is that second group of the utility model removed the brush stereogram;
Fig. 7 is the structural representation of the utility model polish brush;
Fig. 8 is the decomposing schematic representation of the utility model polish brush;
Fig. 9 is the structural representation of the utility model fairlead one embodiment;
Figure 10 is the structural representation of another embodiment of the utility model fairlead;
Figure 11 is the profile of the utility model middle transition cover.
The specific embodiment
Referring to Fig. 1～Fig. 6, excellent wire rod Shot Blasting of the present utility model rear surface residue scavenge unit comprises, a casing 1, and its two side symmetry has through hole 101,102;
First and second holder 2,2 ', it is combined by two semicircle bodys 21,21 ' respectively, and its inwall offers four annular grooves 211,211 ';
Remove brush 3 for four, be respectively the torus structure, be arranged in the annular groove 211 in first holder 2, size is complementary with annular groove; Its outer rim offers annular groove 31, radially has through hole 32 along torus in the annular groove 31; Wire 4 is clouded in the whole circular rings, and its outer end is embedded into respectively in torus through hole 32, and is connected and fixed by filament; Described wire is corrugated; Wire is the elasticity phosphorus copper wire;
Referring to Fig. 7, Fig. 8, two polish brushes 5 are respectively the torus structure, comprise polishing felt 51, holder 52 and pressure ring 53; This holder 52 is a cirque structure, its inboard be two layers stepped, for laying the folded mutually polishing felt 51 of multilayer, it is fixing by bolt 54 that 522 of the stepped annulus of the second layer are gone up the pressure ring 53 that voltage supply tightly is placed on the polishing felt 51 in the holder 52 in the stepped annulus of ground floor 521.
Referring to Fig. 6, Fig. 9, Figure 10, fairlead 6,6 ' of the present utility model, it is a pipe structure, a fixing step 61,61 ' is established in the one side end face; Described first and second holder 2,2 ' both ends of the surface also are provided with for this fairlead fixedly step 61, the 61 ' groove of fixing 212,212 '; Described fairlead 6,6 ' inner wall shape are horn-like.
Referring to Figure 11, middle transition of the present utility model cover 7, its pipe structure, its both sides end face are established a fixing step 71,72; Described first and second holder 2,2 ' relative both ends of the surface also are provided with for the fixing groove 213,213 ' fixed of step 71,72 of this middle transition cover 7; It is arranged between two holders 2,2 '.
First and second holder 2,2 ' two sides also are provided with the fixedly wing plate 8,8 ' of usefulness.
First and second holder 2,2 ' bottom have to be used to have loose bowels and are eliminated the through hole 214,214 ' of the residue that brush removes.
The utility model casing 1 is installed between shot-blasting machine outlet and the drawbench import; Open the access panel of casing top, use bolted in casing on the locating rack respectively first and second holder 2,2 '; Middle transition cover 7 is installed between first and second holder 2,2 '; Removing brush 3, polish brush 5 uses bolted respectively in first and second holder 2,2 '; Removing this moment brush 3, polish brush 5 become one with first and second holder 2,2 ' and are " cartridge-type ";
Start shot-blasting machine and Lian Lalian and pull out unit, metal bar to be processed (line) material is removed the oxide skin (thing) on metal bar (line) material surface by shot-blasting machine.
Enter the surface residue scavenge unit through metal bar (line) material of Shot Blasting, under the guiding of fairlead 6, metal bar (line) material is removed brush 3 by having 4 elasticity phosphorus copper wires, removes brush 3 rod (line) material surface residue is tentatively removed; Metal bar (line) material is wiped by 2 polish brush 5 wipings that have multilayer industry polishing felt again, further rod (line) material surface residue is removed.Residue under being eliminated brushes from removing and drops to first and second holder 2,2 ' bottom has to be used to have loose bowels and is eliminated the through hole 214,214 ' of brushing the residue of removing, drops to recovery holes then; Under the guiding of fairlead 6 ', enter drawbench through metal bar (line) material of removing after brushing.
The utility model is by changing structural form and the material of removing frame and removing brush, to overcome above-mentioned deficiency.On overall structure, adopt the cartridge-type structure, the off-line prepackage, integral body is packed into.Removing on the brush material, adopt two groups of structures of going forward one by one of corrugated elasticity phosphorus copper wire and multilayer industry polishing felt, increase and remove brush and rod (line) material surface contact-making surface, raising reaches the better effects that rod (line) the material surface residue to various situations is removed to the adaptivity that rod (line) material specification size changes.
Claims (10)
1. an excellent wire rod Shot Blasting rear surface residue scavenge unit comprises, a casing, and its two side symmetry has through hole; It is characterized in that, also comprise,
Holder, it is combined by two semicircle bodys, and its inwall offers at least one annular groove; Be arranged in the casing;
Remove brush, the torus structure is arranged in the annular groove in the holder, and size is complementary with annular groove; Its outer rim offers annular groove, radially has through hole along torus in the annular groove; Wire is clouded in the whole circular rings, and its outer end is embedded into respectively in the torus through hole, and is connected and fixed by filament.
2. excellent wire rod Shot Blasting as claimed in claim 1 rear surface residue scavenge unit is characterized in that, also is provided with a polish brush, the torus structure, and interior installing polishing blanket, it is arranged in the interior annular groove of holder.
3. excellent wire rod Shot Blasting as claimed in claim 1 or 2 rear surface residue scavenge unit is characterized in that also comprise fairlead, this fairlead is a pipe structure, and a fixing step is established in the one side end face; The both ends of the surface of described holder also are provided with and supply the fixedly fixing groove of step of this fairlead.
4. excellent wire rod Shot Blasting as claimed in claim 3 rear surface residue scavenge unit is characterized in that described fairlead inner wall shape is horn-like.
5. excellent wire rod Shot Blasting as claimed in claim 1 or 2 rear surface residue scavenge unit is characterized in that, also comprises the middle transition cover, and its pipe structure, its both sides end face are established a fixing step; The both ends of the surface of described holder also are provided with for this middle transition overlaps the fixedly fixing groove of step; It is arranged between two holders.
6. excellent wire rod Shot Blasting as claimed in claim 1 or 2 rear surface residue scavenge unit is characterized in that the two sides of described holder also are provided with the fixedly wing plate of usefulness.
7. excellent wire rod Shot Blasting as claimed in claim 1 or 2 rear surface residue scavenge unit is characterized in that, described holder bottom has to be used to have loose bowels and is eliminated the through hole of the residue that brush removes.
8. excellent wire rod Shot Blasting as claimed in claim 2 rear surface residue scavenge unit is characterized in that described polish brush comprises polishing felt, holder and pressure ring; This holder is a cirque structure, its inboard be two layers stepped, for laying the folded mutually polishing felt of multilayer, the pressure ring that voltage supply tightly is placed on the polishing felt in the holder on the stepped anchor ring of the second layer passes through bolting in the stepped annulus of ground floor.
9. excellent wire rod Shot Blasting as claimed in claim 1 rear surface residue scavenge unit is characterized in that described wire is corrugated.
10. as claim 1 or 9 described excellent wire rod Shot Blasting rear surface residue scavenge units, it is characterized in that described wire is the elasticity phosphorus copper wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200766374U CN201105407Y (en) | 2007-10-24 | 2007-10-24 | Surface residues cleaning device after shot blasting of rod and wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200766374U CN201105407Y (en) | 2007-10-24 | 2007-10-24 | Surface residues cleaning device after shot blasting of rod and wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201105407Y true CN201105407Y (en) | 2008-08-27 |
Family
ID=39957199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200766374U Expired - Lifetime CN201105407Y (en) | 2007-10-24 | 2007-10-24 | Surface residues cleaning device after shot blasting of rod and wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201105407Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000706A (en) * | 2010-10-29 | 2011-04-06 | 上海龙阳精密复合铜管有限公司 | Method and equipment for cleaning oxide skin on outer surface of copper pipe |
| CN102699054A (en) * | 2010-10-29 | 2012-10-03 | 上海龙阳精密复合铜管有限公司 | Cleaning equipment for oxide skin on outer surface of copper tube |
| CN102729127A (en) * | 2012-07-17 | 2012-10-17 | 中建五局工业设备安装有限公司 | Environment-friendly steel angle derusting machine |
| CN102989828A (en) * | 2012-12-03 | 2013-03-27 | 江苏博隆环保设备有限公司 | Steel tube outer surface brushing device |
| CN106086966A (en) * | 2016-08-16 | 2016-11-09 | 桐乡市永成线缆有限公司 | The electroplating technology of pickling machine and wire rod exempted from by wire rod |
| CN110253367A (en) * | 2019-06-05 | 2019-09-20 | 杭州力鑫科技有限公司 | A kind of tubulose weldment surface polishing welding slag collecting device |
| CN112935151A (en) * | 2021-02-03 | 2021-06-11 | 长泰县兴宏驰工贸有限公司 | Production process of round steel |
-
2007
- 2007-10-24 CN CNU2007200766374U patent/CN201105407Y/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000706A (en) * | 2010-10-29 | 2011-04-06 | 上海龙阳精密复合铜管有限公司 | Method and equipment for cleaning oxide skin on outer surface of copper pipe |
| CN102000706B (en) * | 2010-10-29 | 2012-07-25 | 上海龙阳精密复合铜管有限公司 | Method and equipment for cleaning oxide skin on outer surface of copper pipe |
| CN102699054A (en) * | 2010-10-29 | 2012-10-03 | 上海龙阳精密复合铜管有限公司 | Cleaning equipment for oxide skin on outer surface of copper tube |
| CN102729127A (en) * | 2012-07-17 | 2012-10-17 | 中建五局工业设备安装有限公司 | Environment-friendly steel angle derusting machine |
| CN102729127B (en) * | 2012-07-17 | 2014-12-10 | 中建五局工业设备安装有限公司 | Environment-friendly steel angle derusting machine |
| CN102989828A (en) * | 2012-12-03 | 2013-03-27 | 江苏博隆环保设备有限公司 | Steel tube outer surface brushing device |
| CN106086966A (en) * | 2016-08-16 | 2016-11-09 | 桐乡市永成线缆有限公司 | The electroplating technology of pickling machine and wire rod exempted from by wire rod |
| CN110253367A (en) * | 2019-06-05 | 2019-09-20 | 杭州力鑫科技有限公司 | A kind of tubulose weldment surface polishing welding slag collecting device |
| CN112935151A (en) * | 2021-02-03 | 2021-06-11 | 长泰县兴宏驰工贸有限公司 | Production process of round steel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: BAOSTEEL SPECIAL STEEL CO., LTD. Free format text: FORMER OWNER: BAOSHAN IRON + STEEL CO., LTD. Effective date: 20131216 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 201900 BAOSHAN, SHANGHAI TO: 200940 BAOSHAN, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20131216 Address after: 200940 Baoshan District aquatic Road, Shanghai, No. 1269 Patentee after: BAOSTEEL SPECIALSTEEL CO., LTD. Address before: 201900 Fujin Road, Shanghai, orchard, Baoshan District Patentee before: Baoshan Iron & Steel Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20080827 |
|
| CX01 | Expiry of patent term |