CN201092697Y - Light wall partition board for building - Google Patents
Light wall partition board for building Download PDFInfo
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- CN201092697Y CN201092697Y CNU2007200478841U CN200720047884U CN201092697Y CN 201092697 Y CN201092697 Y CN 201092697Y CN U2007200478841 U CNU2007200478841 U CN U2007200478841U CN 200720047884 U CN200720047884 U CN 200720047884U CN 201092697 Y CN201092697 Y CN 201092697Y
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Abstract
Disclosed is a lightweight partition plate which is characterized in that the plate is provided with a central layer composed of a piece of wooden thin plate in the middle and two pieces of foam plastic plates respectively in the upper and at the lower of the central layer. An adhesive material layer is arranged between the wooden thin plate and two foam plastic plates, the periphery of the central layer is coated by a glass fiber cloth layer, and the adhesive material layers are arranged between the central layer and the glass fiber cloth layer and on the surface of the glass fiber cloth layer. The lightweight partition plate has the advantages of hard surface, high strength, light weight, heat insulation, sound insulation, fire resistance, hanging of articles and rapid and convenient inlaying of slots. In addition, the lightweight partition plate further has perfect waterproofing and moisture proofing property.
Description
Technical field
The utility model relates to a kind of building unit material and manufacture method thereof, especially a kind of light partition board for building and manufacture method thereof.
Background technology
In recent years, along with the pay attention to day by day of China to building fire protection, the flammable organic architecture of wooden class has been subjected to strict control with sheet material in the architectural use of building especially communal facility, and inorganic plates such as existing Ashestos plate, gypsum sheet material, calcium silicates sheet material respectively are being weak aspect intensity, toughness, water resistance, the sound insulation value, magnesia board has lightweight and the flexibility and the cycling processability of wooden class organic plates, the fireproof performance that has inorganic plate again, thereby be subjected to the interior attention of industry gradually.But the magnesia building slab section product of present domestic appearance is very different, its raw material is to use light calcined magnesia, and the MgO in the light calcined magnesia is not generally had an activity, easily generate the Mg (OH) 2 of the loose packed structures of stratiform during aquation, cause the goods porosity to increase, intensity descends, and easier damp suction surface halide accumulation.Because there is the Mg2+ ion of more free state in magnesia structural lumber, cause aspect waterproof and dampproof, being short of especially, make product surface phenomenons such as damp suction surface halide accumulation, easy embrittlement occur at warm moist weather, cause problems such as sheet material is difficult to carry out that secondary decoration or decorative engineering are done over again, and existing product also exist can not follow closely hang weight, can not the assembly wire casing etc. shortcoming.
The utility model content
Shortcoming at existing structural lumber existence, first purpose of the present utility model proposes a kind of in light weight, sound insulation value, heat-proof quality is good, can arbitrarily follow closely the extension weight, energy assembly wire casing, both be applicable to interior decoration, be applicable to the light partition board a kind of for building that outer body of wall is for building again.
Second purpose of the present utility model is to propose a kind of waterproof and dampproof well behaved a kind of light partition board for building.
For realizing above-mentioned first purpose, a kind of light partition board for building of the present utility model is to realize like this, a kind of light partition board for building, it is characterized in that: this sheet material has a central core, this central core by a middle wooden light sheet and up and down two foam plastics slabs form, has bonding material layer between described wooden light sheet and two foam plastics slabs, around central core, be surrounded by the glass fiber layer of cloth, has bonding material layer, the surface layer of the lip-deep bonding material layer partition wall of described glass fabric sheet material between central core and the glass fiber layer of cloth and the glass fabric surface.
Above-mentioned bonding material layer contains the crystal structure that composition is 5Mg (OH) 23MgCl28H2O
Further improvement as such scheme, above-mentioned knot material layer preparation raw material has: caustic dolomite (CaOMgO), halogen sheet (MgCl26H2O), dry powder (CaCO3), magnetic sand (SiO2), each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand=1.6～2.3: 1: 0.6～0.9: 0.04～0.06.
The advantage of such scheme is to have that the surface is hard, intensity is high, in light weight, heat insulation, sound insulation, fire prevention, can arbitrarily follow closely the conveniently characteristics of object, setting-in wire casing of hanging.The utility model makes that the surface is hard, strengthens fireproof performance by tack coat; Its bulk strength and structural stability are further strengthened in the use of glass fabric and middle wooden light sheet; The use of froth bed helps obtaining the sheet material of light weight, improves performance heat insulation, sound insulation simultaneously; It is the boundary that the utility model helps with the wooden light sheet in centre, digs wire casing on froth bed, but does not influence the structure of whole sheet material; The mass ratio of MgO is very low in the used caustic dolomite, has only about 1/3 of other light calcined magnesia, and the active height of MgO in the caustic dolomite, easily generated 5Mg (OH) 23MgCl28H2O of main intensity effect, almost there are not Mg (OH) 2 associations during aquation, CaO in the caustic dolomite also has certain activity simultaneously, and the aquation product is not an inert filler, and intensity is also had certain contribution.Thereby the utility model has more superiority than existing magnesia structural lumber in the industry aspect waterproof and dampproof.
For realizing second purpose of the present utility model, above-mentioned bonding material layer preparation raw material also includes sodium phosphate (Na3PO4), each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand=1.6～2.3: 1: 0.6～0.9: 0.04～0.06, and sodium phosphate accounts for 0.5%～1% of gross mass and is the best.
Caustic dolomite and sodium phosphate are used in the utility model raw material, and firm time is reasonable, are easy to construction, play good waterproof and dampproof effect.
Mg2+ ion coordination in above-mentioned Na3PO4 and the material, the phenomenon of halogen is returned in the moisture absorption that reduces bonding material layer, plays waterproof and dampproof effect.
Improvement as above-mentioned light partition board manufacture method for building, it is characterized in that: light partition board is after air-dry 1 hour, again the light partition board periphery being carried out out-of-flatness handles, make periphery form many little grooves, help improving the tack of itself and binding material during like this toward sheet material periphery increase binding material.
Description of drawings
Fig. 1 is first kind of structural representation of a kind of light partition board for building of the present utility model;
Fig. 2 is second kind of structural representation of a kind of light partition board for building of the present utility model;
Fig. 3 is a kind of the third structural representation of light partition board for building of the present utility model;
Fig. 4 is the 4th kind of structural representation of a kind of light partition board for building of the present utility model.
The specific embodiment
Embodiment one, structure as shown in Figure 1:
The present embodiment product be the light partition board a kind of for building of the thick single-layer glass fiber of 5.6cm, its specification is 2.02cm (length) * 1.02cm (wide) * 5.6cm (thick).
One of embodiment one: this sheet material has a central core, this central core by a middle wooden light sheet 1 and up and down two foam plastics slabs 2 form, has bonding material layer 4 between described wooden light sheet and two foam plastics slabs, around central core, be coated with glass fiber layer of cloth 3, have bonding material layer 4 between central core and the glass fiber layer of cloth and the glass fabric surface.The lip-deep bonding material layer of described glass fabric is the surface layer of partition wall sheet material.
The bonding material layer preparation raw material contains: caustic dolomite (CaOMgO), halogen sheet (MgCl26H2O), dry powder (CaCO3), magnetic sand (SiO2), each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand=1.6: 1: 0.6: 0.04.
MgCl2 is made into the aqueous solution that density is 1.2～1.3g/cm3 in advance, again caustic dolomite, dry powder, magnetic sand is pre-blended into dusty material in proportion, and above-mentioned pre-assigned material is stirred forms at last; Each raw material begins to take place chemical reaction after mixing by proportioning, generate with 5Mg (OH) 23MgCl28H2O be main component be the interweave hydrate of microstructure of needle bar shape crystal, make bonding material layer have certain intensity; The product of CaO in the caustic dolomite and water reaction and the dry powder in the raw material and magnetic sand play the effect that strengthens tack coat intensity, prevents the bow warping distortion as the filler in crystal gap.
Wooden light sheet in the middle of the said intermediate layer is the sheet material of special mistake, it is of a size of 2m * 1m * 3mm, soak more than 6 hours with the magnesium chloride saturated aqueous solution before using, the magnesium chloride that contains in the wooden light sheet after the immersion can be starched material generation chemical reaction with bonding, makes wooden light sheet more firmly bonding with bonding slurry material.
Two foam plastics slabs of above-mentioned use are 2m (length) * 1m (wide) * 2.5cm (thick), so can be boundary by wooden light sheet, on a kind of light partition board for building of the present utility model and below the cutting degree of depth reach the wire casing of 2.5cm, the setting of this foam and wooden light sheet is except in light weight, heat insulation, sound insulation, also have the wire casing of cutting and do not influence integrally-built conveniently characteristics.
Two of embodiment one: a present embodiment and a last embodiment difference are that each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand=2.0: 1: 0.75: 0.05, each raw material begins to take place chemical reaction after mixing by proportioning, generation with 5Mg (OH) 23MgCl28H2O be main component be the interweave hydrate of microstructure of needle bar shape crystal, make bonding material layer have certain intensity; The product of CaO in the caustic dolomite and water reaction and the dry powder in the raw material and magnetic sand play the effect that strengthens tack coat intensity, prevents the bow warping distortion as the filler in crystal gap.
Three of embodiment one: present embodiment and last two embodiment differences are that each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand=2.0: 1: 0.75: 0.05, each raw material begins to take place chemical reaction after mixing by proportioning, generation with 5Mg (OH) 23MgCl28H2O be main component be the interweave hydrate of microstructure of needle bar shape crystal, make bonding material layer have certain intensity; The product of CaO in the caustic dolomite and water reaction and the dry powder in the raw material and magnetic sand play the effect that strengthens tack coat intensity, prevents the bow warping distortion as the filler in crystal gap.
Four of embodiment one: present embodiment and the various embodiments described above difference are: the preparation raw material of bonding material layer also contains 0.5% the sodium phosphate (Na3PO4) that accounts for gross mass except caustic dolomite (CaOMgO), halogen sheet (MgCl26H2O), dry powder (CaCO3), magnetic sand (SiO2).MgCl2 is made into the aqueous solution that density is 1.2～1.3g/cm3 in advance, and sodium phosphate is made into saturated aqueous solution in advance, again caustic dolomite, dry powder, magnetic sand is pre-blended into dusty material in proportion, and above-mentioned pre-assigned material is stirred forms at last; Each raw material begins to take place chemical reaction after mixing by proportioning, generate with 5Mg (OH) 23MgCl28H2O be main component be the interweave hydrate of microstructure of needle bar shape crystal, make bonding material layer have certain intensity; The product of CaO in the caustic dolomite and water reaction and the dry powder in the raw material and magnetic sand play the effect that strengthens tack coat intensity, prevents the bow warping distortion as the filler in crystal gap; Mg2+ ion coordination in Na3PO4 and the material, the phenomenon of halogen is returned in the moisture absorption that reduces bonding slurry material, plays waterproof and dampproof effect.
Caustic dolomite and sodium phosphate are used in the utility model raw material, and firm time is reasonable, are easy to construction, play good waterproof and dampproof effect.The example of a contrast is that if use magnesia to cooperate with sodium phosphate separately, then firm time was above 24 hours, even be difficult to harden, influence board quality and construction, thereby when using the sodium phosphate conduct to add waterproof agent, pure zirconia magnesium can not substitute dolomite as raw material
Five of embodiment one: a present embodiment and a last embodiment difference are: sodium phosphate (Na3PO4) accounts for 0.8% of raw material gross mass, the effect of Na3PO4 and the Mg2+ ion coordination in the material, the phenomenon of halogen is returned in the moisture absorption that reduces bonding slurry material, plays waterproof and dampproof effect
Six of embodiment one: present embodiment and last two embodiment differences are: sodium phosphate (Na3PO4) accounts for 1.0% of raw material gross mass, the effect of Na3PO4 and the Mg2+ ion coordination in the material, the phenomenon of halogen is returned in the moisture absorption that reduces bonding slurry material, plays waterproof and dampproof effect.
Embodiment two
Make the described a kind of light partition board for building of the foregoing description according to the following steps:
At first the bonding material layer preparation raw material stirs into gluey oar material by embodiment one described proportioning, construction according to the following steps on making apparatus then:
(1) on the making apparatus platform, puts a carrier, and on carrier, put the level and smooth flat board of a 2.02m * 1.02m;
(2) size range by light partition board evenly is coated with one deck bonding slurry material on this level and smooth flat board;
(3) on bonding slurry material layer, lay the glass fabric that leaves the bound edge size more;
(4) coating one deck bonding slurry material on glass fabric;
(5) foam plastics slab (2.5cm or 6cm) that coated on bottom side is furnished with one deck bonding slurry material is pressed on the above-mentioned bonding slurry material layer;
(6) evenly be coated with one deck bonding slurry material at the foam plastics slab end face;
(7) the wooden light sheet that coated on bottom side is furnished with one deck bonding slurry material is pressed on the described bonding slurry of step (6) the material layer;
(8) evenly be coated with one deck bonding slurry material at wooden light sheet end face;
(9) foam plastics slab (2.5cm) that another piece coated on bottom side is furnished with one deck bonding slurry material is pressed on step (8) and states on the bonding slurry material layer; Make itself and foregoing foam plastics slab, wooden light sheet organization center layer;
(10) starch material in end face and periphery coating one deck bonding of central core;
(11) bottom bound edge glass fabric is laid layer of glass cloth to the central core bound edge and at the top layer of central core;
(12) coating one deck bonding slurry material layer on the glass fabric that top layer is laid;
(13) on uppermost bonding slurry material, evenly spread one deck caustic dolomite powder, and carry out the surface layer that smooth processing makes its formation light partition board;
(14) carry out smooth processing at the special bound edge bonding slurry material layer of the light partition board periphery coating of bound edge and to its each limit;
(15) carrier and the light partition board just made are taken off from making platform, be positioned over one flat and went up air-dry about 1 hour, again the light partition board periphery is carried out out-of-flatness and handle, make periphery form many little grooves;
(16) with air-dry about about 24 hours of light partition board, peel off from flat board again, be placed on the fog room maintenance and be finished product in 3～5 days.
Wooden light sheet in the middle of the said intermediate layer is the sheet material of special mistake, it is of a size of 2m * 1m * 2～3mm, soak more than 6 hours with the magnesium chloride saturated aqueous solution before using, the magnesium chloride that contains in the wooden light sheet after the immersion can be starched material generation chemical reaction with bonding, makes wooden light sheet more firmly bonding with bonding slurry material.
The preparation raw material of the described bound edge bonding of step (14) slurry material contains: caustic dolomite (CaOMgO), halogen sheet (MgCl26H2O), dry powder (CaCO3), magnetic sand (SiO2), sodium phosphate (Na3PO4), the wood chaff, each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand: sodium phosphate: wooden chaff=3.15: 1.21: 1.8: 0.06: 0.03: 0.04～0.06, earlier MgCl2 is made into the aqueous solution that density is 1.2～1.3g/cm3 in advance, sodium phosphate is made into saturated aqueous solution in advance, again with caustic dolomite, dry powder, magnetic sand, the wood chaff is pre-blended into dusty material in proportion, at last above-mentioned pre-assigned material is stirred and form, its characteristic is that viscosity is big, sclerosis back intensity is big, also can be used between the light partition board or light partition board and other object between adhesives.
Said with air-dry about about 24 hours of light partition board, the typing of hardening substantially of bonding slurry material on the sheet material such as be meant, peel off the demoulding from flat board again; Separate between the sheet material and be placed on fog room dry, that temperature is controlled at 10oC～35oC, maintenance checked that every a few hours the system reaction temperature is no more than 70oC, just becomes finished product at last between curing time more than 3～5 days.
Embodiment three, structure as shown in Figure 2:
The difference of present embodiment and embodiment one is: be coated with the glass fabric 3 more than two-layer around the central core, have bonding material layer between each glass fabric, the lip-deep bonding material layer of glass outer cloth is the surface layer of partition wall sheet material.
Embodiment four
Make the described a kind of light partition board for building of the foregoing description according to the following steps:
At first the bonding material layer preparation raw material stirs into gluey oar material by embodiment one described proportioning, construction according to the following steps on making apparatus then:
(1) on the making apparatus platform, puts a carrier, and on carrier, put the level and smooth flat board of a 2.02m * 1.02m;
(2) size range by light partition board evenly is coated with one deck bonding slurry material on this level and smooth flat board;
(3) on bonding slurry material layer, lay the glass fabric that leaves the bound edge size more;
(4) coating one deck bonding slurry material on glass fabric;
(5) starch the glass fabric of laying on the material layer with the foam plastics slab same size in bonding again;
(6) coating one deck bonding slurry material on above-mentioned glass fabric;
(7) foam plastics slab (2.5cm or 6cm) that coated on bottom side is furnished with one deck bonding slurry material is pressed on the above-mentioned bonding slurry material layer;
(8) evenly be coated with one deck bonding slurry material at the foam plastics slab end face;
(9) the wooden light sheet that coated on bottom side is furnished with one deck bonding slurry material is pressed on the described bonding slurry of step (8) the material layer;
(10) evenly be coated with one deck bonding slurry material at wooden light sheet end face;
(11) foam plastics slab (2.5cm) that another piece coated on bottom side is furnished with one deck bonding slurry material is pressed on step (10) and states on the bonding slurry material layer; Make itself and foregoing foam plastics slab, wooden light sheet organization center layer;
(12) starch material in end face and periphery coating one deck bonding of central core;
(13) wrap one deck size bound edge glass fabric identical again at the central core periphery with the central core gauge;
(14) bottom bound edge glass fabric is starched laying one deck 2m * 1m glass fabric on the material layer to central core bound edge and the bonding on central core;
(15) coating one deck bonding slurry material layer on above-mentioned glass fabric;
(16) starch the glass fabric of laying one deck 2m * 1m on the material layer in above-mentioned bonding again;
(17) coating one deck bonding slurry material on above-mentioned glass fabric;
(18) on uppermost bonding slurry material, evenly spread one deck caustic dolomite powder, and carry out the surface layer that smooth processing makes its formation light partition board;
(19) carry out smooth processing at the special bound edge bonding slurry material layer of the light partition board periphery coating of bound edge and to its each limit;
(20) carrier and the light partition board just made are taken off from making platform, be positioned over one flat and went up air-dry about 1 hour, again the light partition board periphery is carried out out-of-flatness and handle, make periphery form many little grooves;
(21) with air-dry about about 24 hours of light partition board, peel off from flat board again, be placed on the fog room maintenance and be finished product in 3～5 days.
Wooden light sheet in the middle of the said intermediate layer is the sheet material of special mistake, it is of a size of 2m * 1m * 2～3mm, soak more than 6 hours with the magnesium chloride saturated aqueous solution before using, the magnesium chloride that contains in the wooden light sheet after the immersion can be starched material generation chemical reaction with bonding, makes wooden light sheet more firmly bonding with bonding slurry material.
Said with air-dry about about 24 hours of light partition board, the typing of hardening substantially of bonding slurry material on the sheet material such as be meant, peel off the demoulding from flat board again; Separate between the sheet material and be placed on fog room dry, that temperature is controlled at 10oC～35oC, maintenance checked that every a few hours the system reaction temperature is no more than 70oC, just becomes finished product at last between curing time more than 3～5 days.
Embodiment five
With reference to figure 4, the periphery of the partition wall sheet material of the foregoing description can be coated with a tack coat 5, and the surface of tack coat 5 is provided with some grooves 6, helps improving the tack of itself and binding material like this when sheet material periphery increases binding material.The preparation raw material of described tack coat contains: caustic dolomite, the halogen sheet, dry powder, magnetic sand, sodium phosphate, the wood chaff, each raw material by the quality proportioning is: caustic dolomite: halogen sheet: dry powder: magnetic sand: sodium phosphate: wooden chaff=3.15: 1.21: 1.8: 0.06: 0.03: 0.04, earlier MgCl2 is made into the aqueous solution that density is 1.2～1.3g/cm3 in advance, sodium phosphate is made into saturated aqueous solution in advance, again with caustic dolomite, dry powder, magnetic sand, the wood chaff is pre-blended into dusty material in proportion, at last above-mentioned pre-assigned material is stirred and form, the characteristic of this tack coat is that viscosity is big, sclerosis back intensity is big, also can be used as be used between the light partition board or light partition board and other object between adhesives.
Caustic dolomite, halogen sheet, dry powder, magnetic sand, sodium phosphate, wooden chaff can float caustic dolomite: halogen sheet: dry powder: magnetic sand: sodium phosphate: wooden chaff=3.15: 1.21: 1.8: 0.06: 0.03: 0.04～0.06 by the quality proportioning in following amplitude.
Embodiment six, as shown in Figure 3:
The described a kind of light partition board for building of present embodiment, different with embodiment three is that one deck plastic foamboard can be produced the light partition board of different-thickness specification by using thicker foam plastics slab below wooden light sheet, be the foam plastics slab of 6cm as used thickness; And the size constancy of the foam plastics slab of one deck above the wooden light sheet, can be so that assembly wire casing or nail be hung object.
Claims (4)
1. light partition board for building, it is characterized in that: this sheet material has a central core, this central core by a middle wooden light sheet and up and down two foam plastics slabs form, has bonding material layer between described wooden light sheet and two foam plastics slabs, around central core, be coated with the glass fiber layer of cloth, have bonding material layer between central core and the glass fiber layer of cloth and the glass fabric surface.
2. a kind of light partition board for building according to claim 1 is characterized in that: the lip-deep bonding material layer of described glass fabric is the surface layer of partition wall sheet material.
3. a kind of light partition board for building according to claim 1, it is characterized in that: be coated with the glass fabric more than two-layer around the central core, have bonding material layer between each glass fabric, the lip-deep bonding material layer of glass outer cloth is the surface layer of partition wall sheet material.
4. according to claim 1 or 2 or 3 described a kind of light partition boards for building, it is characterized in that: the tie layer surface that the periphery of partition wall sheet material covers has some grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200478841U CN201092697Y (en) | 2007-01-26 | 2007-01-26 | Light wall partition board for building |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200478841U CN201092697Y (en) | 2007-01-26 | 2007-01-26 | Light wall partition board for building |
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| CN201092697Y true CN201092697Y (en) | 2008-07-30 |
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| CNU2007200478841U Expired - Fee Related CN201092697Y (en) | 2007-01-26 | 2007-01-26 | Light wall partition board for building |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101858111A (en) * | 2010-06-24 | 2010-10-13 | 杨光伟 | Novel multi-layer fire-retarded synthesized wood |
| CN101984196A (en) * | 2010-09-20 | 2011-03-09 | 马义和 | Prefabricated part used for wave shaped roof, roofing and cornice and making method thereof |
| CN101988318B (en) * | 2009-08-05 | 2014-11-12 | 吴清标 | Lightweight decorative board and production process thereof |
| CN114956662A (en) * | 2022-06-09 | 2022-08-30 | 陕西理工大学 | Imitation stone and preparation method thereof |
-
2007
- 2007-01-26 CN CNU2007200478841U patent/CN201092697Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101988318B (en) * | 2009-08-05 | 2014-11-12 | 吴清标 | Lightweight decorative board and production process thereof |
| CN101858111A (en) * | 2010-06-24 | 2010-10-13 | 杨光伟 | Novel multi-layer fire-retarded synthesized wood |
| CN101984196A (en) * | 2010-09-20 | 2011-03-09 | 马义和 | Prefabricated part used for wave shaped roof, roofing and cornice and making method thereof |
| CN114956662A (en) * | 2022-06-09 | 2022-08-30 | 陕西理工大学 | Imitation stone and preparation method thereof |
| CN114956662B (en) * | 2022-06-09 | 2024-01-12 | 浙江金华蓝森装饰材料有限公司 | Stone-like material and preparation method thereof |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080730 Termination date: 20130126 |