Linear guide rail type crucible lifting device
Technical field
The utility model relates to a kind of crucible drive unit of Czochralski crystal grower, particularly a kind of linear guide rail type crucible lifting device.
Background technology
Czochralski crystal grower is topmost high quality silicon crystal production equipment.According to the crystallization rule of silicon single-crystal, in the fusing of quartz crucible internal heating, controlled temperature is slightly higher than the Tc of silicon single-crystal with starting material, and the silicon materials after guaranteeing to melt can crystallization at molten surface.By seed chuck monocrystalline is proposed liquid level reposefully, make it in stove tube internal cooling, shaping, crystallizing into a main body at last is that right cylinder, afterbody are the crystal of cone.
Crucible lifting device is one of system of crystal growing furnace most critical.It extend in the body of heater by the stainless steel shaft of a hollow water-cooled; under the protection of graphite piece, hold quartz crucible; speed with stable and controllable promotes and low speed rotation; make liquid level of solution be stabilized in same horizontal plane and thermograde suitable; allow silicon single-crystal grow regularly on request; ooze assorted agent, oxygen level axial and radial distribution is even, guarantee the integrity and the homogeneity of final crystal product.In this respect, domestic production producer has done a large amount of technological improvements and raising, but traveling comfort and controllability all can't adapt to the full-automatic control system of present crystal furnace, the integrity of crystal product and homogeneity far do not reach the requirement of high quality IC sheet silicon single crystal bar, and majority can only be used for the production of solar cell.
Summary of the invention
Main purpose of the present utility model is to overcome deficiency of the prior art, and a kind of lifting gear of linear guide rail type crucible is provided.
In order to realize the utility model purpose, the technical scheme that the utility model provides is:
The utility model provides a kind of linear guide rail type crucible lifting device, comprises frame parts, crucible ascending part spare and crucible rotation member, wherein:
Described frame parts comprises track base, gusset, base plate and lower margin adjustment piece; Wherein, track base is screwed on base plate, and its guide rail mounting plane is vertical with base plate;
Described pot ascending part spare comprises speed electric machine assembly, linear rolling guide, top chock, screw mandrel, lifting support, feed screw nut, step and the big assembly of band synchronously; Wherein, linear rolling guide comprises two contour guide rails and the slide block that can be free to slide on guide rail; Two guide rails are screwed respectively in track base planar groove, slide block and lifting support screw attachment; Top chock is screwed at the track base end face; Step is screwed in bottom plate hole, with top chock on same vertical curve; The last hypomere of screw mandrel connects by bearing and top chock, step respectively, can freely rotate; The feed screw nut is screwed promoting on the support, connects with screw mandrel by screw thread; The speed electric machine assembly is screwed in base plate one side, can be along the translation of yi word pattern groove; The big assembly of band synchronously one end is enclosed within on the output shaft of speed electric machine assembly, and an end is enclosed within the screw mandrel lower end, transmits synchronous speed.
Described crucible rotation member comprise corrugated tube, crucible shaft assembly, crucible change magnetic fluid, crucible rotating motor, electric machine support He Duo ?the band assembly; Wherein, crucible changes magnetic fluid and passes the lifting support, is screwed; The crucible shaft assembly is enclosed within crucible to be changeed in the hollow shaft sleeve of magnetic fluid, circumferential seal with O ring, lower end screw lock; Corrugated tube entangles the crucible shaft epimere, and its lower flange is screwed at crucible to be changeed on the magnetic fluid, the end face seal with O ring; The corrugated tube upper flanges will with crystal furnace equipment drop-bottom flange screw attachment, end face seal with O ring; Electric machine support is screwed below promoting support; The crucible rotating motor is connected with screw with electric machine support; Duo ?band assembly one end be enclosed within the hollow shaft sleeve hypomere that crucible changes magnetic fluid, holding screw is fixed, the other end is enclosed within on the crucible rotating motor output shaft, holding screw is fixed.
As a kind of improvement of the present utility model, two square edges of described gusset respectively with track base and base plate screw attachment.
As a kind of improvement of the present utility model, described lower margin is adjusted piece three, fills up respectively below three screws of base plate, passes base plate and lower margin with long spiro nail and adjusts piece and be fixed on the Equipment Foundations.
As a kind of improvement of the present utility model, described speed electric machine assembly comprises support, slow speed motor, fast speed motor, little synchronous band assembly, flexible coupling, photoelectric encoder and worm type of reduction gearing; Wherein, slow speed motor and worm type of reduction gearing are screwed on support, connect by flexible coupling; Fast speed motor is screwed at the slow speed motor end face, by the output shaft connection of little synchronous band assembly and slow speed motor; Photoelectric encoder connects by holding screw with an end of worm type of reduction gearing output shaft; The other end of worm type of reduction gearing output shaft is the output shaft of speed electric machine assembly, connects with screw mandrel by the big assembly of band synchronously.
As a kind of improvement of the present utility model, described crucible shaft assembly comprises swivel joint, isocon, cooling tube, copper pipe and crucible shaft; Wherein, crucible shaft is the stainless steel shaft of a hollow; The welding of copper pipe and cooling tube connects, and fills in fully in the hole of crucible shaft to the cooling tube flange and contacts the crucible shaft bottom; Use seal with O ring between cooling tube bottom and crucible shaft; Swivel joint connects with cooling tube by sealing thread; Isocon is used seal with O ring between an end and cooling tube in cooling tube, the other end connects by sealing thread and swivel joint are inner.
Compared with prior art, the beneficial effects of the utility model are:
The utility model is by selecting suitable mechanism and rational structure layout for use, the stationarity and the reliability of crucible lifting device have been increased substantially, improved its load performance, and crucible promotes and the precision of velocity of rotation control, adapt to the full-automatic control system of crystal furnace fully.Equip the crystal growing furnace of this crucible lifting device, it is reliable to operate steadily, and its crystal product integrity and homogeneity are all very good, can reach the requirement of IC circuit to monocrystal material fully.
Description of drawings
Fig. 1 is a system architecture front view among the utility model embodiment;
Fig. 2 is a system architecture vertical view among the utility model embodiment;
Fig. 3 is a system architecture side view cutaway drawing among the utility model embodiment;
Fig. 4 is a speed electric machine assembly structure iron among the utility model embodiment;
Fig. 5 is a crucible shaft assembly assumption diagram among the utility model embodiment.
1. track bases among the figure, 2. gusset, 3. base plate, 4. lower margin is adjusted piece, 5. speed electric machine assembly, 6. linear rolling guide, 7. top chock, 8. screw mandrel 9. promotes support, 10. feed screw nut, 11. steps, the 12. big assemblies of band synchronously, 13. support, 14. slow speed motors, 15. fast speed motors, 16. little synchronous band assembly, 17. flexible couplings, 18. photoelectric encoders, 19. worm type of reduction gearing, 20. corrugated tubes, 21. crucible shaft assemblies, 22. crucible changes magnetic fluid, 23. crucible rotating motors, 24. electric machine supports, 25. Duo ?the band assembly, 26. swivel joints, 27. isocons, 28. cooling tube, 29. copper pipes, 30. crucible shaft.
Embodiment
Below in conjunction with specific embodiment the utility model is described further:
The structure of specific embodiment 1 cathetus guide rail type crucible lifting device is shown in Fig. 1 to 5.It comprises following three parts:
Frame parts: comprise track base 1, gusset 2, base plate 3, lower margin is adjusted piece 4; Track base 1 is screwed on base plate 3, and its guide rail mounting plane is vertical with base plate 3; Two square edges of gusset 2 are used screw attachment with track base 1 and base plate 3 respectively, increase the rigidity of framework; Lower margin is adjusted piece 4 three, fills up respectively below three screws of base plate 3, passes base plate 3 and lower margin with long spiro nail and adjusts piece 4 and be fixed on the Equipment Foundations; Adjust piece 4 by regulating three lower margins respectively, base plate 3 is adjusted to horizontality.
Crucible ascending part spare: comprise speed electric machine assembly 5, linear rolling guide 6, top chock 7, screw mandrel 8 promotes support 9, and the feed screw nut 10, step 11, the big assembly 12 of band synchronously; Linear rolling guide 6 comprises two contour guide rails and the slide block that can be free to slide on guide rail; Two guide rails are screwed respectively in track base 1 planar groove, are parallel to each other, and slide block is used screw attachment with promoting support 9, and promoting support 9 can slide along guide rail, and steady and nothing is creeped; Top chock 7 is screwed at track base 1 end face; Step 11 is screwed in base plate 3 holes, with top chock 7 on same vertical curve; The last hypomere of screw mandrel 8 connects by bearing and top chock 7, step 11 respectively, can freely rotate; Feed screw nut 10 is screwed promoting on the support 9, connects with screw mandrel 8 by screw thread; When screw mandrel 8 rotated, feed screw nut 10 drove lifting support 9 and vertically moves up or down, and can realize self-locking under the situation of high capacity even motor outage; The big assembly of band synchronously 12 1 ends are enclosed within on the output shaft of speed electric machine assembly 5, and an end is enclosed within screw mandrel 8 lower ends, transmits synchronous speed; Speed electric machine assembly 5 is screwed in base plate 3 one sides, can regulate the degree of tightness of being with synchronously in the big pulley assemblies 12 synchronously along the translation of yi word pattern groove.
Speed electric machine assembly 5 structures comprise support 13 as shown in Figure 4, slow speed motor 14, fast speed motor 15, little synchronous band assembly 16, flexible coupling 17, photoelectric encoder 18, worm type of reduction gearing 19; Slow speed motor 14 and worm type of reduction gearing 19 are screwed on support 13, connect by flexible coupling 17; Fast speed motor 15 is screwed at slow speed motor 14 end faces, by the output shaft connection of little synchronous band assembly 16 and slow speed motor 14; When the electromagnetic clutch of slow speed motor 14 was switched on adhesive, the rotation of slow speed motor 14 passed to screw mandrel 8 by flexible coupling 17, worm type of reduction gearing 19 and big pulley assemblies 12 synchronously, realizes promoting the rising at a slow speed or the decline of support 9; When the electromagnetic clutch dead electricity of slow speed motor 14 is thrown off, the rotation of fast speed motor 15 passes to screw mandrel 8 by little synchronous band assembly 3, flexible coupling 17, worm type of reduction gearing 19 and big pulley assemblies 12 synchronously, realizes promoting the fast rise or the decline of support 9.This mechanism has realized the quick switching of Belt Driven by Double Motor, guarantees that two motors all are operated in the optimal performance interval, has improved the load performance and the traveling comfort of crucible lifting device.Photoelectric encoder 18 connects by holding screw with an end of worm type of reduction gearing 19 output shafts, measures the angle that turns over, and promotes the stroke that support 9 promotes or descends thereby further calculate.
The crucible rotation member: comprise corrugated tube 20, crucible shaft assembly 21, crucible change magnetic fluid 22, crucible rotating motor 23, electric machine support 24 , Duo ?band assembly 25; Crucible changes magnetic fluid 22 and passes lifting support 9, is screwed; Crucible shaft assembly 21 is enclosed within crucible to be changeed in the hollow shaft sleeve of magnetic fluid 22, circumferential seal with O ring, lower end screw lock, but co-rotation; Hollow shaft sleeve and crucible change relatively rotating by ferrofluid seal between magnetic fluid 22 housings, and frictional coefficient is little and vacuum-sealing is effective; Corrugated tube 20 entangles crucible shaft assembly 21 epimeres, and its lower flange is screwed at crucible to be changeed on the magnetic fluid 22, the end face seal with O ring; Corrugated tube 20 upper flanges will with crystal furnace equipment drop-bottom flange screw attachment, end face seal with O ring; Corrugated tube 20 and crucible change the magnetic fluid 22 common vacuum-sealing cavitys of forming crucible lifting device; Electric machine support 24 is screwed below promoting support 9; Crucible rotating motor 23 is connected with electric machine support 24 usefulness screws; Duo ?band assembly 25 1 ends be enclosed within the hollow shaft sleeve hypomere that crucible changes magnetic fluid 22, holding screw is fixed, the other end is enclosed within on crucible rotating motor 23 output shafts, holding screw is fixed; The rotation Tong Guo Duo of crucible rotating motor 23 ?after band assembly 25 slows down, the hollow shaft sleeve and the crucible shaft assembly 21 that drive crucible and change magnetic fluid 22 slowly rotate.
Crucible shaft assembly 21 water flowings coolings, structure as shown in Figure 5, it comprises swivel joint 26, isocon 27, cooling tube 28, copper pipe 29, crucible shaft 30; Crucible shaft 30 is stainless steel shafts of a hollow; 28 welding of copper pipe 29 and cooling tube connect, and fill in fully in the hole of crucible shaft 30 to cooling tube 28 flanges and contact crucible shaft 30 bottoms, leave certain interval at the bottom of the hole of copper pipe 29 tops and crucible shaft 30; 30 of cooling tube 28 bottoms and crucible shaft are used seal with O ring, prevent that water coolant from spilling; Swivel joint 26 connects with cooling tube 28 by sealing thread; Isocon 27 is in cooling tube 28, and 28 of an end and cooling tubes are used seal with O ring, and the other end is by sealing thread and 26 inner connections of swivel joint; Swivel joint 26 centre portionss rotate with cooling tube 28 and crucible shaft 30, and its shell is motionless, has guaranteed the access of water-cooled tube; Water coolant is entered by swivel joint 26 lower end water nozzles, flow to cooling tube 28 along isocon 27, flowing to the gap, top along copper pipe 29 again flows out, along between copper pipe 29 outer walls and crucible shaft 30 hole inwalls, flow down, go into isocon 27 and swivel joint 26 gaps via isocon 27 lower end side orifice flows, flow out (shown in arrow among Fig. 5) by swivel joint 26 side water nozzles at last.
Obviously, the utility model is not limited to above embodiment, and many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model all should be thought protection domain of the present utility model.