CN200961490Y - Tunnel gangue filling machine - Google Patents
Tunnel gangue filling machine Download PDFInfo
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- CN200961490Y CN200961490Y CN 200620010817 CN200620010817U CN200961490Y CN 200961490 Y CN200961490 Y CN 200961490Y CN 200620010817 CN200620010817 CN 200620010817 CN 200620010817 U CN200620010817 U CN 200620010817U CN 200961490 Y CN200961490 Y CN 200961490Y
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Abstract
A laneway gangue backfiller used in the drilling type filling laneway exploitation method comprises a cast strap portion (1), a rotating table (3), an upper feed conveying portion (5), a bottom bracket assembly (4), a track walking portion (2), a hydraulic pressure system and an electronic control system; wherein a rack of the cast strap portion is provided with a hydraulic control telescopic mechanism and a gangue leveling pushing device; the upper feed conveying portion includes a leveling mechanism, an offset mechanism and a tilting mechanism; the track walking portion is driven by a hydraulic motor; and the hydraulic pressure system is provided with an airborne hydraulic pump station. The free telescoping and the gangue leveling pushing functions of the cast strap portion enhance the filling efficiency and quality; the leveling adjusting, the offset adjusting and the tilting adjusting functions of the upper feed conveying portion prevent the strap from offsetting and adjust conveniently; the traction force of a hydraulic pressure walking portion is large and flexible, and the earth specific pressure is small; the airborne hydraulic pump station makes the hydraulic pressure system perfectly and integrates the electromechanical hydraulic functions of throw filling, upper feed, walking, operation and so on as a whole, and the operation is safe, convenient and flexible; and the airborne PLC electronic control system has multiple functions and complete protection. The utility model is applicable for the mine which has the explosive gas and coal dust to be excavated three unders.
Description
Technical field
The utility model relates to mine laneway waste filling equipment, particularly a kind ofly is mainly used in the colliery railways and water-bodies, with the driving formula stowboard exploitation method employed tunnel gangue filling machine of mining.
Background technology
Railways and water-bodies is meant the coal mining under special geologies such as building, water body, railway and pit shaft coal column and production technique condition, needs the special exploitation technology.Tunnel gangue filling machine presses coal to adapt with driving formula stowboard exploitation method with " three times ".This method not only can solve coal resources and reclaim problem, and can solve surface subsidence, raising overall economic efficiency.Filler is gangue, ground industrial refuse etc., can realize not gug of spoil, and hillock is not built on ground, curbs environmental pollution effectively.
" tunnel gangue filling technology and equipment research under the coal mine " is the achievement of Hebei Taurus energy company, Xingtai Mining Group machine factory, China Mining University, it discloses the technology of the direct filling of tunnel gangue filling conveyer, comprises that spoil is from moving filling part and extensible belt conveyor.Spoil can be realized material feeding, belt impelling and swing function from moving the filling part, and hydraulic pressure and electrical equipment control are all adopted in operation.Extensible belt conveyor and spoil move the supporting use in filling part certainly, with the material feeding of head end, and the machine tail end discharging, antikinesis is formed the tunnel gangue filling conveyer, realizes the direct filling process of waste coal outlet belt.But, the impelling belt composition of its tunnel gangue filling conveyer simply, not flexible, influence filling effect, move often; Extensible belt conveyor is simple in structure with the joint portion of moving the filling part certainly, the easy sideslip of charging belt; The running part volume is big, dumb; Hydraulic pressure and electric-control system are simple.Structure is simpler and cruder in a word, and function is simpler, and performance has much room for improvement.
Summary of the invention
In order to overcome the deficiency that existing tunnel gangue filling machine structure is simple and crude, function simple, performance is not high, the utility model provides a kind of tunnel gangue filling machine, its impelling belt portion not only has lifting, revolute function, and has flexible, spoil and push away flat function, improves pack effectiveness and quality; The material loading delivery section has leveling, tuningout, the oblique multiple function of accent, effectively prevents belt deviation; Crawler travel portion is functional; Hydraulic system and electric-control system perfect in shape and function, functional, easy to operate.
The technical scheme that its technical problem that solves the utility model adopts is:
Tunnel gangue filling machine mainly is made up of impelling belt portion, rotary table, material loading delivery section, chassis assembly, crawler travel portion, hydraulic system, electric-control system.
1. impelling belt portion is made up of frame, blow tank, unloading roller, carrying roller, head roll etc.Frame has the hydraulic control telescoping mechanism, that is: impelling belt portion frame front has unloading segment, and unloading segment is inserted in thereafter the framework portion, and both are connected by telescopic oil cylinder, and unloading segment can be slided before and after the guide rail in the framework portion thereafter under telescopic oil cylinder promotes; There are tensioner cylinder and storage band cylinder in the frame rear portion, and storage band cylinder is connected by the tensioner oil cylinder with frame, and storage band cylinder can slide before and after the guide rail in the frame rear portion under the tensioner oil cylinder promotes.
Unloading segment front end bottom has spoil to push away paperback to put.It by leading truck, push away flat oil cylinder, shovel board constitutes.Two push away flat oil cylinder front end respectively with unloading segment front end both sides bottom-hinged, its rear end connects with the postbrachium of shovel board, the postbrachium of shovel board is flush-mounted in the guide groove of leading truck, can before and after slide.
2. the material loading delivery section mainly is made up of the oblique mechanism of levelling gear, adjusting deviation device and accent.
1) levelling gear: mainly constitute by leveling frame, leveling cyclinder; Hinged seat and the bearing pin of leveling frame by longitudinal axis is hinged with the chassis assembly rear portion, and promotion leveling frame is articulated between leveling frame, the chassis assembly around the leveling cyclinder of bearing pin left and right sides oscilaltion.
2) adjusting deviation device: mainly constitute by tuningout platform, tuningout frame, front and rear part support; The tuningout platform be installed on above the leveling frame, for about it laterally in the guide rail of mobile guide, the tuningout oil cylinder of lateral arrangement is articulated between the two; Be fixed with the front and rear part and support on the tuningout platform, the tuningout frame is fixed in the top that the front and rear part is supported, and is fore-and-aft tilt and arranges; The tuningout frame is the ladder-shaped frame structure, and the inswept rear end is wide, and front end has and the hinged ear of transferring the hinged usefulness of oblique frame front end.
3) transfer oblique mechanism:, and form by being positioned at hinged seat, blowpit, unloading roller, carrying roller, pressure zone cylinder, the adhesive tape transferred on the oblique frame behind the forward direction mainly by transferring oblique frame.Adhesive tape and anterior extensible belt conveyor are shared.Transfer the hinged ear of the hinged seat of oblique frame front end and tuningout frame front end hinged by bearing pin.Transfer oblique frame rear portion below and be hinged with between the adjusting deviation device back support and transfer oblique oil cylinder.Transfer oblique oil cylinder to be lateral arrangement, it promotes to transfer oblique frame rear portion to swing around bearing pin in the tuningout frame.
3. the CD-ROM drive motor of crawler travel portion adopts the hydraulic moving motor.
4. rotary table mainly is made up of panoramic table, angling cylinder.The rear portion of impelling belt portion is articulated on the panoramic table, and hoist cylinder is articulated between the two.
5. hydraulic system has the airborne hydraulic pump station, and pumping plant is made up of oil pump, Electric Machine at Pumping Station, fuel tank assembly.
6. electric-control system has airborne Main Control Tank.
The technical scheme that its technical problem that solves the utility model adopts can also be:
The head roll of the impelling belt portion of tunnel gangue filling machine is by fluid motor-driven; The plunger shaft area of the telescopic oil cylinder of this one, tensioner oil cylinder equates and the oil circuit of the two is connected in series; There is the filling illuminating lamp its frame both sides.The unloading roller of material loading delivery section is a head roll, can or use fluid motor-driven with electric drum.There is eyelid retractor behind the hydraulic pressure at the rear portion of chassis assembly; A side has driver's desk above the chassis assembly.This filling machine is provided with the external spraying system.The cylinder hydraulic motor oil supply loop of hydraulic system, when the cylinder hydraulic motor was not worked, the working hole C, the D that communicate by three six-way transfer valves were with the oil supply loop fuel feeding in parallel of walking hydraulic motor.The oil cylinder oil supply loop of hydraulic system, by two 5-linked reversal valves respectively to the oil cylinder fuel feeding that is divided into two groups: one group mainly be the work of control impelling belt portion, and another group mainly is control material loading delivery section work; Two groups by same feed flow loop fuel feeding and be connected in series, independent oil return, and working hole C, the D of every group of five three six-way transfer valves communicate and in parallel with the bypass of feed flow loop at stop position, make the mutual locking of control of two 5-linked reversal valves.Electric-control system adopts PLC control, and its Main Control Tank is a mine explosion-suppression and intrinsic safety type.
The beneficial effects of the utility model are:
1. the impelling belt portion of this filling machine not only has lifting, revolute function, and has that free Telescopic, spoil push away flat function when the impelling belt runs well, and can realize the full section filling in tunnel better, improves pack effectiveness and quality.
2. the material loading delivery section has leveling, tuningout, the oblique multiple function of accent, is convenient to adjust, and can improve the compliance under the condition of different tunnels, prevents belt deviation effectively.
3. crawler travel portion adopts hydraulic haulage, and functional, tractive force is big, walks, brakes, turns to flexibly, and volume is little, in light weight, grounding pressure is little.
4. eyelid retractor has improved the stability of equipment behind the hydraulic pressure.External spraying system enhancement working environment.Have filling illuminating lamp, console, help filling operation and carry out, improve filling effect.
5. hydraulic system is perfect, has airborne hydraulic pumping plant, console.Integrate material feeding, throw fill out, walk, mechanical, electrical, liquid function such as operation.Function is many, handling safety, convenience, flexible.The locking of walking and the controlled fuel feeding in parallel in drum motor feed flow loop and two 5-linked reversal valves improves control performance.
6. electric-control system adopts programmable controller, and defencive function is complete, reliable, possesses kinds of protect functions such as overload, short circuit, phase shortage, electric leakage, oil temperature, oil level, possesses system's operation indication and foreground conveyor interlocked control function simultaneously.Main Control Tanks etc. are mine explosion-suppression and intrinsic safety type, are fit to contain the mine instructions for use of damp (methane) and coal dust.In a word, the whole synthesis technical level has generally raising.
Description of drawings
Fig. 1, the 2nd, the structural representation master of the utility model tunnel gangue filling machine looks, vertical view.
Fig. 3, the 4th, the structural representation master of this gangue filling machine chassis assembly looks, vertical view.
Fig. 5 is the structural representation that this gangue filling machine chassis assembly connects with rotary table.
Fig. 6, the 7th, the structural representation master of this gangue filling machine rotary table looks, vertical view.
Fig. 8, the 9th, the structural representation master of this gangue filling machine impelling belt portion looks, vertical view.
Figure 10, the 11st, the A-A of Fig. 8, B-B sectional view.
Figure 12 is this gangue filling machine impelling belt portion telescopic oil cylinder, tensioner oil cylinder oil circuit connection diagram.
Figure 13 is the structural representation that this gangue filling machine spoil pushes away the flat-bed machine structure.
Figure 14 is the structural representation of this gangue filling machine material loading delivery section.
Figure 15,16, the 17th, the structural representation of this gangue filling machine levelling gear is main to be looked, side-looking, vertical view.
Figure 18,19, the 20th, the structural representation of this gangue filling machine adjusting deviation device is main to be looked, side-looking, vertical view.
Figure 21, the 22nd, the structural representation master of this gangue filling machine tuningout platform looks, upward view.
Figure 23,24, the 25th, gangue filling machine transfer that oblique mechanism structure schematic diagram master looks, overlooks, lateral view.
Figure 26, the 27th, the structural representation master of this gangue filling machine crawler travel portion sectional view of looking, bow.
Figure 28 is the structural representation of this gangue filling machine airborne hydraulic pumping plant.
Figure 29 is the structural representation of this gangue filling machine console.
Figure 30 is the hydraulic scheme of this gangue filling machine.
Figure 31, the 32nd, the electric-control system main loop circuit figure of this gangue filling machine, PLC control principle figure.
Among the figure: 1-impelling belt portion, 2-crawler travel portion, the 3-rotary table, the 4-chassis assembly, 5-material loading delivery section, 6-airborne hydraulic pumping plant, eyelid retractor behind the 7-, the 8-console, the 9-Main Control Tank, the 10-side arm, the 11-after-frame, 12-reversing frame fixing hole, 13-leveling frame hinged seat, 14-leveling cyclinder hinged seat, eyelid retractor hinged seat behind the 15-, 16-angling cylinder hinged seat, the 17-angling cylinder, 18-gyroaxis bearing, the 19-floating bearing, the 20-reversing frame, 21-electric control box carriage, 22-angling cylinder hinged seat, 23-carrying section hinged seat, 24-hoist cylinder hinged seat, 25-console carriage, the 26-head roll, 27-carries section, the 28-hoist cylinder, 29-tensioner cylinder, 30-storage band cylinder, 31-tensioner oil cylinder, the 32-telescopic oil cylinder, the 33-linkage section, the 34-guide rail, the 35-unloading segment, the 36-spoil pushes away paperback and puts, 37-shovel board leading truck, 38-pushes away flat oil cylinder, the 39-shovel board, the 40-levelling gear, the 41-adjusting deviation device, 42-transfers oblique mechanism, 43-leveling frame, 44-tuningout oil cylinder hinged seat, the 45-leveling cyclinder, 46-leveling frame hinged seat, 47-leveling cyclinder hinged seat, 48-tuningout platform, the 49-fuel tank assembly, the 50-supplemental support, 51-tuningout frame, 52-tuningout oil cylinder, the 53-vertical wheel, 54-horizontally-guided roller, 55-front end hinged seat, the 56-unloading roller, the 57-roller, 58-pressure zone cylinder, 59-cylinder hydraulic motor, 60-transfers oblique oil cylinder, the 61-hydraulic motor of walking, the 62-reduction box of walking, the 63-drive sprocket, 64-turning down wheels, 65-tensioner oil cylinder, 66-tensioner spring, 67-crawler belt support body, 68-tensioner wheels, the 69-caterpillar chain, the 70-oil pump, the 71-shaft coupling, the 72-Electric Machine at Pumping Station, 73-handles chair, the 74-console, the 75-blow tank, the 76-shower nozzle, the 77-guide rail, the hinged ear of 78-, the 79-blowpit, 80-transfers oblique frame or unloading frame, the 81-left lateral is walked hydraulic motor, the 82-right lateral is walked hydraulic motor, the left back support cylinder of 83-, the right back support cylinder of 84-, three six logical hand-operated direction valves of 85～97-, 98～104-hydraulic lock.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
Tunnel gangue filling machine is to be mainly used in the equipment that colliery railways and water-bodies, down-hole are adopted the sky tunnel gangue filling.It mainly comprises impelling belt, material loading conveying, walking three parts and hydraulic pressure, automatically controlled, three systems of external spraying, integrates the special equipment of mechanical electronic hydraulic functions such as throwing is filled out, material loading, walking, operation.
Structure at the utility model tunnel gangue filling machine shown in Fig. 1,2.Form by the Main Control Tank 9 of impelling belt portion 1, crawler travel portion 2, rotary table 3, chassis assembly 4, material loading delivery section 5, airborne hydraulic pumping plant 6, back eyelid retractor 7, console 8, electric-control system etc.
Back eyelid retractor 7 is made of back supporting leg and support cylinder.The back supporting leg upper end of two back eyelid retractors 7 is hinged on the left and right sides, bottom of chassis assembly 4 afterbodys respectively, and support cylinder is articulated between supporting leg bottom, back and chassis assembly 4 afterbodys.The filling illuminating lamp is located at the both sides of impelling belt portion 1 linkage section 33.The shower nozzle 76 of external spraying system is established two groups, and one group is positioned at impelling belt portion 1 linkage section, 33 both sides front ends, sprays forward, and another group is positioned on the material loading delivery section 5 tuningout framves 51, the place ahead of unloading roller 56, sprays backward.
Structure in this gangue filling machine chassis assembly 4 shown in Fig. 3～5.Mainly be made up of side arm 10 and after-frame 11, forward and backward links into an integrated entity with high-strength bolt.Side arm 10 both sides connect firmly by bolt and crawler travel portion 2.Reversing frame fixing hole 12 and angling cylinder hinged seat 16 are arranged above the side arm 10, connect firmly by the bearing support 18 of fixing hole 12 and bolt and rotary table 3; Hinged by hinged seat 16 and angling cylinder 17.Leveling frame hinged seat 13, leveling cyclinder hinged seat 14, back eyelid retractor hinged seat 15 are arranged above the after-frame 11; Hinged by front and back two hinged seats 13 with leveling frame 43; By about two hinged seats 14 and two leveling cyclinders 45 hinged; By about two hinged seats 15 and two the back eyelid retractors 7 hinged.
The structure of this filling machine rotary table 3 shown in Fig. 5～7 and with the connecting of chassis assembly 4.
Rotary table 3 mainly is made of gyroaxis bearing 18, floating bearing 19, reversing frame 20, carriage 21 and angling cylinder 17.Above the position of the reversing frame fixing hole 12 of gyroaxis bearing 18 by being bolted to chassis assembly side arm 10, setting-in floating bearing 19 between it and the reversing frame 20.On the reversing frame 20 except two angling cylinder hinged seats 22 about having, about also having two with impelling belt portion 1 hinged carrying section hinged seat 23, front portion about two hoist cylinder hinged seats 24, connect firmly the left crossbeam that stretches out in reversing frame 20 front cross, right crossbeam and front end long beam by bolt.Left and right crossbeam and long beam constitute Main Control Tank carriage 21 and console carriage 25. Carriage 21,25 supports Main Control Tank 9 and console 8 respectively.
Left and right two angling cylinder 17, one ends of rotary table 3 and the angling cylinder ear seat 22 of reversing frame 20 are hinged, and the angling cylinder ear seat 16 on the other end and the chassis assembly side arm 10 is hinged.By chamber, the front and back interconnection of two angling cylinders 17, drive rotary table 3 and realize the revolution action.
Structure in the belt of this gangue filling machine impelling shown in Fig. 8～11 portion 1.This one is equivalent to a small-sized extensible belt conveyor, and by frame, adhesive tape, head roll 26, unloading roller, storage band cylinder 30, tensioner cylinder 29, telescopic oil cylinder 32, tensioner oil cylinder 31, and spoil pushes away paperback and puts formations such as 36.
Impelling belt portion frame mainly is made up of three parts: carrying section 27, linkage section 33 and unloading segment 35.Carrying section 27 connects firmly with linkage section 33 usefulness bolts and is integral; Unloading segment 35 is connected by telescopic oil cylinder 32 with linkage section 33, unloading segment 35 rear portions be inserted in the linkage section 33 and can guide rail 34 grooves within it in elastic slip, four directive wheel positioning and guidings are arranged in the sliding process.Head roll 26 is equipped with at carrying section 27 rear portions; Tensioner cylinder 29 and storage band cylinder 30 are equipped with in the front portion of carrying section 27, and storage band cylinder 30 passes through tensioner oil cylinder 31 and connects with linkage section 33, and storage band cylinder 30 can slide front and back on the guide rail in the carrying section 27 under the drive of tensioner oil cylinder 31.The front end bottom of unloading segment 35 is equipped with spoil and is pushed away paperback and put 36.Above the rear portion of carrying section 27 blow tank 75 is arranged, two pairs of hinged ear seats before and after having below the rear portion, the hinged ear seat of back is articulated on the hinged seat 23 at rotary table top by pin and axle connecting plate, the hinged ear seat of front is hinged with the hinged seat 24 of rotary table front portion by bearing pin and hoist cylinder 28, makes carrying section 27 and whole impelling belt portion 1 do elevating movement with relative rotary table 3 with rotary table 3 revolutions.
The oil circuit of shown in Figure 12 gangue filling machine impelling belt portion telescopic oil cylinder 32, tensioner oil cylinder 31 connects.Two oil cylinders 32,31 are for being connected in series, that is: the rod chamber of telescopic oil cylinder 32 directly is communicated with by oil circuit with the rodless cavity of tensioner oil cylinder 31; When the rodless cavity of telescopic oil cylinder 32 was communicated with oil inlet P, the rod chamber of tensioner oil cylinder 31 was communicated with oil return opening O, otherwise or.The rodless cavity of telescopic oil cylinder 32 also directly is communicated with together with the rod chamber of tensioner oil cylinder 31.When telescopic oil cylinder 32 equates with the plunger shaft effective area of tensioner oil cylinder 31; by being connected in series of two oil cylinders; can guarantee that the impelling belt is in the tensioner state all the time in telescopic process, and freely stretching and need not shut down adjusting when realizing that impelling belt portion runs well.
The spoil of shown in Figure 13 gangue filling machine pushes away paperback and puts 36 structure.The spoil that is positioned at impelling belt portion unloading segment 35 front end bottom surfaces pushes away paperback and puts 36, mainly by leading truck 37, push away flat oil cylinder 38, shovel board 39 constitutes.Two push away flat oil cylinder 38 respectively with the both sides bottom-hinged of unloading segment 35, two to push away the postbrachium of the piston rod of flat oil cylinder 38 and shovel board 39 hinged, the postbrachium of shovel board 39 is flush-mounted in the guide groove of shovel board leading truck 37.Push away under the promotion of flat oil cylinder 38 two, shovel board 39 postbrachiums slide before and after the guide groove of leading truck 37, make shovel board 39 in the unloading segment elastic action in 35 front end bottoms, realize pushing away the spoil function, improve filling effect.
The structure of shown in Figure 14 gangue filling machine material loading delivery section 5.This one is a unloading portion for anterior extensible belt conveyor, is material loading portion for the impelling belt portion 1 of this machine.Material loading delivery section 5 comprises levelling gear 40, adjusting deviation device 41 and transfers oblique mechanism 42 3 parts.Levelling gear 40 usefulness bearing pins be hinged on chassis assembly 4 after-frame 11 above; Adjusting deviation device 41 is installed in above the leveling frame 43 of levelling gear 40; Transfer oblique mechanism 42 to be inlaid in above the tuningout frame 51 at adjusting deviation device 41 tops.Shower nozzle 76 also is equipped with in front portion above the tuningout frame 51 at adjusting deviation device 41 tops.
Structure at the levelling gear 40 of this gangue filling machine shown in Figure 15,16,17.Levelling gear 40 mainly is made up of leveling frame 43, leveling cyclinder 45.
There is leveling frame hinged seat 46 both sides, front and back of leveling frame 43 bottom surfaces, respectively with chassis assembly 4 after-frames 11 on forward and backward hinged seat 13 hinged by the vertical equity bearing pin.Said vertically, laterally is relative roadway direction.There is hinged seat 47 left and right sides of leveling frame 43 bottom surfaces, and hinged with two leveling cyclinder 45 piston rods respectively, the cylinder body lower end of two leveling cyclinders 45 is articulated on the hinged seat 14 of chassis assembly after-frame 11.The both sides, front and back of leveling frame 43 end faces are provided with the vertical wheel 53 of adjusting deviation device 41 and the guide rail 77 that horizontally-guided roller 54 is rely and walked.Leveling frame 43 end face right side central have the tuningout oil cylinder hinged seat 44 of adjusting deviation device 41.
Levelling gear 40 is hinged on above the after-frame 11 of chassis assembly 4 by two leveling frame hinged seats 46 and two bearing pins that are positioned at same axis, controls the lifting of two leveling cyclinders 45, just can adjust the horizontal level of leveling frame 43.Guide rail 77 on leveling frame 43 is laterally walked the vertical wheel 53 of adjusting deviation device and horizontally-guided roller 54, realizes the horizontal tuningout of material loading delivery section 5.
Structure at the adjusting deviation device 41 of this gangue filling machine shown in Figure 18,19,20.Adjusting deviation device 41 is made up of several parts such as tuningout platform 48, fuel tank assembly 49, supplemental support 50 and tuningout framves 51.The front portion is fixedly connected with supplemental support 50 above the tuningout platform 48, and fuel tank assembly 49 is equipped with at rear portion above it, is fixedly connected with tuningout frame 51 on supplemental support 50 and fuel tank assembly 49 end faces, and tuningout frame 51 is positioned at the top, is to be in tilted layout.Tuningout frame 51 is the ladder-shaped frame structure, is that the inswept rear end is wide that horizontal crossbeam is arranged at the bottom, and front end central authorities are provided with and transfer the hinged ear 78 of the hinged usefulness of oblique frame 80 front ends.Fuel tank assembly 49 usefulness connecting bolts are fixed on the tuningout platform 48, play the effect of supporting tuningout frame 51 at the rear portion, and rationally utilize the space, make machine gravity more stable.Tuningout frame 51 is fixed by bolts to fuel tank assembly top, and front support is two supplemental support 50 that connect firmly on tuningout platform 48.
The structure of the tuningout platform 48 of adjusting deviation device 41 further is shown in Figure 21,22.The lateral center on right side, tuningout platform 48 bottom surface has hinged seat, and the piston rod of hinged seat and tuningout oil cylinder 52 is hinged, and the cylinder body of tuningout oil cylinder 52 is hinged on the hinged seat 44 of leveling frame 43 end faces.Four vertical wheel 53 are equipped with in vertical direction in the both sides, front and back of tuningout platform 48, and five guide rollers 54 are housed in the horizontal direction.Vertical wheel 53 makes tuningout platform 48 flexible motion in leveling frame guide rail 77 grooves, and horizontally-guided roller 54 stuck phenomenon can not occur when tuningout platform 48 is moved in guide rail 77 grooves.
Adjusting deviation device 41 is flexible by tuningout oil cylinder 52, and the tuningout platform 48 that drives adjusting deviation device 41 is done horizontal side-to-side movement in leveling frame guide rail 77 grooves of levelling gear 40, realize horizontal tuningout effect.
Transfer the structure of oblique mechanism 42 at this gangue filling machine shown in Figure 23,24,25.In the unloading frame or after claiming to transfer on the oblique frame 80, hinged seat 55, blowpit 79, unloading roller 56, carrying roller, pressure zone cylinder 58 are housed successively by forward direction.Transferring oblique frame 80 outsides, hydraulic motor 59 and unloading roller 56 connect by shaft coupling.In the support lower end of transferring oblique frame subordinate side after 80s roller 57 is housed.Transfer after 80s of oblique frame to lean on two rollers 57 to be supported on the guide rail plate of fuel tank assembly 49, promptly fuel tank assembly 49 is made back support.Transfer oblique oil cylinder 60 1 ends to be hinged on roller 57 supports, the other end is hinged on fuel tank assembly 49 end faces.
Transfer the oblique frame 80 of accent of oblique mechanism 42 to be inlaid on the tuningout frame 51 of adjusting deviation device 41.The hinged seat 55 of its front end is hinged by the hinged ear 78 of bearing pin and tuningout frame 51 front ends, transfer oblique frame portion after 80s under the promotion of transferring oblique oil cylinder 60, move along the guide rail plate on the fuel tank assembly 49 by two rollers 57, making and transferring oblique mechanism 42 is that the center swings with the bearing pin of transferring oblique frame 80 front end hinged seats 55, plays effect, the i.e. tiltedly effect of accent of transferring oblique frame 80 longitudinal centre line directions of adjusting.The unloading roller 56 of transferring oblique frame 80 front portions is driven by hydraulic motor 59, can increase on the front strap machine with expanding force, the pressure zone cylinder 58 of afterbody also can play the effect of entrusting when becoming the slope.
Structure in the portion of this gangue filling machine crawler travel shown in Figure 26,27 2.Two cover creepers undercarriage connected firmly the left and right sides in chassis assembly 4 respectively by bolt about it comprised.Every cover creeper undercarriage is made of walking hydraulic motor 61, walking reduction box 62, drive sprocket 63, turning down wheels 64, tensioner oil cylinder 65, tensioner spring 66, crawler belt support body 67, tensioner wheels 68, caterpillar chain 69 etc.Two hydraulic moving motors 61 drive drive sprocket 63 by gear reduction box 62 and rotate, and the caterpillar chain 69 that drives both sides is realized the walking action.2 walkings of crawler travel portion drive whole gangue filling machine and move.Hydraulic motor has the hydraulic braking lock, action such as operating hydraulically operated handgrip can be realized advancing, retreats, turns to, braking.
The structure of shown in Figure 28 gangue filling machine airborne hydraulic pumping plant 6.This hydraulic power unit 6 is installed on the tuningout platform 48 of material loading delivery section 5, drives triple gear pump 70 by an Electric Machine at Pumping Station 72 by shaft coupling 71 and forms.The inlet port of oil pump 70 is connected with fuel tank 49 usefulness flexible pipes, and the oil-out of oil pump 70 connects and composes whole hydraulic system by pipeline and each hydraulic drum motor, hydraulic cylinder.
The structure of shown in Figure 29 gangue filling machine console 8.Console 8 is installed in the right side of impelling belt portion 1, is fixed on the carriage 25 of rotary table 3.Console 8 comprises operation panel 74, handles chair 73.On operation panel 74 panels manipulating handgrip, control button, instrument board etc. are arranged, two 5-linked valves by same pump feed flow are arranged in its case.Handle promising other supplying valve group in the case of chair 73.
The hydraulic system of shown in Figure 30 gangue filling machine.This hydraulic system is an open circuit, by triple gear pump 70 fuel feeding, gear pump with water-cooled machine 72, be that M1 drives, its input passes through filter connected tank 49, is fuel tank assembly, export three road pressure oils, each pump one tunnel, the hydraulic motor of walking about supply, cylinder hydraulic motor, oil cylinder loop.Shared 13 three six logical hand-operated direction valves 85～97 are controlled in the loop.Three road oil supply loops are from left to right successively:
1. the first via connects cylinder hydraulic motor 59 through three six-way transfer valves 85; When this road is in stop position at reversal valve 85, can pass through reversal valve 85, in parallel with the second the tunnel.
2. the second the tunnel respectively by two three six- way transfer valves 86,87, are connected with left and right walking hydraulic motor 81,82.And, when first via oil circuit is in stop position at three six-way transfer valves 85, the 5th, six hydraulic fluid ports by this reversal valve 85, be working hole C, D, communicate and first and second feed flow loop is connected; That is: for the hydraulic oil of cylinder hydraulic motor 59 work, when cylinder hydraulic motor 59 is not worked, also can make crawler travel portion possess two kinds of speeds of travel, with convenient this gangue filling machine of transferring fast in the down-hole with the second the tunnel being left and right walking hydraulic motor 81,82 feed flows jointly.
3. Third Road be this machine by two 5-linked reversal valves respectively 16 oil cylinders, two groups of fuel feeding of branch.
1) first 5-linked reversal valve: five three six-way transfer valves 88～92 push away flat oil cylinder 38 with two impelling belt hoist cylinders 28, two impelling belt angling cylinders 17, impelling belt tension oil cylinder 31 and telescopic oil cylinder 32, two spoils respectively, two crawler belt tensioner oil cylinders 65 are connected.
2) second 5-linked reversal valve: five three six-way transfer valves 93～97 are connected with two leveling cyclinders 45, tuningout oil cylinder 52, the oblique oil cylinder 60 of accent, right back support cylinder 84, left back support cylinder 83 respectively.
By a group oil cylinder of first 5-linked reversal valve feed flow, mainly be that control impelling belt portion works; By a group oil cylinder of second 5-linked reversal valve feed flow, mainly be to control the work of material loading delivery section.Because when working in impelling belt portion, can influence the former work to the operation of material loading delivery section oil cylinder, so need to be taken measures in the feed flow loop of two 5-linked reversal valve groups, make the control of impelling belt portion its oil cylinder when operation, with the control interlocking of material loading delivery section oil cylinder.Concrete measure is:
Two 5-linked valves are by same oil pump feed flow, and the oil supply loop of the two series connection, oil return loop are independent separately.The 5th, six hydraulic fluid ports of five three six-way transfer valves 88～92 of first 5-linked reversal valve, be working hole C, D, communicate and be connected that the oil-out of five reversal valves is connected to same oil return loop with the bypass of feed flow loop at stop position.The connection of five three six-way transfer valves 93～97 of second 5-linked reversal valve also together.When any plate valve of first 5-linked reversal valve is worked, hydraulic oil is not by this reversal valve bypass and by second direct oil return of 5-linked reversal valve, second 5-linked reversal valve do not have hydraulic oil to supply with, when just can be implemented in the work of impelling belt portion, its each oil cylinder reversal valve 88～92 and each oil cylinder reversal valve 93～97 mutual locking of material loading delivery section, thus staff's maloperation avoided.
Establish hydraulic lock 98,99 in the loop between reversal valve 88 and two impelling belt hoist cylinders 28.Establish hydraulic lock 100 and two flow speed control valves in the loop between reversal valve 89 and two impelling belt angling cylinders 17.Establish hydraulic lock 101 in the loop between reversal valve 90 and impelling belt telescopic oil cylinder 32, tensioner oil cylinder 31.Establish hydraulic lock 102 in the loop between reversal valve 93 and two leveling cyclinders 45.Establish hydraulic lock 103 in the loop between reversal valve 94 and tuningout oil cylinder 52.Establish hydraulic lock 104 in the loop between reversal valve 95 and the oblique oil cylinder 60 of accent.Establish hydraulic control one-way valve in the loop between reversal valve 92 and the oblique oil cylinder 65 of accent.Inlet at reversal valve 88～97 is established one way valve.All the other have the fine filtering apparatus, the oil temperature sensor PT in the fuel tank 49, fuel level sensor PL, strainer in reducing valve, one way valve, pressure meter, oil return loop etc.
Electric-control system at this gangue filling machine shown in Figure 31,32.Electric-control system is made up of Main Control Tank and control box and annex.The major loop of control pumping plant motor M 1, electric drum M2 start and stop is arranged in the Main Control Tank and be the control core circuit with programmable controller PLC; Be mine explosion-suppression and intrinsic safety type.Button and rotary switch, signal lamp are arranged in the control box.Control box, filling illuminating lamp, signal electricity alarm bell are explosion-proof type.Oil temperature, fuel level sensor are intrinsic safety type.Be applicable to the mine that contains damp (methane) and coal dust, under coal mine, exchange 50HZ, voltage 660V or 1140V, use in the electric current 200A circuit.Adopting electric drum M2, selectable unit with impelling belt portion 1 head roll 26 among the figure is the example explanation.Electric-control system PLC is the control core, major control AC vacuum contactor KM1, KM2 break-make, and operation, signal and the locking of front strap machine are controlled in starting pumping plant motor M 1, electric drum M2 operation simultaneously.
The circuit theory of electric-control system major loop shown in Figure 31.The 660V of ac power supply line or 1140V voltage triple line L1, L2, L3 are divided into three the tunnel through isolating reversing switch QS1 under coal mine:
1. the first via: triple line L11, L21, L31 meet triple line terminals U1, V1, the W1 of motor M 1 through AC vacuum contactor KM1, and motor M1 is a hydraulic power unit motor 72.Triple line connects before the motor M1, and RC1 is connected with resistance capaciting absorpting circuit, and triple line L21, L22, the last dress of L23 comprehensive protector of motor MOL1, phase line L21 go up dress mutual inductance transmitter BF1, and BF1 output a+, a-deliver to PLC with signal.
Comprehensive protector of motor MOL1 has functions such as earth leakage search/lockout, overcurrent protection, overload protection, open-phase protection; wherein; the earth leakage search/lockout function detects when triple line is disconnected interchange 660V or 1140V voltage, and triple line is in case connection interchange 660V or 1140V voltage should disconnect the leakage detecting circuit of comprehensive protector of motor MOL1 immediately.Be connected in the normally closed auxiliary contact KM1 of contactor KM1 of two series connection between phase line L23, the comprehensive protector of motor MOL1, play a part to connect the disconnection leakage detecting circuit.
2. the second the tunnel is identical with the first via: triple line meets ac motor M2, is electric drum through AC vacuum contactor KM2.U2, V2, W2 are the triple line terminals of electric drum M2; triple line L31, L32, L33 connect before the electric drum M2; be connected, install comprehensive protector of motor MOL2 with resistance capaciting absorpting circuit RC2, mutual inductance transmitter BF2 is housed on phase line L31, output B+, the B-of BF2 deliver to PLC with signal.Its comprehensive protector of motor MOL2 function is identical with connection and MOL1, and the normally closed auxiliary contact of contactor is KM2.
3. Third Road connects the elementary of master control transformer TC1 by two phase line L21, L31 through fuse FU1 or FU2; The secondary of master control transformer TC1 is four windings, exports AC24V * 2, AC100V, AC36V respectively.
1. first group of AC24V winding: 4,1 pin that meets insulating monitor U0 through fuse FU3; The normally closed contact KA5 of the lighting loop earth leakage protective auxiliary reclay of control is also exported at its two ends respectively through PLC, meet two illuminating lamp EL1, EL2 in parallel. Output control terminal 10,11 pin of insulating monitor U0 meet PLC.
2. AC100V winding: meet mutual inductance transmitter BF3 through fuse FU4, output b-, the b+ of BF3 deliver to PLC with signal.
3. second group of AC24V winding: meet fuse FU5, standby.
4. AC36V winding: an end is divided in parallel five the tunnel and is connected to the other end, earth terminal behind fuse FU6.Five tunnel of parallel connection is: 4,9 pin of a. comprehensive protector of motor MOL1; B. 4 of comprehensive protector of motor MOL2,9 pin; C. the normal opened contact KA1 of in service relay K A1 of Electric Machine at Pumping Station and the A.C. contactor magnetic coil KM1 that is in parallel, the series loop of Electric Machine at Pumping Station run indicator HL1; D. the normal opened contact KA2 of in service relay K A2 of electric drum and the A.C. contactor magnetic coil KM2 that is in parallel, the series loop of electric drum run indicator HL2; E. the series loop of the normal opened contact KA5 of the earth leakage protective of throwing light on auxiliary reclay KA5 and illumination leak current fault indicator lamp HL7.
The control principle of the programmable controller PLC of electric-control system shown in Figure 32.
Programmable controller PLC selects the S200 type of Mitsubishi for use, provides DC 24V operating voltage by Switching Power Supply KY1.The positive pole of Switching Power Supply KY1 dc output end connects 1L+, the 2L+ terminal of PLC through isolating the auxiliary contact QS1 of reversing switch, and the negative pole of KY1 dc output end connects terminal and ground wires such as the 1M of PLC, 2M.TC1 level of Switching Power Supply KY1 input termination master control transformer AC 100V output.For each control button that guarantees the warm fuel level sensor of external intrinsic safety type oil, control box or rotary switch etc. can meet the mine anti-explosion requirement, be connected with PLC and will pass through intrinsic safety isolated gate S1～S9.It among the figure passive type zena's safety barrier.
The input terminal of PLC: I0.0, I0.1, I0.2, I0.3, I0.4, I0.5, I0.6, I0.7, and between the positive source, respectively with zena's safety barrier S1～corresponding connection of S8 output 2,1 pin; Zena's safety barrier S1～ S8 input 3,4 pin are respectively with the fuel level sensor of control box or claim the output control contact of oil level switch PL, the external urgency that is in series to stop rotary switch SA1 and control box scram button SB1, Electric Machine at Pumping Station starting button SB2, Electric Machine at Pumping Station stop button SB3, electric drum starting button SB4, electric drum stop button SB5, call button SB6, front strap machine interlocking release control handle corresponding connection of switch S A2.
The input terminal of PLC: I1.0, I1.1, I1.3, and between the positive source, be connected with the output control contact of comprehensive protector of motor MOL1, MOL2, insulating monitor U0 respectively.
Input terminal A+, the A-of PLC expansion module EM are connected with zena's safety barrier S9 output 1,3 pin, and input 2,4,5 pin of S9 are connected with the output of oil temperature sensor PT control contact.
The input terminal of PLC expansion module EM: a+ and a-, B+ and B-, b+ and b-respectively with corresponding connection of output of electric current mutual inductance transmitter BF1, BF2, mutual induction of voltage transmitter BF3.
The lead-out terminal of PLC: Q0.0, Q0.1, Q0.2, Q0.3, Q0.4, Q0.5, and between the power cathode are respectively with the corresponding connection of coil of auxiliary reclay KA1～KA6.The control that auxiliary reclay KA1～KA6 carries out is respectively: the closed Electric Machine at Pumping Station operation of the A.C. contactor KA1 of hydraulic power unit motor, the closed electric drum operation of A.C. contactor KA2 of electric drum, front strap machine interlocked control, signalling, the protection of lighting loop earth leakage search/lockout, front strap machine are separated lock control.
PLC lead-out terminal: Q0.6, Q0.7, Q1.0, Q1.1, and between the power cathode, corresponding with indicator lamp HL3～HL6 respectively connection, indication respectively: hydraulic power unit electrical fault, electric drum fault, the low fault of liquid level, the warm high fault of oil.
The electric-control system operating principle:
1. after isolating reversing switch QS1 closure, control transformer TC1 gets electric and is each electric power loop output AC voltage by secondary, and fuse FU1～FU5 makes each electric power loop short-circuit protection; Reversing switch auxiliary contact QS1 closure, control device PLC able to programme gets electric, and electric-control system enters duty; Simultaneously, illuminating lamp is bright, and power supply indicator is bright, and text display TD shows.
2. the Electric Machine at Pumping Station M1 that sends by the button SB1～SB5 and the rotary switch SA1 of control box, electric drum M2 start and stop, the anxious operation signal that stops, send the input of PLC, the output of PLC drives auxiliary reclay KA1, KA2, control A.C. contactor KM1, KM2 adhesive and disjunction, and then control pumping plant motor M 1, electric drum M2 start and stop operation.
3. the electric alarm bell signal that sends by the button SB6 and the rotary switch SA2 of control box, front strap machine interlocking release control operation signal, after sending into the PLC input, the PLC output drives auxiliary reclay KA4, KA3 and KA6, controls electric alarm bell, front strap machine execution command.The connection that sees the back for details is separated lock control.
4. mutual inductance transmitter BF1, BF2, BF3 send PLC input with 0～20mA current signal, and PLC in short circuit, phase shortage, overload, output control signal when leak current fault occurs, drives auxiliary reclay KA1, KA2 and carries out latch-up protection control after routine processes.By A.C. contactor KM1, KM2 disjunction, control pumping plant motor M 1, electric drum M2 are out of service.Display TD shows the fault content.
5. comprehensive protector of motor MOL1, MOL2 cooperate the mutual inductance transmitter to make control module, realize above-mentioned defencive function.After motor was combined and protected device MOL1, MOL2 protection action, its output control signal was sent PLC input, through routine processes, and PLC output output control signal, control motor M 1, electric drum M2 stall also show.
6. oil temperature, fuel level sensor PT, PL monitor oil temperature, the oil level of hydraulic power unit fuel tank; When oil temperature, oil level surpass setting value, then send PLC input with signal, PLC output drives auxiliary reclay KA1, KA2 disjunction, contactor KM1, KM2 disjunction, motor M 1, electric drum M2 stall, TD shows the fault content.
7. insulating monitor U0 is used for lighting loop earth leakage protective, if the lighting loop electric leakage is then moved and output signal is delivered to the PLC input, the PLC output drives auxiliary reclay KA5 disjunction, and illuminating lamp outage, motor shut down, and display TD shows the electric leakage content.
8. Chinese text display TD and PLC are supporting, show that all kinds of running parameters and operation indication, fault content show, also can be used as the setting of PLC parameter and replace control button to send instruction.The display unit of this electric-control system adopts indicator lamp HL1～HL7 and display TD to be used, also can to use separately.Indicator lamp HL1～HL7 is operation, indicating fault type, is convenient to staff's record and analyzes the investigation fault.
This electric-control system also is shown in Figure 32 front strap machine interlocking is conciliate the circuit theory of lock control.
Right lower quadrant is depicted as front strap machine control device starting stop loop and signal circuit among the figure.Wherein: 1SB1,1SA1,1KA1 are respectively starting button, the stop button of front strap control device, the self-insurance auxiliary contact of A.C. contactor; KA6, KA3 are respectively front strap release auxiliary reclay contact, the front strap interlocked control auxiliary reclay contact in the filling machine electric-control system.
With front strap machine interlocking with separate lock control:
1. separate lock control: when interlocking with release selection rotary switch SA2 selection release, zena's safety barrier S8 action, while its contact S8 closure, PLC drives auxiliary reclay KA6 adhesive, while its contact KA6 closure, and release is finished in front strap permission starting.
2. interlocked control: when interlocking and release select rotary switch SA2 to select interlocking, zena's safety barrier S8 action, its contact S8 disjunction simultaneously, auxiliary reclay KA6 dead electricity, its contact KA6 disjunction.
1) at this moment, have only earlier operation pumping plant motor M 1, by behind the call button SB6, according to program setting, PLC drives auxiliary reclay KA3 adhesive, its contact KA3 closure simultaneously, and the front strap machine allows starting;
2) at this moment, when stopping Electric Machine at Pumping Station M1 or stop Electric Machine at Pumping Station M1 or electric drum M2 because of leakage detector U0, comprehensive protector of motor MOL1 or MOL2 action causes, PLC drives auxiliary reclay KA3 disjunction, its contact disconnects simultaneously, and the front strap machine is out of service;
3) at this moment, when stopping electric drum or because of oil temperature superelevation or oil level are low, PLC is provided with according to software and drives auxiliary reclay KA3 time-delay disjunction, its contact KA3 disconnects simultaneously, the front strap machine is out of service.
2. with being connected of front strap machine signal circuit: the AC127V supply voltage provides for front strap head place supply unit, and 1SB2 is that electric alarm bell carries finger contact, and 1H1 is a front strap head place electricity alarm bell.The recoil simulator electricity alarm bell H1 of filling machine configuration connects with the button 1SB2 of electric alarm bell after the electric alarm bell 1H1 parallel connection by cable and front strap head place, is connected to the front strap power supply of 127V; The contact KA4 of the signal auxiliary reclay KA4 that this machine PLC drives is in parallel with button 1SB2 by cable.
When 1. needing to move the front strap machine, press call button SB6, zena's safety barrier S7 action, while its contact S7 closure, PLC drives auxiliary reclay KA4 adhesive, while its contact KA4 closure, and electric alarm bell H1 and 1H1 send the bell ring signal; Front strap operating personnel receive behind the signal by the 1SB2 button, and electric alarm bell 1H1 and H1 ring, and front strap operating personnel start front strap, finish the signal conveying function.
2. need start to report to the police before the filling machine operation, press call button SB6, electric alarm bell H1 and 1H1 ring, and finish the start warning function.
Circuit elements device: Chinese text display TD:TD200 type, motor is combined and is protected device MOL1, MOL2:660V and 1140V dual-purpose type, oil temperature sensor PT:6ES7231-7PB22-OXAD pattern piece, insulating monitor U0:OAPA.362052 type, zena's safety barrier S1～S8:S200S type, zena's safety barrier S9:S809 type, isolate reversing switch QS1:GHK-200/1140 type, A.C. contactor: CKJ5-125/1140 type, auxiliary reclay KA1～KA6:HHS4PL type, Switching Power Supply KY1:S150-24 type etc.
Except the foregoing description, also can adopt following measure change:
1. the hydraulic system of the foregoing description, electric-control system are that to adopt electric drums be the example explanation for head roll 26 with impelling belt portion 1.Head roll 26 also can be selected fluid motor-driven for use.
2. the unloading roller 56 of material loading delivery section 5 drives except adopting hydraulic motor 59, also can adopt electric drum, can also not adopt head roll.
3. electric-control system adopts the common relay control loop, replaces control device PLC control able to programme.
4. the Main Control Tank of electric-control system and control box also can be designed as integral type.
5. Main Control Tank also can be designed as plain edition, station-service explosion-proof type except mine explosion-suppression and intrinsic safety type.
6. intrinsic safety isolated gate S1～S9 also can select the photoelectricity isolation safe grid of intrinsic safety electric source power supply for use.
The course of work and principle:
This gangue filling machine is the feed vehicle with extensible belt conveyor, the abbreviation front strap machine of 800mm bandwidth.The front strap machine is removed development machine after finishing driving coal mining task with development machine is supporting, change into supporting with this filling machine, for this machine transports feed, break-in is transported to transport in the lane outward.The material loading delivery section 5 of this filling machine replaces front strap machine tail, and its hydraulic pressure unloading roller is made front strap machine tail unloading roller, and the two shared adhesive tape makes the front strap machine become two conveyors that drive, and is overlapped on the centre of gyration of impelling belt portion 1.The front strap machine is transported to material loading delivery section 5 with spoil, and unloading roller is discharged to it in impelling belt portion 1, throws by the impelling belt and carries out filling in the tunnel.Impelling belt portion 5 is fixed on the rotary table 3, can bob and weave and elastic action, realizes the full section filling in tunnel.The impelling belt is driven by high speed rotary-drum, has stronger impelling ability.Anterior spoil pushes away paperback and puts and can improve filling effect.After one section tunnel, front is filled up, gangue filling machine by crawler travel portion 2 retire a stowing interval backward, as 1.5 meters.At this moment, the front strap machine remove a joint frame and by storage band and tension mechanism with lax belt tension.After move past in the journey, if following situation occurs, will cause front strap machine belt deviation: if 1. the unloading frame 80 of material loading delivery section 5 departs from the longitudinal centre line of front strap machine, at this moment, but the tuningout oil cylinder reversal valve handle on the manipulation platform 9,52 actions of control tuningout oil cylinder are adjusted unloading frame 80 by adjusting deviation device 41 and are moved laterally, and make it consistent with the longitudinal centre line of front strap machine; If 2. the longitudinal centre line of the unloading frame 80 of material loading delivery section 5 and front strap machine forms the angle of certain angle, at this moment, but the oblique oil cylinder reversal valve of the accent on the manipulation platform 9 handle, oblique oil cylinder 60 actions are transferred in control, unloading frame 80 pin joint around front end and tuningout frame 51 under the oblique oil cylinder 60 of accent promotes is swung, consistent by transferring oblique mechanism 42 to adjust unloading frames 80 with the longitudinal centre line of front strap machine; If 3. the unloading frame 80 of material loading delivery section 5 is because of uneven about roadway floor, cause cross deflection, at this moment, but the leveling cyclinder reversal valve handle on the manipulation platform 9, the piston rod knee-action of control leveling cyclinder 45 is adjusted unloading frame 80 by levelling gear 40 and is reached transverse horizontal.In a word, oblique, the levelling gear of tuningout, accent by material loading delivery section 5 can guarantee not sideslip of front strap machine, carries out next filling circulation smoothly.Eyelid retractor 7 can make this machine better adapt to the tunnel fluctuations after two, increases stability.
Claims (16)
1. a tunnel gangue filling machine comprises impelling belt portion, rotary table, material loading delivery section, chassis assembly, crawler travel portion, hydraulic system, electric-control system; Impelling belt portion comprises frame, blow tank, unloading roller, carrying roller, head roll; Rotary table comprises panoramic table, angling cylinder; Impelling belt portion rear portion is articulated on the panoramic table, is hinged with hoist cylinder between the two; The material loading delivery section comprise frame, unloading roller, carrying roller, with the shared adhesive tape of anterior extensible belt conveyor; It is characterized in that:
1. said impelling belt portion, its frame has the hydraulic control telescoping mechanism, that is: the frame front of impelling belt portion (1) has unloading segment (35) to be plugged in thereafter the framework portion, both connect by telescopic oil cylinder (32), the guide rail (34) of slide-and-guide before and after the promising unloading segment (35) in framework portion thereafter; There are tensioner cylinder (29) and storage band cylinder (30) in the frame rear portion, and storage band cylinder (30) connects with frame by tensioner oil cylinder (31), the guide rail of slide-and-guide before and after the promising storage band cylinder (30) in the frame rear portion;
Unloading segment (35) front end bottom has spoil to push away paperback to put (36); It comprises leading truck (37), push away flat oil cylinder (38), shovel board (39); Two push away flat oil cylinder (38) front end respectively with unloading segment (35) front end both sides bottom-hinged, its rear end connects with the postbrachium of shovel board (39), the postbrachium of shovel board (39) is flush-mounted in the guide groove into the leading truck (37) of slide-and-guide before and after it;
2. said material loading delivery section has levelling gear (40), adjusting deviation device (41) and transfers oblique mechanism (42);
1) levelling gear (40): comprise leveling frame, leveling cyclinder; The leveling frame is hinged seat and bearing pin longitudinally by the relative roadway direction of its axis, and is hinged with chassis assembly (4) rear portion, and promotion leveling frame is articulated between leveling frame, the chassis assembly (4) around the leveling cyclinder of bearing pin left and right sides oscilaltion;
2) adjusting deviation device (41): comprise tuningout platform, tuningout frame, front portion and back support; The tuningout platform be loaded on the leveling frame top, for about it laterally in the guide rail of mobile guide, the tuningout oil cylinder of lateral arrangement is articulated between the two; Be fixed with front and rear portions and support on the tuningout platform, the tuningout frame is fixed in the top that front and rear portions supports, and is fore-and-aft tilt and arranges; The tuningout frame is the ladder-shaped frame structure, and the inswept rear end is wide, and front end has and the hinged ear (78) of transferring the hinged usefulness of oblique frame (80) front end;
3) transfer oblique mechanism (42): comprise and transfer oblique frame (80), transfer oblique frame (80) front end that hinged seat (55) is arranged, hinged with the hinged ear (78) of tuningout frame front end by bearing pin; Transfer said unloading roller (56), blowpit (79), carrying roller, pressure zone cylinder (58), adhesive tape are arranged on the oblique frame (80); Between the lower rear of transferring oblique frame (80) and adjusting deviation device (41) back support, be hinged with and be lateral arrangement, promote the oblique oil cylinder of accent (60) that accent oblique frame (80) rear portion swings around the front end bearing pin on the tuningout frame;
3. said crawler travel portion (2), its CD-ROM drive motor is walking hydraulic motor (61);
4. said hydraulic system has airborne hydraulic pump station (6); Comprise oil pump (70), Electric Machine at Pumping Station (72), fuel tank assembly (49);
5. said electric-control system has airborne Main Control Tank (9).
2. tunnel gangue filling machine according to claim 1 is characterized in that: the head roll (26) at said impelling belt portion rear portion connects with hydraulic motor.
3. tunnel gangue filling machine according to claim 1, it is characterized in that: the telescopic oil cylinder (32) of said impelling belt portion, the plunger shaft effective area of tensioner oil cylinder (31) equate, the oil circuit of the two is connected in series, that is: the rod chamber of telescopic oil cylinder (32) is communicated with the rodless cavity of tensioner oil cylinder (31), telescopic oil cylinder (32) rodless cavity and oil-in (P) are when being communicated with, tensioner oil cylinder (31) rod chamber is communicated with oil return opening (O), otherwise or; Perhaps, the rodless cavity of telescopic oil cylinder (32) is communicated with, connects with tensioner oil cylinder (31) rod chamber.
4. tunnel gangue filling machine according to claim 1 is characterized in that: there is filling illuminating lamp (EL1, EL2) the frame both sides of said impelling belt portion.
5. tunnel gangue filling machine according to claim 1 is characterized in that: it is head roll that said material loading delivery section is transferred the anterior unloading roller (56) of oblique frame (80).
6. tunnel gangue filling machine according to claim 1 is characterized in that: said material loading delivery section (5):
1. levelling gear (40): hinged hinged seat and the bearing pin of its leveling frame (43) and chassis assembly (4) is two covers, lays respectively at the both sides, front and back of its bottom surface; Leveling cyclinder (45) is two, lays respectively at the left and right sides of leveling frame (43), chassis assembly (4);
2. adjusting deviation device (41): its tuningout platform (48) is equipped with vertical wheel (53) and horizontally-guided roller (54) along the both sides, front and back that the guide rail (79) of leveling frame (43) slides; Tuningout oil cylinder (52) is positioned at a side of lateral center; Front and rear portions on the tuningout platform (48) supports, and is respectively supplemental support (50), fuel tank assembly (49); The guide rail plate of roller (57) is arranged at the top of fuel tank assembly (49);
3. transfer oblique mechanism (42): it transfers oblique frame (80) lower rear that rolling wheel support is arranged, and roller (57) is equipped with in the support lower end, and roller (57) is in fuel tank assembly (49) head rail panel guide; Transfer oblique oil cylinder (60) one ends to be articulated in and transfer on oblique frame (80) the lower rear rolling wheel support, the other end is articulated on the fuel tank assembly (49).
7. tunnel gangue filling machine according to claim 1 is characterized in that: there is eyelid retractor (7) behind the hydraulic pressure both sides, said chassis assembly rear portion; It comprises the back supporting leg that is hinged on chassis assembly (4) rear portion and is articulated in support cylinder between the two.
8. tunnel gangue filling machine according to claim 1 is characterized in that: the side above the said chassis assembly has driver's desk (8).
9. tunnel gangue filling machine according to claim 1 is characterized in that: the external spraying system is arranged; One group shower nozzle (76) is positioned at the front part sides of impelling belt portion, nozzle forward, another group is positioned at above the tuningout frame (51) of material loading delivery section, the place ahead of unloading roller (56), nozzle backwards.
10. tunnel gangue filling machine according to claim 1, it is characterized in that: the oil supply loop of the walking hydraulic motor of said hydraulic system, pass through two three six-way transfer valves (86,87) respectively by oil pump (70), with the corresponding connection of left and right walking hydraulic motor (81,82); The oil supply loop of cylinder hydraulic motor is connected with cylinder hydraulic motor (59) through three six-way transfer valves (85) by oil pump (70), this oil supply loop is at reversal valve (85) when being in stop position, working hole C, D through reversal valve (85) communicates also connect with the oil supply loop of walking hydraulic motor.
11. according to claim 1 or 10 described tunnel gangue filling machines, it is characterized in that: said hydraulic system, each oil cylinder oil supply loop are respectively by two corresponding connections with two group oil cylinders of 5-linked reversal valve;
1. 5-linked reversal valve: five three six-way transfer valves (88～92), respectively with a group oil cylinder that mainly is the work of control impelling belt portion: two impelling belt hoist cylinders (28), two impelling belt angling cylinders (17), impelling belt tension oil cylinder (31) push away flat oil cylinder (38), two corresponding connections of crawler belt tensioner oil cylinder (65) with telescopic oil cylinder (32), two spoils;
2. another 5-linked reversal valve: five three six-way transfer valves (93～97), respectively with a group oil cylinder that mainly is the work of control material loading delivery section: two leveling cyclinders (45), tuningout oil cylinder (52), transfer oblique oil cylinder (60), right back support cylinder (84), the corresponding connection of left back support cylinder (83);
Two 5-linked valves are connected in the feed flow loop, same road and are connected in series, and working hole C, the D of five three six-way transfer valves (88～92) of first 5-linked reversal valve communicate and in parallel with the bypass of feed flow loop at stop position; The connection of five reversal valves (93～97) of second 5-linked reversal valve is identical with first; Be one another in series after two 5-linked valves connect respectively, the oil return loop of the two is independent separately again.
12. tunnel gangue filling machine according to claim 1, it is characterized in that: said electric-control system, the isolation reversing switch (QS1) that comprises major loop, the AC vacuum contactor (KM1) of control Electric Machine at Pumping Station (M1), the AC vacuum contactor (KM2) of control electric drum (M2), the control device able to programme (PLC) of master control transformer (TC1) and control section, Chinese text display (TD), comprehensive protector of motor (the MOL1 of Electric Machine at Pumping Station and electric drum current supply circuit, MOL2), the current sampling mutual inductance transmitter (BF1 of Electric Machine at Pumping Station and electric drum current supply circuit, BF2), voltage sampling mutual inductance transmitter (BF3), gentle fuel level sensor (the PT of oil, PL), the insulating monitor of filling lighting loop (U0);
The input terminal of control device able to programme (PLC) is respectively with fuel level sensor (PL) control contact, the external urgency of series connection is stopped rotary switch (SA1) and control box scram button (SB1), hydraulic power unit motor start and stop button (SB2, SB3), electric drum start and stop button (SB4, SB5), call button (SB6), front strap machine interlocking release control handle switch (SA2), comprehensive protector of motor (MOL1, MOL2) output control contact, insulating monitor (U0) output control contact, oil temperature sensor (PT) output control contact, mutual inductance transmitter (BF1, BF2) output, mutual inductance transmitter (BF3) output is corresponding to be connected;
The lead-out terminal of control device able to programme (PLC) is respectively with the auxiliary reclay (KA1) of Electric Machine at Pumping Station A.C. contactor; the auxiliary reclay of electric drum A.C. contactor (KA2); the auxiliary reclay (KA3) in front strap machine interlocked control loop; the auxiliary reclay of signal circuit (KA4); the auxiliary reclay (KA5) in lighting loop earth leakage search/lockout protection loop; the auxiliary reclay (KA6) of front strap machine release control loop; hydraulic power unit electrical fault indicator lamp (HL3); electric drum malfunction indicator lamp (HL4); liquid level is hanged down malfunction indicator lamp (HL4); the warm high malfunction indicator lamp of oil (HL6) is corresponding to be connected.
13. according to claim 1 or 12 described tunnel gangue filling machines, it is characterized in that: said electric-control system, its Main Control Tank (9) is a mine explosion-suppression and intrinsic safety type, and control box, recoil simulator, filling illuminating lamp, insulating monitor (U0), oily gentle fuel level sensor (PT, PL) are explosion-proof type or intrinsic safety type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620010817 CN200961490Y (en) | 2006-10-17 | 2006-10-17 | Tunnel gangue filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620010817 CN200961490Y (en) | 2006-10-17 | 2006-10-17 | Tunnel gangue filling machine |
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| Publication Number | Publication Date |
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| CN200961490Y true CN200961490Y (en) | 2007-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620010817 Expired - Fee Related CN200961490Y (en) | 2006-10-17 | 2006-10-17 | Tunnel gangue filling machine |
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| Country | Link |
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| CN (1) | CN200961490Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102745477A (en) * | 2012-06-25 | 2012-10-24 | 上海市基础工程有限公司 | Inclination leveling mechanism of earthwork horizontal conveyer |
| CN102890009A (en) * | 2012-09-19 | 2013-01-23 | 西安红宇矿用特种移动设备有限公司 | Sample feeding device of vehicle-mounted mobile coal sample collecting and processing model machine |
| CN102953404A (en) * | 2011-08-31 | 2013-03-06 | 上海市基础工程有限公司 | Movable folding type earthwork conveyor |
| CN103693376A (en) * | 2013-12-23 | 2014-04-02 | 大连佳林设备制造有限公司 | Rotary elevation retractable belt conveyer |
| CN111115193A (en) * | 2020-01-17 | 2020-05-08 | 山东康格能源科技有限公司 | Coal gangue filling process transshipment distributing device and transshipment distributing method thereof |
-
2006
- 2006-10-17 CN CN 200620010817 patent/CN200961490Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102953404A (en) * | 2011-08-31 | 2013-03-06 | 上海市基础工程有限公司 | Movable folding type earthwork conveyor |
| CN102745477A (en) * | 2012-06-25 | 2012-10-24 | 上海市基础工程有限公司 | Inclination leveling mechanism of earthwork horizontal conveyer |
| CN102890009A (en) * | 2012-09-19 | 2013-01-23 | 西安红宇矿用特种移动设备有限公司 | Sample feeding device of vehicle-mounted mobile coal sample collecting and processing model machine |
| CN102890009B (en) * | 2012-09-19 | 2017-02-22 | 西安红宇矿用特种移动设备有限公司 | Sample feeding device of vehicle-mounted mobile coal sample collecting and processing model machine |
| CN103693376A (en) * | 2013-12-23 | 2014-04-02 | 大连佳林设备制造有限公司 | Rotary elevation retractable belt conveyer |
| CN111115193A (en) * | 2020-01-17 | 2020-05-08 | 山东康格能源科技有限公司 | Coal gangue filling process transshipment distributing device and transshipment distributing method thereof |
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Granted publication date: 20071017 Termination date: 20101017 |