(3) summary of the invention
The object of the present invention is to provide a kind of component for concrete filling, have produce simple, cost is low, light weight, suffer bump to destroy characteristics such as not fragile, be applied to Cast-in-place Concrete Building Floor after, the weight of superstructure is lighter relatively, intensity height, shock resistance are good, save material.
Solution of the present invention is on the basis of existing technology, comprise inner core, it is characterized in that inner core is made of at least one light hollow block, single block is the block that cavity and/or hole are arranged, and block inner core partly or entirely is enclosed with one deck coating at least outward.Like this, prefabricated interior outer core and coating are connected to form whole component for concrete filling, can be in factory or the job site amalgamation be connected to form integral body, thereby component for concrete filling make simple and convenient, the production efficiency height, cost is low; When component for concrete filling is applied in the In-situ cast concrete board, the external surface of component for concrete filling has wrapped theca externa, significantly reduced the outer wall spoilage that structural component for filling causes because of the impact of the facility that vibrate, can guarantee the unlikely suction of light material, segregation, reduced the breakage rate of form element, simultaneously, also improved the pouring quality of Cast-in-place Concrete Building Floor; Because inner core is prefabricated light hollow block or the combination of polylith light hollow block, therefore, has further reduced the weight of member self, has saved material, reduced cost, and, can carry by piecemeal, amalgamation has at the construction field (site) reduced cost, thereby has reached purpose of the present invention; The cavity building roof, roof system, body of wall, sole plate or the hollow bridges that are applicable to various cast-in-situ reinforced concretes or prestressed reinforced concrete are used, and are specially adapted to Cast-in-place concrete lightweight arch without beam and use.
Feature of the present invention is that also described coating is that tubular membrane is wrapped in outside the inner core block.Like this, when inner core is the tubular membrane parcel, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Feature of the present invention is that also described coating is wrapped in outside the inner core block for end bag shape film is arranged.Like this, when inner core is end bag shape film when parcel, the parcel of block is closely knit reliable, and the water resistance of member is good, and member is not fragile, has guaranteed the quality of member.
Feature of the present invention is that also described coating is wrapped in outside the inner core block for having sealed end bag shape film.Like this, when member seals when wrapping up into end bag shape film, envelope has the end bag shape film inner core can be isolated from the outside, and has guaranteed the quality of lightweight member.
Feature of the present invention is that also described coating is that band twines parcel.Like this, when block wraps up for the band wound form, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Feature of the present invention is that also described coating is that the tubular membrane parcel is sealed at two.Like this, when block is that tubular membrane when parcel sealed at two, the parcel of block is closely knit reliable, and the water resistance of member is good, and is not fragile, guaranteed the quality of member.
Feature of the present invention is that also described coating is that flat film one side or three parts seal parcel.Like this, when coating is flat film one side parcel, the effective Cast-in-place concrete of a direction of barrier, the inner core material of protection part does not weather; Coating seals parcel for the three parts, and effectively the Cast-in-place concrete of three directions of barrier protects local inner core material not weather, and fully satisfies the needs of various different actual conditions.
Feature of the present invention is that also described coating is arranged on the amalgamation position of cavity block.Like this, coating can better connect each cavity block at the amalgamation position of cavity block parcel block, has effectively guaranteed the globality of inner core.
Feature of the present invention also is at least two cavity blocks bindings of described coating general or is bonded as one.Like this, coating can better connect each cavity block at the amalgamation position of cavity block parcel block, has effectively guaranteed the globality of inner core.
Feature of the present invention is also in the described coating or the reinforcement of strengthening inner core load performance is arranged that reinforcement is bracing piece, stiffener or the piece of putting more energy into outward.Like this, resistance to compression, the shock resistance damage capability of member have been increased substantially, and when component for concrete filling is applied in the Cast-in-place Concrete Building Floor, reinforcing rib, bracing boom, stiffener or the piece of putting more energy into can form the cast-in-place and prefabricated composite construction that combines with Cast-in-place concrete, if also have reinforce to expose on it, then component for concrete filling and Cast-in-place concrete bonding is more firm, has optimized the inner stress system of Cast-in-place Concrete Building Floor, makes that the globality of superstructure is better.
Feature of the present invention is also in the described inner core block or the reinforcement of strengthening inner core load performance is arranged that reinforcement is bracing piece, stiffener or the piece of putting more energy into outward.Like this, resistance to compression, the shock resistance damage capability of member have been increased substantially, and when component for concrete filling is applied in the Cast-in-place Concrete Building Floor, reinforcing rib, bracing boom, stiffener or the piece of putting more energy into can form the cast-in-place and prefabricated composite construction that combines with Cast-in-place concrete, if also have reinforce to expose on it, then component for concrete filling and Cast-in-place concrete bonding is more firm, has optimized the inner stress system of Cast-in-place Concrete Building Floor, makes that the globality of superstructure is better.
Feature of the present invention is that also described inner core is put together at least two light hollow blocks.Like this, constitute the inner core of cavity after the amalgamation of light hollow block, make things convenient for the fluting perforate, arrange pipeline, improved the holistic resistant behavior of member.
Feature of the present invention also is to constitute hole or cavity after described three or four or five or the amalgamation of six light hollow blocks.Like this, when inner core is the tubular membrane parcel, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Feature of the present invention is that also described coating has cementing layer.Like this, can improve the component for concrete filling globality, increase the bulk strength of component for concrete filling, in the time of in being applied to In-situ cast concrete board, the water or the Cast-in-place concrete that can effective isolation infiltrate, prevent inner core from blotting the water in the Cast-in-place concrete and cause the Cast-in-place concrete burnout phenomenon, thereby improved the pouring quality of Cast-in-place Concrete Building Floor.
Feature of the present invention is that also described coating has bonding layer.Like this, the bulk strength of component for concrete filling can be improved, in the time of in being applied to In-situ cast concrete board, coating interface water leaking-in, Cast-in-place concrete and cement mortar can be prevented, prevent inner core from blotting the water in the Cast-in-place concrete and cause the Cast-in-place concrete burnout phenomenon, thereby improved the pouring quality of Cast-in-place Concrete Building Floor.
Feature of the present invention is that also described coating is common plastics film, thermal contractible plastic film or cloth.Like this, when adopting plastic foil or heat to receive plastic foil or adhesive tape plastic film wrapped, wrap up closely knit reliably, water resistance is good, and lightweight member is not fragile, and cost hangs down the production efficiency height, has guaranteed the quality of lightweight member.Like this, under different situations, can adopt different coated fertilizers flexibly, reduce the cost of component for concrete filling.
Feature of the present invention also is in the described coating or the colligation rope or belt is arranged outward.Like this, can a plurality of solid light blocks are firmly fixing, make it be difficult for loosening distortion, improve the globality of member; After concrete is applied in the Cast-in-place Concrete Building Floor with structural component for filling, be fixed on rope or belt or silk or rope on the inner core, can with the reinforcing bar binding in the superstructure, prevent from the member displacement or float to play fixation, always improve the quality of Cast-in-place Concrete Building Floor.
Feature of the present invention also is in the described coating or the anti-floating align member is arranged outward.Like this, after component for concrete filling is applied in the Cast-in-place Concrete Building Floor, can prevent that phenomenons such as component for concrete filling floats, displacement from producing when building concrete, guarantee the pouring quality of superstructure effectively, improve the pouring quality of In-situ cast concrete board.
Feature of the present invention is that also described component for concrete filling has the hole of wearing inner core.Like this, inner core is provided with the hole that runs through inner core, can conveniently lay pipeline, perhaps serves as the passage of a plurality of light solid blocks of colligation, thereby makes the overall performance of member better.
Feature of the present invention is that also described component for concrete filling has the concrete of wearing inner core to build with hole or hole retaining wall is arranged.Like this, when the filling concrete solid component was applied in the In-situ cast concrete board, Cast-in-place concrete can the very convenient bottom that is poured into component for concrete filling glibly from hole, had guaranteed the pouring quality of In-situ cast concrete board.
Feature of the present invention also is described coating or/and inner core has inner corner trim, chamfering, pit, groove, raised line, projection.Like this, after concrete was applied in the Cast-in-place Concrete Building Floor with structural component for filling, Cast-in-place concrete poured in inner corner trim, chamfering, groove, pit, the hole, and the corresponding Cast-in-place concrete that forms the part adds competent structure, and structure is more reasonable; Concrete can be found time the concrete that does not stress in the superstructure with the boss module that is provided with on the structural component for filling, raised line, external corner, further alleviates the weight of superstructure self, saves the consumption of concrete, reduces the cost of superstructure, also improves the performance of superstructure simultaneously.
Feature of the present invention is that also described component for concrete filling has rope or silk or the rope that passes inner core.Like this, rope or belt or silk or rope pass inner core, can many light solids of colligation block, improve the globality of member; After concrete is applied in the Cast-in-place Concrete Building Floor with structural component for filling, be fixed on rope or belt or silk or rope on the inner core, can with the reinforcing bar binding in the superstructure, prevent from the member displacement or float to play fixation, always improve the quality of Cast-in-place Concrete Building Floor.
Feature of the present invention is that also described block cavity is an enclosed cavity.Like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor effectively, save material usage, reduce cost, alleviate the whole deadweight of floor.
Feature of the present invention is that also described block hole is a perforated holes.Like this, the block hole is a perforated holes, can conveniently lay pipeline, perhaps serves as the passage of a plurality of light solid blocks of colligation, thereby makes the overall performance of member better.
Feature of the present invention is that also described block hole is the non-through hole hole.Like this, after two blocks fasten, constitute the blind bore hole, when component for concrete filling is applied in the In-situ cast concrete board, prevent that effectively Cast-in-place concrete from entering in the cavity, guaranteed the cavity rate of Cast-in-place Concrete Building Floor.
Feature of the present invention is that also described block hole or cavity are one or more.Like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor, save material usage, reduce cost, alleviate the whole deadweight of floor.
Feature of the present invention also is after the described cavity block amalgamation hole or cavity sealing or is communicated with.Like this, like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor, save material usage, reduce cost, alleviate the whole deadweight of floor.
Feature of the present invention is that also the cavity block of described lightweight is foamed plastics, expanded perlite, expanded vermiculite, aerating or foaming concrete haydite, rice husk or tangerine bar.Like this, form element has better sound insulation, heat insulation, heat-insulating property; The diversity of its light material kind is drawn materials when being convenient to produce nearby, helps reducing production costs.
Feature of the present invention also is the interior of described coating or inner core or supporting plate, pressure pin is arranged outward.Like this, coating or interior in-core or outside supporting plate or pressure pin are arranged, improved the supporting capacity of component for concrete filling greatly, make component for concrete filling in being applied to the process of In-situ cast concrete board, can fully satisfy the needs that bear working load.
Feature of the present invention also is described coating or/and cover plate covers hole or cavity.Like this, after when component for concrete filling is applied in the Cast-in-place Concrete Building Floor, can prevent effectively that Cast-in-place concrete from entering hole or cavity, increase the cavity rate of Cast-in-place Concrete Building Floor, save material usage, reduce cost, alleviated the whole deadweight of floor, cover plate covers part hole or cavity, can convenient construction, effectively play the barrier effect, thereby increase work efficiency and work quality.
Feature of the present invention is that also there are joint construction or glued structure in described block amalgamation position.Like this, after between connection or the gluing, both splice bonding firmly closely knit, and good seal performance can prevent that Cast-in-place concrete or cement mortar from entering in the member, makes that the overall performance of component for concrete filling is better.
Feature of the present invention also is also to be provided with water pipe, spool, junction box, light trough box, airduct, suspender member on the described inner core or to hang built-in fitting.Like this, be provided with prefabricated suspender member, after member was applied in the In-situ cast concrete board, suspender member or hang the installation that being provided with of built-in fitting made things convenient for the equipment of hanging simultaneously, can be protected the globality of In-situ cast concrete board bottom effectively; Be provided with the light trough box, illumination such as various light fixtures can be installed easily be provided with, simultaneously,, then can be very easily lighting apparatus etc. be mounted in the light trough box if fixture is arranged; Junction box is set, and electric wire can be deployed on the base plate very easily, does not need to carry out the secondary installation junction box that punches, and has effectively reduced the destruction probability of lower shoe, has protected superstructure not to be damaged; Be provided with spool, when member is applied in the superstructure, be provided with spool in the member, can wear various pipelines very easily; Because airduct is set on member, after member is applied to In-situ cast concrete board, is equivalent to airduct and is embedded in the In-situ cast concrete board, thereby the installation airduct of getting into the cave that no longer need punch on In-situ cast concrete board makes the airduct construction become very simple.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the structural representation of the embodiment of the invention 2.
Fig. 3 is the structural representation of the embodiment of the invention 3.
Fig. 4 is the structural representation of the embodiment of the invention 4.
Fig. 5 is the structural representation of the embodiment of the invention 5.
Fig. 6 is the structural representation of the embodiment of the invention 6.
Fig. 7 is the structural representation of the embodiment of the invention 7.
Fig. 8 is the structural representation of the embodiment of the invention 8.
Fig. 9 is the structural representation of the embodiment of the invention 9.
Figure 10 is the structural representation of the embodiment of the invention 10.
Figure 11 is the structural representation of the embodiment of the invention 11.
Figure 12 is the structural representation of the embodiment of the invention 12.
Figure 13 is the structural representation of the embodiment of the invention 13.
Figure 14 is the structural representation of the embodiment of the invention 14.
Figure 15 is the structural representation of the embodiment of the invention 15.
Figure 16 is the structural representation of the embodiment of the invention 16.
Figure 17 is the structural representation of the embodiment of the invention 17.
Figure 18 is the structural representation of the embodiment of the invention 18.
Figure 19 is the structural representation of the embodiment of the invention 19.
Figure 20 is the structural representation of the embodiment of the invention 20.
Figure 21 is the structural representation of the embodiment of the invention 21.
Figure 22 is the structural representation of the embodiment of the invention 22.
Figure 23 is the structural representation of the embodiment of the invention 23.
Figure 24 is the structural representation of the embodiment of the invention 24.
Figure 25 is the structural representation of the embodiment of the invention 25.
Figure 26 is the structural representation of the embodiment of the invention 26.
Figure 27 is the structural representation of the embodiment of the invention 27.
Figure 28 is the structural representation of the embodiment of the invention 28.
Figure 29 is the structural representation of the embodiment of the invention 29.
Figure 30 is the structural representation of the embodiment of the invention 30.
Figure 31 is the structural representation of the embodiment of the invention 31.
Figure 32 is the structural representation of the embodiment of the invention 32.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention comprises inner core 1 as shown in drawings, it is characterized in that inner core 1 constitutes for the cavity block 2 of at least one lightweight, and block has cavity 3 and/or hole 4, the inner core 1 outer one deck coating 5 at least that partly or entirely is enclosed with of block.In each accompanying drawing, 1 is inner core, and 2 is cavity block, and 3 is cavity, and 4 is hole, and 5 is coating, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, comprise inner core 1, it is characterized in that inner core 1 constitutes for the cavity block 2 of lightweight, block has cavity 3, the inner core 1 outer one deck coating 5 that all is enclosed with of block.
Feature of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for tubular membrane.As shown in Figure 2, coating 5 is wrapped in outside inner core 1 block for tubular membrane.
Feature of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for end bag shape film is arranged.As shown in Figure 3, coating 5 is wrapped in outside inner core 1 block for end bag shape film is arranged.
Feature of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for having sealed end bag shape film.As shown in Figure 4, coating 5 is wrapped in outside inner core 1 block for having sealed end bag shape film.
Feature of the present invention is that also described coating 5 twines parcel for band.As shown in Figure 5, coating 5 twines parcel for band.
Feature of the present invention is that also described coating 5 seals the tubular membrane parcel for two.As shown in Figure 6, coating 5 seals the tubular membrane parcel for two.
Feature of the present invention is that also described coating 5 seals parcel for flat film one side or three parts.As shown in Figure 7, coating 5 seals parcel for flat film one side.As shown in Figure 8, coating 5 seals parcel for flat film three parts.
Feature of the present invention is that also described coating 5 is arranged on the amalgamation position of cavity block 2.Shown in figure 32, coating 5 is arranged on the amalgamation position of cavity block 2.
Feature of the present invention also is described coating 5 generals at least two cavity blocks 2 bindings or is bonded as one.Shown in figure 32, coating 5 is one with 2 bindings of two cavity blocks.
Feature of the present invention is also in the described coating 5 or the reinforcement of strengthening inner core 1 load performance is arranged that reinforcement is bracing piece 6, stiffener 7 or the piece 8 of putting more energy into outward.As shown in Figure 9, the piece 8 of putting more energy into of strengthening light pellet body load performance is arranged in the coating 5.As shown in figure 10, in the coating 5 or the stiffener 7 of strengthening light pellet body load performance arranged outward.
Feature of the present invention is also in described inner core 1 block or the reinforcement of strengthening inner core 1 load performance is arranged that reinforcement is bracing piece 6, stiffener 7 or the piece 8 of putting more energy into outward.As shown in figure 11, the bracing piece 6 of strengthening light pellet body load performance is arranged in inner core 1 block.
Feature of the present invention is that also described inner core 1 is put together at least two light hollow blocks 2.As shown in figure 12, inner core 1 is that two light hollow blocks 2 are put together.
Feature of the present invention also is to constitute cavity 3 or hole 4 after described three or four or five or six light hollow block 2 amalgamations.As shown in figure 13, constitute hole 4 after three light hollow block 2 amalgamations.
Feature of the present invention is that also described coating 5 has cementing layer 9.As shown in figure 14, coating 5 has cementing layer 9.
Feature of the present invention is that also described coating 5 has bonding layer 10.As shown in figure 15, coating 5 has bonding layer 10.
Feature of the present invention is that also described coating 5 is common plastics film, thermal contractible plastic film or cloth.As shown in figure 15, coating 5 is a plastic foil.
Feature of the present invention also is in the described coating 5 or colligation rope or belt 11 is arranged outward.As shown in figure 16, outside the coating 5 binding strap 11 is arranged.
Feature of the present invention also is in the described coating 5 or anti-floating or align member 12 is arranged outward.As shown in figure 17, outside the coating 5 align member 12 is arranged.
Feature of the present invention is that also described component for concrete filling has the hole 4 of wearing inner core 1.As shown in figure 18, component for concrete filling has the hole 4 of wearing inner core 1.
Feature of the present invention is that also described component for concrete filling has the concrete of wearing inner core 1 to build with being provided with retaining wall 31 in hole 4 or the hole 4.As shown in figure 18, component for concrete filling has the concrete of wearing inner core 1 to build with hole 4, is provided with retaining wall 31 in the hole 4.
Feature of the present invention also is described coating 5 or/and inner core 1 has inner corner trim 13, chamfering 14, pit 15, groove 16, raised line 17, projection 18.As shown in figure 19, coating 5 and inner core 1 have inner corner trim 13, chamfering 14, and as shown in figure 20, coating 5 and inner core 1 have pit 15, groove 16, and as shown in figure 21, coating 5 and inner core 1 have raised line 17, projection 18.
Feature of the present invention is that also described component for concrete filling has rope or silk or the rope 19 that passes inner core 1.As shown in figure 22, component for concrete filling has the rope 19 that passes inner core 1.
Feature of the present invention is that also described cavity 3 is enclosed cavity 3.As shown in figure 23, cavity 3 is an enclosed cavity 3.
Feature of the present invention is that also described hole is a perforated holes.As shown in Figure 5, hole 4 is a perforated holes 4.
Feature of the present invention is that also described hole is the non-through hole hole.As shown in Figure 4, hole 4 is non-through hole hole 4.
Feature of the present invention is that also described cavity 3 or hole 4 are for one or more.As shown in figure 15, cavity 3 is three.
Feature of the present invention also is after the described cavity 3 block amalgamations hole 4 or cavity 3 sealings or is communicated with.As shown in Figure 8, cavity 3 sealings after the cavity 3 block amalgamations.
Feature of the present invention is that also the cavity block of described lightweight is foam-plastic blocks, expanded pearlite sillar, expanded vermiculite piece, aerating or foaming concrete haydite piece, rice husk or tangerine bar piece.As shown in figure 23, the cavity block of lightweight is a foam-plastic blocks.
Feature of the present invention also is the interior of described coating 5 or inner core 1 or supporting plate 20, pressure pin 21 is arranged outward.As shown in figure 23, inner core 1 is outer supporting plate 20, and as shown in figure 24, inner core 1 outer has supporting plate 20, as shown in figure 25, pressure pin 21 arranged in the coating 5.
Feature of the present invention also is described coating 5 or/and cover plate 22 covers hole 4 or cavity 3.As shown in figure 26, cover plate 22 covers hole 4.
Feature of the present invention is that also there are joint construction 23 or glued structure 24 in described block amalgamation position.As shown in figure 27, there is joint construction 23 at block amalgamation position, and as shown in figure 28, there is glued structure 24 at block amalgamation position.
Feature of the present invention also is also to be provided with water pipe 25, spool 26, junction box 27, light trough box 28, airduct 29, suspender member on the described inner core 1 or to hang built-in fitting 30.As shown in figure 29, also be provided with water pipe 25 on the inner core 1, as shown in figure 30, also be provided with spool 26, junction box 27, light trough box 28 on the inner core 1, as shown in figure 31, also be provided with airduct 29 on the inner core 1, shown in figure 32, also be provided with on the inner core 1 and hang built-in fitting 30.