(3) summary of the invention
The object of the present invention is to provide a kind of component for concrete filling; Have produce simple, cost is low, light weight, suffer bump to destroy characteristics such as not fragile, be applied to Cast-in-place Concrete Building Floor after, the weight of superstructure is lighter relatively; Intensity is high, shock resistance is good, saves material.
Solution of the present invention is on the basis of existing technology; Comprise inner core; It is characterized in that inner core is made up of at least one light hollow block, single block is the block that cavity and/or hole are arranged, block inner core exterior portions or all be enclosed with one deck coating at least.Like this, prefabricated interior outer core and coating are connected to form whole component for concrete filling, can be in factory or the job site amalgamation be connected to form integral body, thereby component for concrete filling makes simple and conveniently, production efficiency is high, cost is low; When component for concrete filling is applied in the In-situ cast concrete board; The external surface of component for concrete filling has wrapped theca externa; Significantly reduce structural component for filling because of the outer wall spoilage that the impact of the facility that vibrate causes, can guarantee the unlikely suction of light material, segregation, reduced the breakage rate of form element; Simultaneously, also improved the pouring quality of Cast-in-place Concrete Building Floor; Because inner core is prefabricated light hollow block or the combination of polylith light hollow block, therefore, has further reduced the weight of member self, has practiced thrift material; Reduced cost, and, can carry by piecemeal; Amalgamation has at the construction field (site) reduced cost, thereby has reached the object of the invention; The cavity building roof, roof system, body of wall, sole plate or the hollow bridges that are applicable to various cast-in-situ reinforced concretes or prestressed reinforced concrete are used, and are specially adapted to Cast-in-place concrete lightweight arch without beam and use.
Characteristic of the present invention is that also described coating is that tubular membrane is wrapped in outside the inner core block.Like this, when inner core is the tubular membrane parcel, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Characteristic of the present invention is that also described coating is wrapped in outside the inner core block for end bag shape film is arranged.Like this, when inner core is end bag shape film when parcel, the parcel of block is closely knit reliable, and the water resistance of member is good, and member is not fragile, has guaranteed the quality of member.
Characteristic of the present invention is that also described coating is wrapped in outside the inner core block for having sealed end bag shape film.Like this, when member seals when wrapping up into end bag shape film, envelope has end bag shape film can inner core be isolated from the outside, and has guaranteed the quality of lightweight member.
Characteristic of the present invention is that also described coating is that band twines parcel.Like this, when block wraps up for the band wound form, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Characteristic of the present invention is that also described coating is that the tubular membrane parcel is sealed at two.Like this, when block is that tubular membrane when parcel sealed at two, the parcel of block is closely knit reliable, and the water resistance of member is good, and is not fragile, guaranteed the quality of member.
Characteristic of the present invention is that also described coating seals parcel for putting down film one side or three parts.Like this, when coating wraps up for flat film one side, can be effectively at a distance from the Cast-in-place concrete of a direction of retaining, the local inner core material of protection does not weather; Coating seals parcel for the three parts, can be effectively at a distance from the Cast-in-place concrete of three directions of retaining, and the local inner core material of protection does not weather, and fully satisfies the needs of various different actual conditions.
Characteristic of the present invention is that also described coating is arranged on the amalgamation position of cavity block.Like this, coating is the parcel block at the amalgamation position of cavity block, can better connect each cavity block, has effectively guaranteed the globality of inner core.
Characteristic of the present invention is that also described coating links at least two cavity blocks or bonding is one.Like this, coating is the parcel block at the amalgamation position of cavity block, can better connect each cavity block, has effectively guaranteed the globality of inner core.
Characteristic of the present invention is also in the described coating or the reinforcement of strengthening inner core load performance is arranged that reinforcement is bracing piece, stiffener or the piece of putting more energy into outward.Like this; Increased substantially resistance to compression, the shock resistance damage capability of member, and when component for concrete filling was applied in the Cast-in-place Concrete Building Floor, reinforcing rib, bracing boom, stiffener or the piece of putting more energy into can form the cast-in-place and prefabricated composite construction that combines with Cast-in-place concrete; If also have reinforce to expose on it; Then component for concrete filling and Cast-in-place concrete bonding is more firm, has optimized the inner stress system of Cast-in-place Concrete Building Floor, makes that the globality of superstructure is better.
Characteristic of the present invention is also in the described inner core block or the reinforcement of strengthening inner core load performance is arranged that reinforcement is bracing piece, stiffener or the piece of putting more energy into outward.Like this; Increased substantially resistance to compression, the shock resistance damage capability of member, and when component for concrete filling was applied in the Cast-in-place Concrete Building Floor, reinforcing rib, bracing boom, stiffener or the piece of putting more energy into can form the cast-in-place and prefabricated composite construction that combines with Cast-in-place concrete; If also have reinforce to expose on it; Then component for concrete filling and Cast-in-place concrete bonding is more firm, has optimized the inner stress system of Cast-in-place Concrete Building Floor, makes that the globality of superstructure is better.
Characteristic of the present invention is that also described inner core is put together at least two light hollow blocks.Like this, constitute the inner core of cavity after the amalgamation of light hollow block, make things convenient for the fluting perforate, arrange pipeline, improved the holistic resistant behavior of member.
Characteristic of the present invention also is to constitute hole or cavity after described three or four or five or the amalgamation of six light hollow blocks.Like this, when inner core is the tubular membrane parcel, made things convenient for manufacturing of component for concrete filling, helped realizing the mechanization production in enormous quantities, reduced cost.
Characteristic of the present invention is that also described coating has cementing layer.Like this; Can improve the component for concrete filling globality; Increase the bulk strength of component for concrete filling, in the time of in being applied to In-situ cast concrete board, the water or the Cast-in-place concrete that can effective isolation infiltrate; Prevent inner core from blotting the water in the Cast-in-place concrete and cause the Cast-in-place concrete burnout phenomenon, thereby improved the pouring quality of Cast-in-place Concrete Building Floor.
Characteristic of the present invention is that also described coating has bonding layer.Like this; The bulk strength of component for concrete filling can be improved, in the time of in being applied to In-situ cast concrete board, coating interface water leaking-in, Cast-in-place concrete and cement mortar can be prevented; Prevent inner core from blotting the water in the Cast-in-place concrete and cause the Cast-in-place concrete burnout phenomenon, thereby improved the pouring quality of Cast-in-place Concrete Building Floor.
Characteristic of the present invention is that also described coating is common plastics film, thermal contractible plastic film or cloth.Like this, when adopting plastic foil or heat to receive plastic foil or adhesive tape plastic film wrapped, wrap up closely knit reliably, water resistance is good, and lightweight member is not fragile, and the low production efficiency height of cost, has guaranteed the quality of lightweight member.Like this, under condition of different, can adopt different coated fertilizers flexibly, reduce the cost of component for concrete filling.
Characteristic of the present invention also is in the described coating or the colligation rope or belt is arranged outward.Like this, can a plurality of solid light blocks are firmly fixing, make it be difficult for loosening distortion, improve the globality of member; After concrete is applied in the Cast-in-place Concrete Building Floor with structural component for filling, be fixed on rope or belt or silk or rope on the inner core, can with the reinforcing bar binding in the superstructure, prevent the member displacement or float to play fixation, always improve the quality of Cast-in-place Concrete Building Floor.
Characteristic of the present invention also is in the described coating or the anti-floating align member is arranged outward.Like this, after component for concrete filling is applied in the Cast-in-place Concrete Building Floor, can prevent that phenomenons such as component for concrete filling floats, displacement from producing when building concrete, guarantee the pouring quality of superstructure effectively, improve the pouring quality of In-situ cast concrete board.
Characteristic of the present invention is that also described component for concrete filling has the hole of wearing inner core.Like this, inner core is provided with the hole that runs through inner core, can conveniently lay pipeline, perhaps serves as the passage of a plurality of light solid blocks of colligation, thereby makes the overall performance of member better.
Characteristic of the present invention is that also described component for concrete filling has the concrete of wearing inner core to build with hole or hole retaining wall is arranged.Like this, when the filling concrete solid component was applied in the In-situ cast concrete board, Cast-in-place concrete can the very convenient bottom that from hole, is poured into component for concrete filling glibly, had guaranteed the pouring quality of In-situ cast concrete board.
Characteristic of the present invention also is described coating or/and inner core has inner corner trim, chamfering, pit, groove, raised line, projection.Like this, after concrete was applied in the Cast-in-place Concrete Building Floor with structural component for filling, Cast-in-place concrete poured in inner corner trim, chamfering, groove, pit, the hole, and the corresponding Cast-in-place concrete that forms the part adds competent structure, and structure is more reasonable; Concrete can be found time the concrete that does not stress in the superstructure with the boss module that is provided with on the structural component for filling, raised line, external corner, further alleviates the weight of superstructure self, practices thrift the consumption of concrete, reduces the cost of superstructure, also improves the performance of superstructure simultaneously.
Characteristic of the present invention is that also described component for concrete filling has rope or silk or the rope that passes inner core.Like this, rope or belt or silk or rope pass inner core, can many light solids of colligation block, improve the globality of member; After concrete is applied in the Cast-in-place Concrete Building Floor with structural component for filling, be fixed on rope or belt or silk or rope on the inner core, can with the reinforcing bar binding in the superstructure, prevent the member displacement or float to play fixation, always improve the quality of Cast-in-place Concrete Building Floor.
Characteristic of the present invention is that also described block cavity is an enclosed cavity.Like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor effectively, practice thrift material usage, reduce cost, alleviate the whole deadweight of floor.
Characteristic of the present invention is that also described block hole is a perforated holes.Like this, the block hole is a perforated holes, can conveniently lay pipeline, perhaps serves as the passage of a plurality of light solid blocks of colligation, thereby makes the overall performance of member better.
Characteristic of the present invention is that also described block hole is the non-through hole hole.Like this, after two blocks fasten, constitute the blind bore hole, when component for concrete filling is applied in the In-situ cast concrete board, prevent that effectively Cast-in-place concrete from getting in the cavity, guaranteed the cavity rate of Cast-in-place Concrete Building Floor.
Characteristic of the present invention is that also described block hole or cavity are one or more.Like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor, practice thrift material usage, reduce cost, alleviate the whole deadweight of floor.
Characteristic of the present invention also is after the described cavity block amalgamation hole or cavity sealing or is communicated with.Like this, like this, when component for concrete filling is applied in the In-situ cast concrete board, can guarantee the cavity rate of Cast-in-place Concrete Building Floor, practice thrift material usage, reduce cost, alleviate the whole deadweight of floor.
Characteristic of the present invention is that also the cavity block of described lightweight is foamed plastics, expanded perlite, expanded vermiculite, aerating or foaming concrete haydite, rice husk or tangerine bar.Like this, form element has better sound insulation, heat insulation, heat-insulating property; The diversity of its light material kind is drawn materials when being convenient to produce nearby, helps reducing production costs.
Characteristic of the present invention also is the interior of described coating or inner core or supporting plate, pressure pin is arranged outward.Like this, coating or interior in-core or outside supporting plate or pressure pin are arranged, improved the supporting capacity of component for concrete filling greatly, make component for concrete filling in being applied to the process of In-situ cast concrete board, can fully satisfy the needs that bear working load.
Characteristic of the present invention also is described coating or/and cover plate covers hole or cavity.Like this, when component for concrete filling is applied in the Cast-in-place Concrete Building Floor after, can prevent effectively that Cast-in-place concrete from getting into hole or cavity; Increase the cavity rate of Cast-in-place Concrete Building Floor, practiced thrift material usage, reduce cost; Alleviated the whole deadweight of floor, cover plate covers part hole or cavity, can convenient construction; Effectively play at a distance from the retaining effect, thereby increase work efficiency and work quality.
Characteristic of the present invention is that also there are joint construction or glued structure in described block amalgamation position.Like this, after between connection or the gluing, both splice bonding firmly closely knit, and good seal performance can prevent that Cast-in-place concrete or cement mortar from getting in the member, makes that the overall performance of component for concrete filling is better.
Characteristic of the present invention also is also to be provided with water pipe, spool, junction box, light trough box, airduct, suspender member on the described inner core or to hang built-in fitting.Like this, be provided with prefabricated suspender member, after member was applied in the In-situ cast concrete board, suspender member or hang the installation that being provided with of built-in fitting made things convenient for the equipment of hanging simultaneously, can be protected the globality of In-situ cast concrete board bottom effectively; Be provided with the light trough box, illumination such as various light fixtures can be installed easily be provided with, simultaneously,, then can be very easily lighting apparatus etc. be mounted in the light trough box if fixture is arranged; Junction box is set, and electric wire can be deployed on the base plate very easily, need not carry out the secondary installation connection box that punches, and has effectively reduced the destruction probability of lower shoe, has protected superstructure not to be damaged; Be provided with spool, when member is applied in the superstructure, be provided with spool in the member, can wear various pipelines very easily; Because airduct is set on member, after member is applied to In-situ cast concrete board, is equivalent to airduct and is embedded in the In-situ cast concrete board, thereby the installation airduct of getting into the cave that no longer need on In-situ cast concrete board, punch makes the airduct construction become very simple.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the structural representation of the embodiment of the invention 2.
Fig. 3 is the structural representation of the embodiment of the invention 3.
Fig. 4 is the structural representation of the embodiment of the invention 4.
Fig. 5 is the structural representation of the embodiment of the invention 5.
Fig. 6 is the structural representation of the embodiment of the invention 6.
Fig. 7 is the structural representation of the embodiment of the invention 7.
Fig. 8 is the structural representation of the embodiment of the invention 8.
Fig. 9 is the structural representation of the embodiment of the invention 9.
Figure 10 is the structural representation of the embodiment of the invention 10.
Figure 11 is the structural representation of the embodiment of the invention 11.
Figure 12 is the structural representation of the embodiment of the invention 12.
Figure 13 is the structural representation of the embodiment of the invention 13.
Figure 14 is the structural representation of the embodiment of the invention 14.
Figure 15 is the structural representation of the embodiment of the invention 15.
Figure 16 is the structural representation of the embodiment of the invention 16.
Figure 17 is the structural representation of the embodiment of the invention 17.
Figure 18 is the structural representation of the embodiment of the invention 18.
Figure 19 is the structural representation of the embodiment of the invention 19.
Figure 20 is the structural representation of the embodiment of the invention 20.
Figure 21 is the structural representation of the embodiment of the invention 21.
Figure 22 is the structural representation of the embodiment of the invention 22.
Figure 23 is the structural representation of the embodiment of the invention 23.
Figure 24 is the structural representation of the embodiment of the invention 24.
Figure 25 is the structural representation of the embodiment of the invention 25.
Figure 26 is the structural representation of the embodiment of the invention 26.
Figure 27 is the structural representation of the embodiment of the invention 27.
Figure 28 is the structural representation of the embodiment of the invention 28.
Figure 29 is the structural representation of the embodiment of the invention 29.
Figure 30 is the structural representation of the embodiment of the invention 30.
Figure 31 is the structural representation of the embodiment of the invention 31.
Figure 32 is the structural representation of the embodiment of the invention 32.
(5) specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
The present invention comprises inner core 1 shown in accompanying drawing, it is characterized in that inner core 1 constitutes for the cavity block 2 of at least one lightweight, and block has cavity 3 and/or hole 4, inner core 1 exterior portions of block or all be enclosed with one deck coating 5 at least.In each accompanying drawing, 1 is inner core, and 2 is cavity block, and 3 is cavity, and 4 is hole, and 5 is coating, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, comprise inner core 1, it is characterized in that inner core 1 constitutes for the cavity block 2 of lightweight, block has cavity 3, the inner core 1 outer one deck coating 5 that all is enclosed with of block.
Characteristic of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for tubular membrane.As shown in Figure 2, coating 5 is wrapped in outside inner core 1 block for tubular membrane.
Characteristic of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for end bag shape film is arranged.As shown in Figure 3, coating 5 is wrapped in outside inner core 1 block for end bag shape film is arranged.
Characteristic of the present invention is that also described coating 5 is wrapped in outside inner core 1 block for having sealed end bag shape film.As shown in Figure 4, coating 5 is wrapped in outside inner core 1 block for having sealed end bag shape film.
Characteristic of the present invention is that also described coating 5 twines parcel for band.As shown in Figure 5, coating 5 twines parcel for band.
Characteristic of the present invention is that also described coating 5 seals the tubular membrane parcel for two.As shown in Figure 6, coating 5 seals the tubular membrane parcel for two.
Characteristic of the present invention is that also described coating 5 seals parcel for putting down film one side or three parts.As shown in Figure 7, coating 5 seals parcel for flat film one side.As shown in Figure 8, coating 5 seals parcel for flat film three parts.
Characteristic of the present invention is that also described coating 5 is arranged on the amalgamation position of cavity block 2.Shown in figure 32, coating 5 is arranged on the amalgamation position of cavity block 2.
Characteristic of the present invention is that also described coating 5 links at least two cavity blocks 2 or bonding is one.Shown in figure 32, it is one that coating 5 links two cavity blocks 2.
Characteristic of the present invention is also in the described coating 5 or the reinforcement of strengthening inner core 1 load performance is arranged that reinforcement is bracing piece 6, stiffener 7 or the piece 8 of putting more energy into outward.As shown in Figure 9, the piece 8 of putting more energy into of strengthening light pellet body load performance is arranged in the coating 5.Shown in figure 10, in the coating 5 or the stiffener 7 of strengthening light pellet body load performance arranged outward.
Characteristic of the present invention is also in described inner core 1 block or the reinforcement of strengthening inner core 1 load performance is arranged that reinforcement is bracing piece 6, stiffener 7 or the piece 8 of putting more energy into outward.Shown in figure 11, the bracing piece 6 of strengthening light pellet body load performance is arranged in inner core 1 block.
Characteristic of the present invention is that also described inner core 1 is put together at least two light hollow blocks 2.Shown in figure 12, inner core 1 is that two light hollow blocks 2 are put together.
Characteristic of the present invention also is to constitute cavity 3 or hole 4 after described three or four or five or six light hollow block 2 amalgamations.Shown in figure 13, constitute hole 4 after three light hollow block 2 amalgamations.
Characteristic of the present invention is that also described coating 5 has cementing layer 9.Shown in figure 14, coating 5 has cementing layer 9.
Characteristic of the present invention is that also described coating 5 has bonding layer 10.Shown in figure 15, coating 5 has bonding layer 10.
Characteristic of the present invention is that also described coating 5 is common plastics film, thermal contractible plastic film or cloth.Shown in figure 15, coating 5 is a plastic foil.
Characteristic of the present invention also is in the described coating 5 or colligation rope or belt 11 is arranged outward.Shown in figure 16, binding strap 11 is arranged outside the coating 5.
Characteristic of the present invention also is in the described coating 5 or anti-floating or align member 12 is arranged outward.Shown in figure 17, align member 12 is arranged outside the coating 5.
Characteristic of the present invention is that also described component for concrete filling has the hole 4 of wearing inner core 1.Shown in figure 18, component for concrete filling has the hole 4 of wearing inner core 1.
Characteristic of the present invention is that also described component for concrete filling has the concrete of wearing inner core 1 to build with being provided with retaining wall 31 in hole 4 or the hole 4.Shown in figure 18, component for concrete filling has the concrete of wearing inner core 1 to build with hole 4, is provided with retaining wall 31 in the hole 4.
Characteristic of the present invention also is described coating 5 or/and inner core 1 has inner corner trim 13, chamfering 14, pit 15, groove 16, raised line 17, projection 18.Shown in figure 19, coating 5 has inner corner trim 13, chamfering 14 with inner core 1, and is shown in figure 20, and coating 5 has pit 15, groove 16 with inner core 1, and is shown in figure 21, and coating 5 has raised line 17, projection 18 with inner core 1.
Characteristic of the present invention is that also described component for concrete filling has rope or silk or the rope 19 that passes inner core 1.Shown in figure 22, component for concrete filling has the rope 19 that passes inner core 1.
Characteristic of the present invention is that also described cavity 3 is enclosed cavity 3.Shown in figure 23, cavity 3 is an enclosed cavity 3.
Characteristic of the present invention is that also described hole is a perforated holes.As shown in Figure 5, hole 4 is a perforated holes 4.
Characteristic of the present invention is that also described hole is the non-through hole hole.As shown in Figure 4, hole 4 is non-through hole hole 4.
Characteristic of the present invention is that also described cavity 3 or hole 4 are for one or more.Shown in figure 15, cavity 3 is three.
Characteristic of the present invention also is after the described cavity 3 block amalgamations hole 4 or cavity 3 sealings or is communicated with.As shown in Figure 8, cavity 3 sealings after the cavity 3 block amalgamations.
Characteristic of the present invention is that also the cavity block of described lightweight is foam-plastic blocks, expanded pearlite sillar, expanded vermiculite piece, aerating or foaming concrete haydite piece, rice husk or tangerine bar piece.Shown in figure 23, the cavity block of lightweight is a foam-plastic blocks.
Characteristic of the present invention also is the interior of described coating 5 or inner core 1 or supporting plate 20, pressure pin 21 is arranged outward.Shown in figure 23, inner core 1 is outer to have supporting plate 20, shown in figure 24, and inner core 1 outer has supporting plate 20, and be shown in figure 25, and pressure pin 21 is arranged in the coating 5.
Characteristic of the present invention also is described coating 5 or/and cover plate 22 covers hole 4 or cavity 3.Shown in figure 26, cover plate 22 covers hole 4.
Characteristic of the present invention is that also there are joint construction 23 or glued structure 24 in described block amalgamation position.Shown in figure 27, there is joint construction 23 at block amalgamation position, and is shown in figure 28, and there is glued structure 24 at block amalgamation position.
Characteristic of the present invention also is also to be provided with water pipe 25, spool 26, junction box 27, light trough box 28, airduct 29, suspender member on the described inner core 1 or to hang built-in fitting 30.Shown in figure 29, also be provided with water pipe 25 on the inner core 1, shown in figure 30, also be provided with spool 26, junction box 27, light trough box 28 on the inner core 1, shown in figure 31, also be provided with airduct 29 on the inner core 1, shown in figure 32, also be provided with on the inner core 1 and hang built-in fitting 30.