CN1981974A - Automatic welding control method and device - Google Patents
Automatic welding control method and device Download PDFInfo
- Publication number
- CN1981974A CN1981974A CN 200510101978 CN200510101978A CN1981974A CN 1981974 A CN1981974 A CN 1981974A CN 200510101978 CN200510101978 CN 200510101978 CN 200510101978 A CN200510101978 A CN 200510101978A CN 1981974 A CN1981974 A CN 1981974A
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- welding
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- nickel strap
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Abstract
An automatic control mechanism for the ultrasonic welding between Ni sheet and Al box is composed of a workpiece locating-feeding unit, a Ni sheet cutting-feeding unit, a dot welding unit and an ultrasonic welding unit. Its control method includes such steps as putting an Al box on supporting frame, locating and feeding it to dot welding unit by a rotary table, cutting Ni sheet, putting it on said Al box, dot welding for locating, ultrasonic welding, delivering the welded workpiece to discharge position, and ejecting the welded workpiece upward.
Description
[technical field]
The present invention relates to a kind of automatic welding control method and equipment, relate in particular to a kind of automation control method and equipment that the nickel sheet is welded in aluminium box bottom.
[background technology]
Battery of mobile phone production at present more and more widely, but production technology also is in manual or semi-automatic state, as prior art when producing the nickel electrode of battery aluminium box in batches, its nickel strap need be welded on aluminium box bottom, existing technology is welded below the ultrasonic bonding machine and push by at the bottom of manually will having the nickel strap that shears now and being positioned over the aluminium box, finishes its barbola work, so artificial repeatable operation not only operating efficiency is not high, and can not guarantee its quality.
[summary of the invention]
At the problem of above-mentioned existence, the purpose of this invention is to provide a kind of automation control method and equipment that the nickel sheet is welded in aluminium box bottom.
For realizing above-mentioned purpose, a kind of automation control method that the nickel sheet is welded in aluminium box bottom is to send the workpiece control section by the location, nickel sheet cutting feeding control section, spot welding control section and ultrasonic bonding control section, put one when determining the position when sending the workpiece control section to control the equidistant conveying of its housing to be welded, the feeding of nickel sheet cutting simultaneously control section cuts its nickel strap that is connected on the housing to be welded and deliver on its housing, then, send the workpiece control section that its housing that is placed with nickel strap is sent in its spot welding control section and carry out spot welding, then change in the ultrasonic bonding control section by the housing that nickel strap is arranged that send the workpiece control section with its basic fixed again, the housing that the ultrasonic bonding control section detects spot welding carries out ultrasonic bonding when being sent to the ultrasonic bond position, finishes whole process flow.
A kind of Automation of Welding control appliance comprises locating and send workpiece mechanism, nickel sheet cutting feed mechanism, spot-welding mechanism and ultrasonic welding institution; Described aluminium box is placed on the bearing support of locating the rotating disk that send workpiece mechanism, be sent to spot-welding mechanism by the rotating disk location, when detection has the aluminium box, the nickel sheet that nickel sheet cutting feed mechanism will have been sheared specific length is positioned on the aluminium box, spot-welding mechanism makes the nickel sheet in location, aluminium box bottom surface, continues to be sent to ultrasonic welding institution, and ultrasonic welding institution is welded together nickel sheet and aluminium box, when being sent to discharge position, on push work and will weld good workpiece and eject.
Described nickel sheet cutting feed mechanism comprises a nickel strap dish, and a feeding cylinder drives the nickel strap guiding mechanism and send specific range forward with the nickel strap on the nickel strap dish, and the descending nickel strap of pushing down of vacuum cup produces vacuum, and a binder air cylinder driven feeding pressure mechanism is pushed down above-mentioned nickel strap; Its shear knife of one blank air cylinder driven cuts off the nickel strap of certain-length, vacuum cup is drawn the nickel strap of above-mentioned cut-out, gets material air cylinder driven vacuum cup and moves forward certain distance, and vacuum cup is descending, on the nickel strap of this cut-out then just in time was positioned at the bottom of the shell, then vacuum cup discharged vacuum.
Described location send workpiece mechanism to comprise that A workpiece support plane equal indicative is circular layout on rotating disk, when rotating disk calibration cylinder operation once, in dial rotation 1/A week, positioning cylinder drives detent mechanism work location, the conveying work pieces location.
Comprise most carousel supports pieces on the equal circumference of described rotating disk, a braking mechanism, and a unloading block.
Described detent mechanism comprises alignment pin and positioning seat, and wherein said positioning cylinder drives alignment pin and positioning seat passes through the taper fit accurate positioning.
Described spot-welding mechanism comprises presses the workpiece cylinder, the spot welding pressure cylinder, line slide rail, some soldering tip and workpiece inductive head, rotating disk calibration cylinder operation once, press workpiece cylinder knee-action once, the workpiece equal altitudes put well, after sense workpiece when the workpiece inductive head and pass to the spot welding position, the nickel strap feed mechanism is put in workpiece bottom with nickel strap, the point soldering tip is descending under the spot welding pressure cylinder action, and spot welding work makes the nickel sheet locate at workpiece bottom.
Characteristics of the present invention are: a kind of automation control method and equipment that the nickel sheet is welded in aluminium box bottom, be improved qualitatively than the single welding work pieces of traditional-handwork by whole-course automation control technology, further be guaranteed on the quality, this nickel sheet cutting feed mechanism is placed the nickel sheet simultaneously, speed is fast, accurate positioning, industry control PLC controls ultrasonic bonding, and operating efficiency has improved greatly.
[description of drawings]
Fig. 1 is the flow chart of a kind of automatic welding control method of the present invention;
Fig. 2 is the vertical view of a kind of Automation of Welding control appliance of the present invention;
Fig. 3 is the front view of a kind of Automation of Welding control appliance of the present invention;
Fig. 4 is the front view of the nickel sheet cutting feed mechanism of a kind of Automation of Welding control appliance of the present invention;
Fig. 5 send the vertical view of workpiece mechanism for the location of a kind of Automation of Welding control appliance of the present invention;
Fig. 6 send the front view of workpiece mechanism for the location of a kind of Automation of Welding control appliance of the present invention;
Fig. 7 send the structural representation of the detent mechanism of workpiece mechanism for the location of a kind of Automation of Welding control appliance of the present invention;
Fig. 8 is the structural representation of the spot-welding mechanism of a kind of Automation of Welding control appliance of the present invention.
[specific embodiment]
Below in conjunction with accompanying drawing the present invention is further detailed principle of the present invention, structure, characteristics and purpose.
Fig. 1 is a kind of flow chart of automatic welding control method, as shown in Figure 1, automatic welding control method of the present invention comprises that the location send workpiece control section 11, nickel sheet cutting feeding control section 12, spot welding control section 13 and ultrasonic bonding control section 14, put one when determining the position when sending the equidistant conveying of workpiece control section 11 its housings to be welded of control, the feeding of nickel sheet cutting simultaneously control section 12 cuts its nickel strap that is connected on the housing to be welded and deliver on its housing, then, send workpiece control section 11 that its housing that is placed with nickel strap is sent in its spot welding control section 13 and carry out spot welding, then change in ultrasonic bonding control section 14 by the housing that nickel strap is arranged that send workpiece control section 11 with its basic fixed again, the housing that ultrasonic bonding control section 14 detects spot welding carries out ultrasonic bonding when being sent to the ultrasonic bond position, finishes whole process flow.
Fig. 2, Fig. 3 is for the structure chart of a kind of Automation of Welding control appliance of the present invention, as Fig. 2, shown in Figure 3, a kind of Automation of Welding control appliance of the present invention comprises that the location send workpiece mechanism 11, nickel sheet cutting feed mechanism 12, spot-welding mechanism 13 and ultrasonic welding institution 14; The aluminium box is placed on the bearing support 111 of rotating disk, be sent to spot-welding mechanism 13 by rotating disk 112 location, when detection has the aluminium box, the nickel sheet that nickel sheet cutting feed mechanism 12 will have been sheared specific length is positioned on the aluminium box, spot-welding mechanism 13 makes the nickel sheet in location, aluminium box bottom surface, continues to be sent to ultrasonic welding institution 14, and ultrasonic welding institution 14 is welded together nickel sheet and aluminium box, when being sent to discharge position, on push work and will weld good workpiece and eject.
Wherein, Fig. 4 is the structure chart of the nickel sheet cutting feed mechanism 12 of a kind of Automation of Welding control appliance of the present invention, as shown in Figure 4, this nickel sheet cutting feed mechanism 12 comprises a nickel strap dish 121, wherein, binder cylinder 124 drives feeding pressure mechanism 125 above-mentioned nickel strap is pushed down, and feeding cylinder 122 drives whole feeding pressure mechanism 125 and send specific range forward with the nickel strap on the nickel strap dish 121; The front end of nickel strap stretches in the nickel strap groove 1261 of material cutting mechanism 126, blank cylinder 1262 drives the nickel strap that its shear knife 1263 cuts off certain-length, vacuum cup 127 is drawn the nickel strap of above-mentioned cut-out, get material cylinder 128 driving vacuum cups 127 and move forward certain distance, but the nickel strap of this cut-out just in time place at the bottom of the shell on the position, vacuum cup 127 is descending, and on nickel strap just in time was positioned at the bottom of the shell, then vacuum cup 127 discharged vacuum.
Fig. 5, Fig. 6 send the vertical view and the front view of workpiece mechanism 11 for the location of a kind of Automation of Welding control appliance of the present invention, as shown in Figure 3, Figure 4, the location send workpiece mechanism 11 to comprise that 20 workpiece support plane 111 equal indicatives are circular layout on rotating disk 112, when rotating disk calibration cylinder 113 is worked once, rotating disk 112 rotated for 1/20 week, positioning cylinder 114 drives detent mechanism 115 work location, conveying work pieces accurate positioning then.In order to guarantee this rotating disk 112 operate as normal more, comprise most carousel supports pieces 1121 on the equal circumference of rotating disk 112, in order to supporting wheel, one braking mechanism 1122, in order to brake in rotating disk 112 rotation processes, and also comprise a unloading block 1123, when workpiece is sent to discharge position, pushes work on the unloading block 1123 and will weld good workpiece and eject.
Fig. 7 is the structural representation of detent mechanism 115, as shown in Figure 7, detent mechanism 115 comprises alignment pin 1151 and positioning seat 1152, and it is taper fit with positioning seat 1152 that wherein said positioning cylinder 114 drives alignment pin 1151, can guarantee 112 each accurately 1/20 weeks of rotation of rotating disk like this.
Fig. 8 is the structural representation of spot-welding mechanism 13, as shown in Figure 8, described spot-welding mechanism 13 comprises presses workpiece cylinder 131, spot welding pressure cylinder 132, line slide rail 133, point soldering tip 134 and workpiece inductive head 135, sense workpiece when workpiece inductive head 135 and pass to the spot welding position, after the nickel sheet was put well, some soldering tip 134 was descending under 132 effects of spot welding pressure cylinder, 134 work of some soldering tip make the nickel sheet locate at workpiece bottom.
Described ultrasonic welding institution 14 utilizes industry control PLC control.
By a kind of automation control method and equipment that the nickel sheet is welded in aluminium box bottom of the above-mentioned the present invention of understanding, be improved qualitatively than the single welding work pieces of traditional-handwork by whole-course automation control technology, further be guaranteed on the quality, this nickel sheet cutting feed mechanism 12 is placed the nickel sheet simultaneously, speed is fast, accurate positioning, 14 welding of industry control PLC control ultrasonic wave, operating efficiency has improved greatly.
The above person only is most preferred embodiment of the present invention, is not to be used to limit the scope of the invention, and all equivalences of doing according to claim of the present invention change or modify, and are all the present invention and contain.
Claims (8)
1, a kind of automatic welding control method, it is characterized in that: this control method comprises locating send the workpiece control section, nickel sheet cutting feeding control section, spot welding control section and ultrasonic bonding control section, put one when determining the position when sending the workpiece control section to control the equidistant conveying of its housing to be welded, the feeding of nickel sheet cutting simultaneously control section cuts its nickel strap that is connected on the housing to be welded and deliver on its housing, then, send the workpiece control section that its housing that is placed with nickel strap is sent in its spot welding control section and carry out spot welding, then change in the ultrasonic bonding control section by the housing that nickel strap is arranged that send the workpiece control section with its basic fixed again, the housing that the ultrasonic bonding control section detects spot welding carries out ultrasonic bonding when being sent to the ultrasonic bond position, finishes whole process flow.
2, a kind of automatic welding control method according to claim 1 is characterized in that: described ultrasonic bonding control section can be controlled by industry control PLC.
3, a kind of Automation of Welding control appliance comprises locating and send workpiece mechanism, nickel sheet cutting feed mechanism, spot-welding mechanism and ultrasonic welding institution; It is characterized in that: described aluminium box is placed on the bearing support of locating the rotating disk that send workpiece mechanism, be sent to spot-welding mechanism by the rotating disk location, when detection has the aluminium box, the nickel sheet that nickel sheet cutting feed mechanism will have been sheared specific length is positioned on the aluminium box, spot-welding mechanism makes the nickel sheet in location, aluminium box bottom surface, continues to be sent to ultrasonic welding institution, and ultrasonic welding institution is welded together nickel sheet and aluminium box, when being sent to discharge position, on push work and will weld good workpiece and eject.
4, a kind of Automation of Welding control appliance according to claim 3, it is characterized in that: described nickel sheet cutting feed mechanism comprises a nickel strap dish, one feeding cylinder drives the nickel strap guiding mechanism and send specific range forward with the nickel strap on the nickel strap dish, and a binder air cylinder driven feeding pressure mechanism is pushed down above-mentioned nickel strap; Its shear knife of one blank air cylinder driven cuts off the nickel strap of certain-length, vacuum cup is drawn the nickel strap of above-mentioned cut-out, get material air cylinder driven vacuum cup and move forward certain distance, but the nickel strap of this cut-out just in time place at the bottom of the shell on the position, the descending release vacuum of vacuum cup then is on nickel strap just in time falls to placing at the bottom of the shell.
5, a kind of Automation of Welding control appliance according to claim 3, it is characterized in that: described location send workpiece mechanism to comprise that A workpiece support plane equal indicative is circular layout on rotating disk, when rotating disk calibration cylinder operation once, dial rotation 1/A week, positioning cylinder drives detent mechanism work location, the conveying work pieces location.
6, a kind of Automation of Welding control appliance according to claim 5 is characterized in that: comprise most carousel supports pieces on the equal circumference of described rotating disk, a braking mechanism, and a unloading block.
7, a kind of Automation of Welding control appliance according to claim 5, it is characterized in that: described detent mechanism comprises alignment pin and positioning seat, wherein said positioning cylinder drives alignment pin and positioning seat passes through the taper fit accurate positioning.
8, a kind of Automation of Welding control appliance according to claim 3, it is characterized in that: described spot-welding mechanism comprises presses the workpiece cylinder, the spot welding pressure cylinder, line slide rail, point soldering tip and workpiece inductive head are sensed workpiece when the workpiece inductive head and are passed to the spot welding position, and feed mechanism is positioned over workpiece bottom with nickel strap, and the some soldering tip is descending under the spot welding pressure cylinder action, the work of some soldering tip makes the nickel sheet locate at workpiece bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510101978 CN1981974A (en) | 2005-12-12 | 2005-12-12 | Automatic welding control method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510101978 CN1981974A (en) | 2005-12-12 | 2005-12-12 | Automatic welding control method and device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1981974A true CN1981974A (en) | 2007-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510101978 Pending CN1981974A (en) | 2005-12-12 | 2005-12-12 | Automatic welding control method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1981974A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448035C (en) * | 2007-07-12 | 2008-12-31 | 李毅 | Ultrasonic soldering equipment for solar cell electrode |
| CN101913029A (en) * | 2010-08-11 | 2010-12-15 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
| CN102328152A (en) * | 2011-09-16 | 2012-01-25 | 江苏久诺杰电子科技有限公司 | Spot-welding machine for battery negative electrode plate |
| CN102423853A (en) * | 2011-09-22 | 2012-04-25 | 苏州慧捷自动化科技有限公司 | Automatic welding machine |
| CN102554452A (en) * | 2012-03-12 | 2012-07-11 | 无锡尼可超声波设备有限公司 | Ultrasonic welding process of multi-bending product |
| CN101905373B (en) * | 2009-06-08 | 2012-10-10 | 刘百生 | Spot-weld machine |
| CN104259647A (en) * | 2014-09-04 | 2015-01-07 | 芜湖新宝超声波设备有限公司 | Ultrasonic rapid welding device |
| CN104772559A (en) * | 2015-04-24 | 2015-07-15 | 惠州市龙海科技有限公司 | Position finding and welding mechanism for cylindrical battery cap |
| CN106808126A (en) * | 2017-03-05 | 2017-06-09 | 张红卫 | A kind of automatic intelligent welder motion control device |
-
2005
- 2005-12-12 CN CN 200510101978 patent/CN1981974A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100448035C (en) * | 2007-07-12 | 2008-12-31 | 李毅 | Ultrasonic soldering equipment for solar cell electrode |
| CN101905373B (en) * | 2009-06-08 | 2012-10-10 | 刘百生 | Spot-weld machine |
| CN101913029A (en) * | 2010-08-11 | 2010-12-15 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
| CN101913029B (en) * | 2010-08-11 | 2012-10-03 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
| CN102328152A (en) * | 2011-09-16 | 2012-01-25 | 江苏久诺杰电子科技有限公司 | Spot-welding machine for battery negative electrode plate |
| CN102328152B (en) * | 2011-09-16 | 2012-09-05 | 江苏久诺杰电子科技有限公司 | Spot-welding machine for battery negative electrode plate |
| CN102423853A (en) * | 2011-09-22 | 2012-04-25 | 苏州慧捷自动化科技有限公司 | Automatic welding machine |
| CN102554452A (en) * | 2012-03-12 | 2012-07-11 | 无锡尼可超声波设备有限公司 | Ultrasonic welding process of multi-bending product |
| CN104259647A (en) * | 2014-09-04 | 2015-01-07 | 芜湖新宝超声波设备有限公司 | Ultrasonic rapid welding device |
| CN104772559A (en) * | 2015-04-24 | 2015-07-15 | 惠州市龙海科技有限公司 | Position finding and welding mechanism for cylindrical battery cap |
| CN106808126A (en) * | 2017-03-05 | 2017-06-09 | 张红卫 | A kind of automatic intelligent welder motion control device |
| CN106808126B (en) * | 2017-03-05 | 2018-05-01 | 嘉兴学院 | A kind of automatic intelligent welder motion control device |
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