CN1970950A - Honeycomb-sandwich light type composite panel made by reverse die method and method for preparing same - Google Patents

Honeycomb-sandwich light type composite panel made by reverse die method and method for preparing same Download PDF

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Publication number
CN1970950A
CN1970950A CN 200610071236 CN200610071236A CN1970950A CN 1970950 A CN1970950 A CN 1970950A CN 200610071236 CN200610071236 CN 200610071236 CN 200610071236 A CN200610071236 A CN 200610071236A CN 1970950 A CN1970950 A CN 1970950A
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CN
China
Prior art keywords
honeycomb structure
honeycomb
master mold
mould
type composite
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CN 200610071236
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Chinese (zh)
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潘旭鹏
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Individual
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Individual
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Priority to CN 200610071236 priority Critical patent/CN1970950A/en
Publication of CN1970950A publication Critical patent/CN1970950A/en
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Abstract

The invention relates to a honeycombed light compound plate by opposite module method, characterized in that at first the opposite module is fabricated, light heat insulation material is used to fabricate mother die of honeycombed plate structure by opposite module method, honeycombed plate is fabricated with the mother die, compound solid plate is set between the honeycombed structure plate and the mother die, and the production is formed after maintaining. The technology is provided with decreasing cost, operating easily, safe and efficient, good performance and wide application of production.

Description

A kind of reverse method honeycomb light type composite panel and process thereof
One, technical field:
The present invention relates to a kind of reverse method honeycomb light type composite panel and process thereof.Belong to building material field.
Two, background technology:
Shortcoming relevant now, similar material is as follows:
Relevant now body of wall, roofing, dalle mainly contain following different materials: aerated blocks, circular hole assembly unit bar shaped wallboard, polystyrene steel wire net rack exterior rendering wallboard etc., the concrete roof plate, color steel work roof panel etc., associated materials has following shortcoming: site operation intensity is big, operation is numerous and diverse, rigidity is poor, and heat insulating ability is poor, and fire line is poor, durability is bad, and the cost height.In addition, as the constructional materials with the mould preparation, mould has high input, and causes the product cost height, and the production specification size is single, causes waste.
Three, Fa Ming purpose:
The objective of the invention is at above-mentioned the deficiencies in the prior art part and utilize prior art and a kind of process structure novelty, the rigidity that provide are big, sound insulation, insulation, fire prevention, water resistance have both, and mould utilization rate height, technology is simple and easy to do, cheap building products and technology.Partition plate, decorative panel, roof panel that this board can be used as all kinds building use.
Four, Fa Ming content:
The objective of the invention is to take following measure to realize:
1, form of structure is as follows:
Honeycomb light type composite panel middle part is the sheet material that contains the honeycomb structure form that has honeycomb structure plate and light heat insulation material master mold mould, the one side of honeycomb structure plate is directly to make the solid flat board of moulding when building the honeycomb structure plate, and another side is the solid flat board that solidifies the back compound sticking.Solid dull and stereotyped compound with fortifying fibre.
2, the method for Shi Xianing is as follows:
But have the sheet material of heating of metal sheet or solar heat protection with single face, adopt and carve the reverse mould that the method for cutting is manufactured the inner honeycomb structure plate of honeycomb light type composite panel; Be that reverse mould section configuration is a honeycomb structure plate section configuration.When adopting heat shield panel, need inlay heating wire on reverse mould base.Reverse mould sheet metal thickness need have 5-30mm, to satisfy requirement of strength.The reverse die area of processing should be bigger slightly than institute's production honeycomb light type composite panel, some/one of perhaps being processed into institute's production honeycomb light type composite panel entire area.After processing the reverse mould, use the integral light heat insulating material, utilize the reverse mould, adopt the hot machining molding mode, produce light heat insulation material master mold mould, gauge satisfies the dimensional requirement of honeycomb structure plate.The master mold die area be institute's production honeycomb light type composite panel entire area some branches for the moment, need the master mold mould is cut, is spliced into the required corresponding specification of institute's production honeycomb light type composite panel, and require the master mold mould is linked up and continuity according to complete honeycomb structure form, the stubble phenomenon must not have dislocation, break.Slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after then, employing is solidified; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, injects in the gap of master mold mould; Adopt vibrations or pressurization form, eliminate bubble.Or from the additive use of building material, make paste materials be easy to flow, and be easy to eliminate bubble, it is closely knit to make the honeycomb structure plate casting go out the back material.And make and build upper surface and be higher than the thickness that master mold mould regulation requires, make the part that exceeds the master mold mold thickness become solid flat board, and add fibrous material and carry out compound enhancing.The surface and the solid flat board of single face of honeycomb structure plate are become one.Light heat insulation material master mold mould in the honeycomb structure plate still is retained in the honeycomb structure plate, need not take out, behind the curing molding, overturn in the bottom surface that does not have solid flat board of honeycomb structure plate again, slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after adopting fiber reinforced material and solidifying; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, make the solid flat board of another side of sheet material, and adopt interface processing or junction to help bonding special structure form or method, make solid flat board of another side and honeycomb structure plate organically connect into as a whole.
The solid dull and stereotyped commaterial that adopts on honeycomb light type composite panel two sides is made, and perhaps adopts different materials to make, and carries out compound.Perhaps the honeycomb light type composite panel is that the middle part only contains and has the honeycomb structure plate and do not contain the mineral-type sheet material that has light heat insulation material master mold mould.The solid dull and stereotyped commaterial that adopts on honeycomb light type composite panel two sides is made, and perhaps adopts different materials to make, and carries out compound.Perhaps the honeycomb light type composite panel is that the middle part only contains and has the honeycomb structure plate and do not contain the mineral-type sheet material that has light heat insulation material master mold mould.
When making the reverse mould, with metal material or organic material or inorganic material or composite material, the mode that adopts machine or build or extrude; Make the reverse mould of the inner honeycomb structure plated construction of honeycomb light type composite panel.Reverse mould sheet metal thickness is selected the gauge or the modular dimension commonly used of institute's production honeycomb light type composite panel for use, can process one or more; When making honeycomb structure plate master mold mould,, select one deck or several layers reverse mould for use, utilize and make the master mold mold materials, cause the master mold mould according to institute's production honeycomb light type composite panel gauge requirement.Thereafter, master mold mould and reverse mould separating.Utilize master mold Mold Making honeycomb structure plate and the solid flat board of single face then, after completing, deviate from the master mold mould, the master mold mould then can utilize once more; The honeycomb structure intralamellar part does not contain and has light heat insulation material, then, directly adopts bonding compound mode, the solid flat board of another side of produced with combination honeycomb light type composite panel.
Perhaps do not make the reverse mould, directly use instead with metal or organic material or inorganic material or composite material, directly make honeycomb structure plate master mold mould, utilize this master mold mould, directly inject slurry cementitious material and auxiliary material, make honeycomb structure plate and the solid surface layer of single face, the solid surface layer of another side is made in the demoulding then.Master mold can use repeatedly, and the honeycomb structure intralamellar part does not contain and has light heat insulation material.
When adopting hard material honeycomb structure plate master mold mould, the method that adopts pressurization is the cementitious material squeeze note that directly pressurizes on hard honeycomb structure plate master mold mould, and the solid flat board of one side is made in pressurization, deviate from hard honeycomb structure plate master mold mould after the curing, the honeycomb structure plate that overturns then, produced with combination another side solid flat board again pressurizes.
Five, Fa Ming effect:
1, the present invention is according to the honeycomb structure excellent performance, good rigidity, and lightweight advantage, a kind of manufacture craft of invention is easy, superior performance, a cover production technology and the preparation method that materials processing is with low cost.
2, the present invention can reduce the equipment input cost of template by reverse method preparation technology, makes sheet material in manufacturing process, the few input cancelled template to the restriction on the mould of production product, is convenient to the flexible regulation and control to the processing of different-thickness sheet material, save material, reduce cost.
Six, accompanying drawing and drawing explanation
Fig. 1 is a process chart of the present invention
Fig. 2 is a product structure form sectional schematic diagram of the present invention
(1)-honeycomb structure plate (2)-solid flat board (3)-master mold mould wherein
Seven, embodiment:
Below in conjunction with accompanying drawing enforcement of the present invention is described in detail:
But have the sheet material of heating of metal sheet or solar heat protection with single face, adopt and carve the reverse mould that the method for cutting is manufactured the inner honeycomb structure plate of honeycomb light type composite panel (1); Be that reverse mould section configuration is honeycomb structure plate (a 1) section configuration.When adopting heat shield panel, need inlay heating wire on reverse mould base.Reverse mould sheet metal thickness need have 5-30mm, to satisfy requirement of strength.The reverse die area of processing should be bigger slightly than institute's production honeycomb light type composite panel, some/one of perhaps being processed into institute's production honeycomb light type composite panel entire area.After processing the reverse mould, use the integral light heat insulating material, utilize the reverse mould, adopt the hot machining molding mode, produce light heat insulation material master mold mould (3), gauge satisfies the dimensional requirement of honeycomb structure plate (1).Master mold mould (3) area be institute's production honeycomb light type composite panel entire area some branches for the moment, need master mold mould (3) is cut, is spliced into the required corresponding specification of institute's production honeycomb light type composite panel, and require master mold mould (3) is linked up and continuity according to complete honeycomb structure form, the stubble phenomenon must not have dislocation, break.Slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after then, employing is solidified; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, injects in the gap of master mold mould (3); Adopt vibrations or pressurization form, eliminate bubble.Or use from the additive of building material, make paste materials be easy to flow, be easy to eliminate bubble, honeycomb structure plate (1) is watered cast out the back material closely knit.And make and build upper surface and be higher than the thickness that master mold mould (3) regulation requires, make the part that exceeds master mold mould (3) thickness become solid flat board (2), and add fibrous material and carry out compound enhancing.The surface and the solid flat board of single face (2) of honeycomb structure plate are become one.Light heat insulation material master mold mould (3) in the honeycomb structure plate (1) still is retained in the honeycomb structure plate (1), need not take out, behind the curing molding, overturn in the bottom surface that does not have solid flat board (2) of honeycomb structure plate (1) again, slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after adopting fiber reinforced material and solidifying; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, make the solid flat board of another side (2) of sheet material, and adopt interface processing or junction to help bonding special structure form or method, make solid flat board of another side (2) and honeycomb structure plate (1) organically connect into as a whole.
The present invention solves:
Use for reference the biomaterial science, improve material stiffness, technology is reasonable, and is simple and easy to do, and structure is good, and version makes Various individual material properties are all shown, make the best use of everything, and reduce cost.
Advantage of the present invention is:
1, rigidity is big, and insulation, sound insulation, fire prevention, water resistance are good.
2, new in structure, lower cost for material.
3, template can satisfy the requirement of different size, size, shape, and saving equipment drops into, and reduces product cost.

Claims (6)

1, a kind of reverse method honeycomb light type composite panel and process thereof, it is characterized in that: form of structure is as follows:
Honeycomb light type composite panel middle part is the sheet material that contains the honeycomb structure form that has honeycomb structure plate and light heat insulation material master mold mould, the one side of honeycomb structure plate is directly to make the solid flat board of moulding when building the honeycomb structure plate, and another side is the solid flat board that solidifies the back compound sticking; Solid dull and stereotyped compound with fortifying fibre.
2, a kind of reverse method honeycomb light type composite panel and process thereof, it is characterized in that: the method for realization is as follows:
But have the sheet material of heating of metal sheet or solar heat protection with single face, adopt and carve the reverse mould that the method for cutting is manufactured the inner honeycomb structure plate of honeycomb light type composite panel; Be that reverse mould section configuration is a honeycomb structure plate section configuration; When adopting heat shield panel, need inlay heating wire on reverse mould base; Reverse mould sheet metal thickness need have 5-30mm, to satisfy requirement of strength; The reverse die area of processing should be bigger slightly than institute's production honeycomb light type composite panel, some/one of perhaps being processed into institute's production honeycomb light type composite panel entire area; After processing the reverse mould, use the integral light heat insulating material, utilize the reverse mould, adopt the hot machining molding mode, produce light heat insulation material master mold mould; Gauge satisfies the dimensional requirement of honeycomb structure plate; The master mold die area be institute's production honeycomb light type composite panel entire area some branches for the moment, need the master mold mould is cut, is spliced into the required corresponding specification of institute's production honeycomb light type composite panel, and require the master mold mould is linked up and continuity according to complete honeycomb structure form, the stubble phenomenon must not have dislocation, break; Slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after then, employing is solidified; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, injects in the gap of master mold mould; Adopt vibrations or pressurization form, eliminate bubble; Or from the additive use of building material, make paste materials be easy to flow, and be easy to eliminate bubble, it is closely knit to make the honeycomb structure plate casting go out the back material; And make and build upper surface and be higher than the thickness that master mold mould regulation requires, make the part that exceeds the master mold mold thickness become solid flat board, and add fibrous material and carry out compound enhancing; The surface and the solid flat board of single face of honeycomb structure plate are become one; Light heat insulation material master mold mould in the honeycomb structure plate still is retained in the honeycomb structure plate, need not take out, behind the curing molding, overturn in the bottom surface that does not have solid flat board of honeycomb structure plate again, slurry shape cementitious material and interpolation auxiliary material than high tensile, compressive strength are arranged after adopting fiber reinforced material and solidifying; Perhaps adopting has after the curing contain chopped strand than the slurry cementitious material of high tensile, compressive strength and adds auxiliary material, make the solid flat board of another side of sheet material, and adopt interface processing or junction to help bonding special structure form or method, make solid flat board of another side and honeycomb structure plate organically connect into as a whole.
3, a kind of reverse method honeycomb light type composite panel according to claim 1 and process thereof is characterized in that:
The solid dull and stereotyped commaterial that adopts on honeycomb light type composite panel two sides is made, and perhaps adopts different materials to make, and carries out compound; Perhaps the honeycomb light type composite panel is that the middle part only contains and has the honeycomb structure plate and do not contain the mineral-type sheet material that has light heat insulation material master mold mould.
4, a kind of reverse method honeycomb light type composite panel according to claim 2 and process thereof is characterized in that:
When making the reverse mould, with metal material or organic material or inorganic material or composite material, the mode that adopts machine or build or extrude; Make the reverse mould of the inner honeycomb structure plated construction of honeycomb light type composite panel; Reverse mould sheet metal thickness is selected the gauge or the modular dimension commonly used of institute's production honeycomb light type composite panel for use, can process one or more; When making honeycomb structure plate master mold mould,, select one deck or several layers reverse mould for use, utilize and make the master mold mold materials, cause the master mold mould according to institute's production honeycomb light type composite panel gauge requirement; Thereafter, master mold mould and reverse mould separating; Utilize master mold Mold Making honeycomb structure plate and the solid flat board of single face then, after completing, deviate from the master mold mould, the master mold mould then can utilize once more; The honeycomb structure intralamellar part does not contain and has light heat insulation material, then, directly adopts bonding compound mode, the solid flat board of another side of produced with combination honeycomb light type composite panel.
5, a kind of reverse method honeycomb light type composite panel according to claim 2 and process thereof is characterized in that:
Perhaps do not make the reverse mould, directly use instead with metal or organic material or inorganic material or composite material, directly make honeycomb structure plate master mold mould, utilize this master mold mould, directly inject slurry cementitious material and auxiliary material, make honeycomb structure plate and the solid surface layer of single face, the solid surface layer of another side is made in the demoulding then; Master mold can use repeatedly, and the honeycomb structure intralamellar part does not contain and has light heat insulation material.
6, a kind of reverse method honeycomb light type composite panel according to claim 2 and process thereof is characterized in that:
When adopting hard material honeycomb structure plate master mold mould, the method that adopts pressurization is the cementitious material squeeze note that directly pressurizes on hard honeycomb structure plate master mold mould, and the solid flat board of one side is made in pressurization, deviate from hard honeycomb structure plate master mold mould after the curing, the honeycomb structure plate that overturns then, produced with combination another side solid flat board again pressurizes.
CN 200610071236 2005-11-24 2006-03-21 Honeycomb-sandwich light type composite panel made by reverse die method and method for preparing same Pending CN1970950A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200610071236 CN1970950A (en) 2005-11-24 2006-03-21 Honeycomb-sandwich light type composite panel made by reverse die method and method for preparing same

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN200510128053 2005-11-24
CN200510128053.2 2005-11-24
CN 200610071236 CN1970950A (en) 2005-11-24 2006-03-21 Honeycomb-sandwich light type composite panel made by reverse die method and method for preparing same

Publications (1)

Publication Number Publication Date
CN1970950A true CN1970950A (en) 2007-05-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101332695B (en) * 2008-07-18 2013-01-09 成都科航建材科技发展集团有限公司 Intensified plant fiber core bionic lightweight panel and production technique thereof
CN103206056A (en) * 2013-04-19 2013-07-17 张晓武 Insulating and decorating composited board production technique and line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101332695B (en) * 2008-07-18 2013-01-09 成都科航建材科技发展集团有限公司 Intensified plant fiber core bionic lightweight panel and production technique thereof
CN103206056A (en) * 2013-04-19 2013-07-17 张晓武 Insulating and decorating composited board production technique and line

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