CN100354091C - Process for making plant fiber thermal insulation external wall panel and external wall panel thereby - Google Patents

Process for making plant fiber thermal insulation external wall panel and external wall panel thereby Download PDF

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Publication number
CN100354091C
CN100354091C CNB2005100023790A CN200510002379A CN100354091C CN 100354091 C CN100354091 C CN 100354091C CN B2005100023790 A CNB2005100023790 A CN B2005100023790A CN 200510002379 A CN200510002379 A CN 200510002379A CN 100354091 C CN100354091 C CN 100354091C
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China
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lining
insulation
wall panel
external wall
laminate
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Expired - Fee Related
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CNB2005100023790A
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Chinese (zh)
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CN1631633A (en
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马超良
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Individual
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Abstract

The present invention discloses a manufacture technology for outer plant fibre heat preservation wall plates, and an outer wall plate thereof. The invention comprises the following steps: inner plant fibre wall plates and heat preservation layer plates are prepared and a plurality of rows of corresponding through holes are arranged in the upper layers of the inner wall plates and the heat preservation layer plates; the heat preservation layer plates are paved on the inner wall plates to make the through holes of the heat preservation layer plates and the through holes of the inner wall plates placed correspondingly, and frame spaces are reserved at the circumference of the heat insulation layer plates; mould frames are added outside the inner wall plates and the heat preservation layer plates and stoppers with concave end openings of which the dimension is larger than that of the through hole are used to plug up the through holes in the upper surfaces of the inner wall plates; cement mortar is poured into moulds to be made to pass through the through holes in the heat preservation layer plates and the upper surfaces of the inner wall plates and fill the concave end openings of the stoppers, and the cement mortar is continued to be poured and forms outer wall plates outside the heat preservation layer plates; the stoppers are removed after the cement mortar is solidified. The outer fibre wall plate has the advantages of simple structure, reasonable design, strong operability, easy processing and low product cost.

Description

A kind of manufacture craft of string thermal insulation external wall panel and Side fascia thereof
Technical field
The present invention relates to a kind of structural sheeting, particularly a kind of manufacture craft of string heat-insulation wall plate and Side fascia thereof.
Background technology
At present, exterior wall under construction uses traditional materials such as clay solid brick, heat preserving hollow brick, air entrained concrete fragment of brick, haydite fragment of brick to make exterior wall usually, what these materials were made exists its thermal and insulating performance not good in the utilization of heat preserving exterior wall, be difficult to satisfy energy-conservation requirement, and material source destroys ecological resources, the construction area that body of wall takies is big, wastes effective usage space; Can't the poling threading in the body of wall, and when making, need after body of wall is built moulding by laying bricks or stones outside tradition earlier building heat insulation layer, and then the moulding outermost layer of outside heat-insulation layer, whitewashing.This preparation method complex procedures needs molding construction several times, and the cost of manufacture height is bigger to the outdoor study ambient influnence during making, and single string interior wall laminate can not directly utilize the making exterior wall simultaneously, and popularization and utilization are restricted.
Summary of the invention
At the shortcoming that above-mentioned prior art exists, the object of the present invention is to provide the manufacture craft and the wallboard thereof of the string thermal insulation external wall panel that a kind of manufacture craft is simple, heat preservation and insulation is good.
The technical solution used in the present invention is: a kind of manufacture craft of string thermal insulation external wall panel, it comprises the steps: that (1) preparation string lining and size less than the insulation laminate of lining, are provided with corresponding some through holes on lining upper strata and insulation laminate; (2) described insulation laminate is laid on the lining, the corresponding placement of the through hole of heat-insulation layer with the through hole of lining, and around reserve the frame space; (3) described lining and insulation laminate add the mould frame, with having the lower surface of blocking lining upper strata through hole greater than the plug of the female port of clear size of opening; (4) cement mortar is fed in the mould, makes its through hole that passes insulation laminate and lining upper strata, and be full of the female port of plug, continue perfusion and outside the insulation laminate, form Side fascia; (5) treat to remove plug after cement mortar solidifies.
Described insulation material can be XPS, rock cotton board, block of glass wool, haydite plate or expanded pearlite rock beam.
The manufacture craft of described string thermal insulation external wall panel after the female port with through hole and plug is full of, can be placed reinforcing mat and continue perfusion formation Side fascia then in the cement mortar that is pouring on the heat-insulation layer upper strata in step (4).
Described through hole can be plurality of rows, and the shape of described through hole can be circular, square, oval, polygon.
The manufacture craft of described string thermal insulation external wall panel, described heat-insulation layer can be several layers, the through hole of every layer of heat-insulation layer and the corresponding setting up and down of the through hole of every layer of lining.
The manufacture craft of described bar fibres thermal insulation external wall panel forms when slip casting and the corresponding circle of shape of through holes, square, oval, polygon column rivet rod structure.
The manufacture craft of described string thermal insulation external wall panel, the top of described plug can be equipped with spring for the bowl-shape port of spill under this port.
Side fascia according to the manufacture craft made of described string thermal insulation external wall panel, it comprises Side fascia, be incubated laminate, go to upper and lower the lining of double-layer structure, the insulation laminate is arranged on the top of lining, the rivet rod of described Side fascia by passing insulation laminate and lining is with triplicity, wherein said rivet rod forms the riveting cap at the lower surface that is positioned at bottom lining upper strata, and described Side fascia and described rivet rod are into a single integrated structure.
In described Side fascia, can be provided with reinforcing mat.
The manufacture craft of string thermal insulation external wall panel of the present invention is by the outer placement heat-insulation layer at the plant lining, at the outside of heat-insulation layer pouring Side fascia, thereby lining, Side fascia, heat-insulation layer are closely linked, directly as the string thermal insulation external wall panel, directly install when using and get final product, changed the traditional approach of field fabrication, and the string lining directly can have been applied in the exterior wall and go, the string thermal insulation external wall panel of producing has following advantage:
1, simple in structure, reasonable in design, strong operability, be easy to processing, product cost is low.
2, this patent of invention product main raw material(s) adopts wastes of crops (straw, straw, cornstalk) to wait and wood-processing industry waste material (sawdust) string of etc.ing, and the raw material profit is given up, the product environmental protection.
3, this plate also has good thermal resistivity and thermal capacity except that having the sound insulation characteristics, can reduce exterior surface of wall and indoor heat conduction, reduces heat exchange amount, influences the thermal conductance direction.
4, the thickness of heat-insulation wall plate is little, has increased effective usable floor area in house.
5, this structure has solved multiple compound raw material in body of wall, because of the different coefficients of expansion, and different adhesive strengths and the connection difficult problem that occurs.Make the connection of multilayer materials such as three layers, four layers, five layers effective.
6, the application of monoblock insulation material is avoided its bulk distribution and is caused a local difficult problem uneven in temperature, influence insulation, effect of heat insulation.
7, having solved the novel plant fiber wallboard can not be in the history of exterior wall use.
8, solved the anti-aging difficult problem of exterior wall in using.
9, increased the strength factor of exterior wall flaggy, its resistance to compression, bending resistance, impact resistance are improved greatly.
10, in this structure, the interior wall flaggy is inner vertically, cross through hole, makes the poling threading convenient and swift, and does not destroy body of wall and influence bulk strength.
The present invention is described in further detail below in conjunction with drawings and the specific embodiments.
Description of drawings
Fig. 1 is the schematic appearance of embodiment of the present invention one;
Fig. 2 is the A-A generalized section of Fig. 1;
Fig. 3 is a plug structural representation of the present invention;
Fig. 4 is embodiment of the present invention three structural representations.
The specific embodiment
Embodiment one
The manufacture craft of string thermal insulation external wall panel of the present invention may further comprise the steps:
1, prepare a bilevel string lining and an insulation laminate, wherein the string lining can directly have been bought, and also can oneself make, and the insulation laminate also can directly have been bought.The used insulation material of the insulation laminate here can be insulation materials such as XPS, rock cotton board, block of glass wool, haydite plate or expanded pearlite rock beam, wherein the size of the insulation laminate of Zhun Beiing is less than the size of lining, the insulation laminate is placed on the lining, and the insulation laminate has certain distance apart from the periphery of lining.Dig corresponding through hole up and down on lining upper strata and insulation laminate, the shape of through hole can be square, oval, polygon or other shapes, and the through hole of offering is that two of proper alignment is arranged, arranged or random alignment more.
2, heat-insulation layer is laid on the lining, the through hole of heat-insulation layer is corresponding up and down with the through hole of lining, and frame space is all around reserved.
3, described lining and insulation laminate add the mould frame, with having the lower surface of blocking lining upper strata through hole greater than the plug of the female port of clear size of opening; As shown in Figure 3, the female port here can be bowl-shape blocking up, and is provided with spring below blocking up.
4, cement mortar is fed in the mould, make it pass the through hole on insulation laminate and lining upper strata, and be full of the bowl-shape port of plug, continue perfusion and outside the insulation laminate, form Side fascia, quick hardening cement in the through hole that is poured in insulation laminate and lining has just formed a rivet rod like this, position at the upper strata of lining lower surface plug port forms a riveting cap, thereby lamina rara externa, heat-insulation layer and lining are closely linked.
5, treat to remove plug after cement mortar solidifies, described plant thermal insulation external wall panel.
For the plant thermal insulation external wall panel that makes making more firm, can cement mortar be fed in the mould in (4) step of manufacture craft, make it pass the through hole on insulation laminate and lining upper strata, and after being full of the bowl-shape port of plug, placing reinforcing mat and in the cement mortar that is pouring on the heat-insulation layer upper strata, continue perfusion formation Side fascia then.Reinforcing mat is located in the centre of Side fascia like this, thereby can reach the purpose of gaining in strength.
String thermal insulation external wall panel according to this technology made, as Figure 1-3, comprise Side fascia 1, insulation laminate 10, the lining of forming by lining upper strata 2 and lining lower floor 3, insulation laminate 10 is arranged on the top on lining upper strata 2, the rivet rod 6 of described Side fascia 1 by passing insulation laminate 10 and lining upper strata 2 is with triplicity, rivet rod 6 forms riveting cap 7 at the lower surface that is positioned at lining upper strata 2, wherein Side fascia 1 and rivet rod 6, riveting cap 7 are overall structure, are provided with reinforcing mat 8 in the inside of Side fascia 1.
Embodiment two
As second kind of embodiment, on the basis of embodiment one, described insulation laminate, Side fascia form thermal insulation external wall panel in string lining one-step molding manufacturing.
1, the string lining has oneself making, when making, reserve for the corresponding up and down through hole of heat-insulation layer on the upper strata of lining during moulding, to be incubated on laminate placement and the interior wall, make about the through hole on insulation laminate and the lining corresponding, and the insulation laminate is less than lining periphery certain distance, and other steps are identical with embodiment one.
Embodiment three
As other embodiment, on the basis of embodiment one, described string lining and insulation laminate are several layers, that is: can be several layers insulation laminate and one deck string lining, also can be several layers lining and one deck insulation laminate, also can be several layers lining and several layers insulation laminate.
For the string thermal insulation external wall panel of this mode, its manufacture craft is as follows:
(1) prepares bilevel string lining and insulation laminate, with lining that wherein area is bigger as the lining that is positioned at the bottom, the area of other lining and thermal insulation external wall panel is identical, other lining and thermal insulation external wall panel on the bottom lining can alternately be arranged, and also can be arranged in order.Dig corresponding through hole up and down on lining and insulation laminate, wherein, the lining upper strata of the bottom is provided with through hole, and the through hole of other lining runs through levels.
(2) will be incubated laminate and other lining and be laid on and be positioned on the undermost lining, around the orlop lining, reserve the frame space.
(3) described lining and insulation laminate add the mould frame, with having the lower surface of blocking bottom lining upper strata through hole greater than the plug of the female port of clear size of opening; Show as Fig. 3, the female port here can be bowl-shape blocking up, and is provided with spring below blocking up.
(4) cement mortar is fed in the mould, make it pass the through hole of insulation laminate and lining, and be full of the bowl-shape port of plug, continue perfusion and outside the insulation laminate, form Side fascia, cement mortar in the through hole that is poured in insulation laminate and lining has just formed the form of a rivet rod like this, position at the upper strata of lining lower surface plug port forms a riveting cap, thereby lamina rara externa, heat-insulation layer and lining are closely linked.
(5) treat to remove plug after cement mortar solidifies, described plant thermal insulation external wall panel.
For the plant thermal insulation external wall panel that makes making more firm, can cement mortar be fed in the mould in (4) individual step of manufacture craft, make it pass the through hole on insulation laminate and lining upper strata, and after being full of the bowl-shape port of plug, place reinforcing mat in the cement mortar that is pouring on the heat-insulation layer upper strata, continue perfusion and form Side fascia.Reinforcing mat is located in the centre of Side fascia like this, thereby can reach the purpose of gaining in strength.
String thermal insulation external wall panel according to this technology made, as shown in Figure 4, comprise Side fascia 1, insulation laminate 10, the lining of forming by lining upper strata 2 and lining lower floor 3, insulation laminate 10 and 11 is arranged on the top on lining upper strata 2, the rivet rod 6 of described Side fascia 1 by passing insulation laminate 10,11 and lining upper strata 2 is with triplicity, rivet rod 6 forms riveting cap 7 at the lower surface that is positioned at lining upper strata 2, wherein Side fascia 1 and rivet rod 6, riveting cap 7 are overall structure, are provided with reinforcing mat 8 in the inside of Side fascia 1.

Claims (8)

1, a kind of manufacture craft of string thermal insulation external wall panel is characterized in that: it comprises the steps: (1) preparation string lining and insulation laminate, on lining upper strata and insulation laminate corresponding plurality of rows through hole is set; (2) described insulation laminate is laid on the lining, allows the corresponding placement of through hole of through hole with lining of heat-insulation layer, and around the insulation laminate, reserve the frame space; (3) add the mould frame at described lining and insulation laminate, usefulness has the lower surface of blocking lining upper strata through hole greater than the plug of the female port of clear size of opening; (4) cement mortar is fed in the mould, makes its through hole that passes insulation laminate and lining upper strata, and be full of the female port of plug, continue perfusion and outside the insulation laminate, form Side fascia; (5) treat to remove plug after cement mortar solidifies.
2, the manufacture craft of string thermal insulation external wall panel according to claim 1 is characterized in that: described insulation material is XPS, rock cotton board, block of glass wool, haydite plate or expanded pearlite rock beam.
3, the manufacture craft of string thermal insulation external wall panel according to claim 1, it is characterized in that: in step (4) after the female port with through hole and plug is full of, place reinforcing mat in the cement mortar that is pouring on the heat-insulation layer upper strata, continue perfusion then and form Side fascia.
4, the manufacture craft of string thermal insulation external wall panel according to claim 1 is characterized in that: described shape of through holes is circular, square, ellipse or polygon.
5, the manufacture craft of string thermal insulation external wall panel according to claim 4 is characterized in that: when cement mortar slip casting, form and the corresponding circle of shape of through holes, square, oval, polygon column rivet rod.
6, the manufacture craft of string thermal insulation external wall panel according to claim 1 is characterized in that: the top of described plug is the bowl-shape port of spill, under this plug spring is installed.
7, the Side fascia of the manufacture craft made of string thermal insulation external wall panel according to claim 1, it is characterized in that: it comprises Side fascia, be incubated laminate, go to upper and lower the lining of double-layer structure, the insulation laminate is arranged on the top of lining, the rivet rod of described Side fascia by passing insulation laminate and lining is with triplicity, wherein said rivet rod forms the riveting cap at the inner surface that is positioned at bottom lining upper strata, and described Side fascia and described rivet rod are into a single integrated structure.
8, the Side fascia of the manufacture craft made of string thermal insulation external wall panel according to claim 7 is characterized in that: be provided with reinforcing mat in described Side fascia.
CNB2005100023790A 2005-01-19 2005-01-19 Process for making plant fiber thermal insulation external wall panel and external wall panel thereby Expired - Fee Related CN100354091C (en)

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CN102146705B (en) * 2011-03-04 2013-06-19 上海交通大学 Prefabricated ventilation composite wallboard structure
CN105079831A (en) * 2015-08-10 2015-11-25 庆城县国祥农产品加工有限公司 Multifunctional movable agricultural product processing equipment

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059952A (en) * 1991-08-31 1992-04-01 河北省易县福利建材经营部 Light trabs and method for production thereof
CN1120625A (en) * 1994-10-14 1996-04-17 王仲辰 Multifunction fibre-reinforced cement nest polygon wall plate and its mfg. method
CN2555317Y (en) * 2002-03-15 2003-06-11 王刚 Light weight energy saving wall slab with composite structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059952A (en) * 1991-08-31 1992-04-01 河北省易县福利建材经营部 Light trabs and method for production thereof
CN1120625A (en) * 1994-10-14 1996-04-17 王仲辰 Multifunction fibre-reinforced cement nest polygon wall plate and its mfg. method
CN2555317Y (en) * 2002-03-15 2003-06-11 王刚 Light weight energy saving wall slab with composite structure

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