CN1970851A - Stabilizer for use in hydrogen peroxide degumming and bleaching of flax and its preparation method and application - Google Patents
Stabilizer for use in hydrogen peroxide degumming and bleaching of flax and its preparation method and application Download PDFInfo
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- CN1970851A CN1970851A CNA2005101241078A CN200510124107A CN1970851A CN 1970851 A CN1970851 A CN 1970851A CN A2005101241078 A CNA2005101241078 A CN A2005101241078A CN 200510124107 A CN200510124107 A CN 200510124107A CN 1970851 A CN1970851 A CN 1970851A
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Abstract
The invention relates to a stabilizer for hydrogen peroxide bleaching of linen rove and the textile and the new technology of degumming and bleaching for green environment protection. The stabilizer comprises 5-15% of diethylene triamine pentaacetate methylene phosphonic acids, 2-8% of sepiolite, 2-10% of montmorillonite, 1-6% of iron oxide, 1-5% of magnesium oxide, 1-8% of alumina oxide, 2-12% of gluconate, 6-20% of boric acid, 1-6% of sodium silicate, 1-8% of non-ionic surface active agent and distilled water. The stabilizer in the invention possesses merits of absorbed and chelated types and does not have their shortcomings so as to achieve the requirement with high temperature resistance, alkali-resistant and high whiteness. During the using process, after absorbed and chelated stabilizers are mixed, they are assisted by certain non-ionic surface active agent, polysaccharide cellulose protective agent and little water glass; the component of mixed stabilizers and the consumption of hydrogen peroxide are adjusted so as to achieve the required whiteness for the flax with different quality in single oxygen bleaching.
Description
Technical field
The present invention relates to be used for the stabilizing agent of hydrogen peroxide bleaching of flax roving and fabric thereof and the degumming and bleaching new technology of environmental protection.
Technical background
Linen fibre and cotton fiber all belong to cellulose fibre, and it has nice and cool feel, good moisture absorption and wet putting the structures shape of flax.The trend of advanced, differential and natural fabricization that sodolin caters to, these advantages make sodolin enjoy the consumer to like.But flax roving and fabric degumming and bleaching thereof are paced up and down in the vicious circle that inferior oxygen floats all the time, both have been unfavorable for environmental protection, and be uneconomical again.
The flow process that traditional inferior oxygen bleaching process is general is pickling → chlorite bleaching → washing → hydrogen peroxide bleaching → washing.Wherein, the flow process of pickling is: roll acid (sulfuric acid 5~15g/L, room temperature) → bank up (room temperature, 15~30 minutes) → washing; The technology of chlorite bleaching: sodium chlorite consumption 10~30g/L, PH=4.0~4.5, activator acetic acid 5~10g/L, 80~102 ℃ of temperature, steaming time 0.5~1 hour.The technology of hydrogen peroxide bleaching is: hydrogen peroxide 1~10g/L, sodium metasilicate 5~10g/L, pH=9.0~11.5,98~102 ℃ of temperature, steaming time 0.5~1 hour.This technology by regulating the concentration of soda acid, sodium chlorite and hydrogen peroxide, can obtain good whiteness for flax of different qualities under the situation of very violent damage fiber not, can satisfy requirement of client fully.But there is very big shortcoming in this technology: after 1. floated the Asia, a large amount of residual liquid discharges polluted environment; 2. sodium chlorite costs an arm and a leg, the waste substantial contribution; 3. the inferior chlorine dioxide that floats generation damages operating personnel are healthy for severe toxicity; 4. etching apparatus.
In view of above reason, each producer is all in the direction effort to the single hydrogen peroxide hydrogen peroxide of use both at home and abroad.Hydrogen peroxide is a kind of good bleaching agent, and it has, and the bleach product whiteness is pure, retention of whiteness good and do not have advantages such as pollution and etching apparatus.Hydrogen peroxide mainly plays two kinds of effects in traditional inferior oxygen bleaching process: the one, and dechlorination; The 2nd, auxiliary chlorite bleaching.These two kinds act in the inferior oxygen bleaching process advantage that basic embodiment does not go out hydrogen peroxide bleaching.
Single use hydrogen peroxide bleaching generally has two kinds of process routes at present: the one, and dioxygen floats; The 2nd, single oxygen floats.
Dioxygen floats promptly by twice hydrogen peroxide bleaching, mainly is the whiteness requirement that the dense and hydrogen peroxide concentration of alkali reaches semi-finished product rove or fabric in floating by twice oxygen before and after regulating.This technology can embody the advantage of hydrogen peroxide bleaching fully, but that major defect is technological process is longer.And single oxygen floats and can make finished product meet the requirements of whiteness, shortened process, but requires the stabilizer of hydrogen peroxide performance very good.
The stabilizing agent that uses during single oxygen floats requires to make hydrogen peroxide all even decomposition effectively in bleaching process, avoids linen fibre to suffer violent damage, and alkaline resistance properties is good.Hydrogen peroxide bleaching stabilizer can be divided into absorbent-type and chelating type two classes by its stable mechanism.
The absorbent-type stabilizing agent mostly is inorganic matter and organic matter macromolecular compound greatly, and using the widest is waterglass (sodium metasilicate).Waterglass is except producing the silicon dirt, and alkali resistance is also very poor, forms colloid above being unfavorable for being dissociated into silicic acid behind the 3g/L.Organic high molecular compound such as fatty acid magnesium salt are not alkaline-resisting yet, and whiteness is also relatively poor.
The chelating type stabilizing agent mostly is organic sequestering agent greatly, can chela and effect take place with metal ion and forms stable water soluble chelate compound, makes metal that catalytic action not take place.Metal carboxylate such as EDTA, HEDTA (hydroxyethylethylene diamine tri-acetic acid), DTPA (diethylene triamine pentacetic acid (DTPA)) effect are relatively poor, cost an arm and a leg, and carboxylic hydroxy kind such as GAS (gluconate) complexing power is stronger.But the shortcoming of chelating type maximum is metal ion can be concentrated as absorbent-type, the impurity of the catalytic decomposition hydrogen peroxide beyond can not chelated mineral.
Therefore, the stabilizing agent during single oxygen floats uses single function not reach requirement, must use absorption and chelating mixed type stabilizing agent.
Summary of the invention
A purpose of the present invention is to overcome the deficiency that existing inferior oxygen floats technology, and a kind of stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax is provided.
Another object of the present invention provides the preparation method of the stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax.
A further object of the present invention provides the purposes of the stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax.
An also purpose of the present invention provides that a kind of technology is simple, non-pollutant discharge, the flax roving of environmental protection and the new technology of fabric hydrogen peroxide degumming and bleaching thereof.
Stabilizing agent of the present invention is a kind of absorption and chelating mixed type stabilizing agent, in the process of flax degumming bleaching, add this stabilizing agent, can make hydrogen peroxide all even decomposition effectively in bleaching process, avoid linen fibre to suffer violent damage, reach the purpose of flax degumming bleaching, the discharging of contamination-free.
The stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax of the present invention, by percentage to the quality, by diethylentriamine five methylenephosphonic acids (DTPMP) 5~15%, sepiolite 2~8%, montmorillonite 2~10%, di-iron trioxide 1~6%, magnesia 1~5%, aluminium oxide 1~8%, gluconic acid 2~12%, boric acid 6~20%, sodium metasilicate 1~6%, nonionic surface active agent 1~8% and distilled water are composite to form.
The preparation method who is used for the stabilizing agent of hydrogen peroxide degumming and bleaching of flax of the present invention, by percentage to the quality, with diethylentriamine five methylenephosphonic acids (DTPMP) 5~15%, sepiolite 2~8%, montmorillonite 2~10%, di-iron trioxide 1~6%, magnesia 1~5%, aluminium oxide 1~8%, gluconic acid 2~12%, boric acid 6~20%, sodium metasilicate 1~6%, nonionic surface active agent 1~8% and distilled water mix, and stir, and obtain being used for the stabilizing agent of hydrogen peroxide degumming and bleaching of flax.
The processing step of stabilizing agent when being used for hydrogen peroxide degumming and bleaching of flax that is used for hydrogen peroxide degumming and bleaching of flax of the present invention is: (1) rolls acid, and (2) pad the hydrogen peroxide bleaching liquor, (3) decatize, (4) washing.
The technology of described pickling is: (1) rolls acid (sulfuric acid 5~20g/L, room temperature), and bank up (room temperature, 15~30 minutes) (2), (3) washing;
The technology of described hydrogen peroxide bleaching is: hydrogen peroxide consumption 1~10g/L, pH=9~11, bleeding agent 1~5g/L, stabilizing agent 1~10g/L, bath raio 1: 10~50,100~102 ℃ of temperature, steaming time 0.5~1 hour.
The structure of described bleeding agent or nonionic surface active agent is:
CnH
2n+1—O_CH
2CH
2O_
mH
N=7~18 wherein, m=5~9.
Stabilizing agent of the present invention has been concentrated the advantage of absorbent-type and chelating type, abandons its shortcoming, the requirement of reach high temperature resistant, alkaline-resisting, whiteness is high.In use; absorption is with after the stabilizing agent of chelating type mixes by certain mol proportion; and be aided with certain non-ionic surface active agent, polysaccharide cellulose protective agent and low amounts of water glass thereof; in single oxygen bleaching,, can reach desired whiteness to different quality flax by regulating compound stabilizer composition and hydrogen peroxide consumption.Especially can also improve alkali concn by maximum magnitude for extraordinarily thick hard linen fibre, with spinnability and the whiteness that reaches rove (30~40%).Therefore, this technology is not only saved a large amount of chemical industry material and fund, and helps environmental protection and improve workman's operating environment, has shortened technological process.
The present invention compared with prior art has following advantage:
It is generally acknowledged that the existing oxidisability of hydrogen peroxide has reducibility again, is the oxidisability of utilizing hydrogen peroxide during the cellulose fibre bleaching.Hydrogen peroxide is a weak binary acid, energy ionization in water, (1)
, HO
2 -Be again a nucleopilic reagent, have and cause the effect that hydrogen peroxide forms the trip base, (2) H
2O
2+ HO
2 -→ HO
2.+HO.+OH
-, the main component of cellulose bleaching is HO
2 -, the two keys in its energy pigment react, and produce the colour killing effect, also might cause H by (2) reaction
2O
2Resolve into the trip base and have discoloration.In the process of hydrogen peroxide bleaching, add this stabilizing agent, can make hydrogen peroxide all even decomposition effectively in bleaching process, avoid linen fibre to suffer violent damage, reach the purpose of flax degumming bleaching.Therefore, whole process flow is short, and the discharging of contamination-free helps the advantage of cleaner production and environmental protection.
Description of drawings
Fig. 1. the conventional degumming and bleaching process flow diagram of flax roving and fabric thereof.
Fig. 2. the technical scheme of the embodiment of the invention 1,2,3,4 is to the process flow diagram of flax roving and fabric degumming and bleaching thereof.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Embodiment 1
See also accompanying drawing 2, present embodiment to the technological process of flax roving degumming and bleaching as shown in Figure 2.
The yarn for the treatment of degumming and bleaching adopts flax roving (rove of dew retting spinning, rove hank number is 18Nm) 200g.Flax roving is flooded sulfuric acid (sulfuric acid 15g/L, room temperature, 20 minutes) → washing, use hydrogenperoxide steam generator (bath raio 1: 10, hydrogen peroxide consumption 6g/L, pH=10, bleeding agent (C then
7-9H
15-19(CH
2CH
2O)
5OH) 3g/L, stabilizing agent 8g/L, 100 ℃ of temperature) handled 40 minutes, handle after washing, the degumming and bleaching processing of flax roving is finished in oven dry.Wherein, stabilizing agent (mass percent) is by diethylentriamine five methylenephosphonic acids (DTPMP) 5%, sepiolite 2%, montmorillonite 2 %, di-iron trioxide 1%, magnesia 1%, aluminium oxide 1%, gluconic acid 2%, boric acid 6%, sodium metasilicate 1%, fatty alcohol-polyoxyethylene ether 1%, distilled water is composite to form.
Table 1 is the main performance index contrast of adopting embodiment 1 degumming and bleaching and conventional degumming and bleaching.Wherein, loss late is that dry weight according to yarn before handling deducts the dry weight of handling the back yarn and recently calculates divided by the percentage of yarn dry weight before handling; Adopt YG-061 type electronics single yarn tester test flax roving brute force and breaking length, measure according to the method for GB/T3916-1983; Sodolin brute force and breaking length are measured on YG-026A type imported electronic fabric strength tester, referring to the GB/T3923.1-1997 textiles.Fabric whiteness is measured on WSD-III type whiteness instrument, and folding 8 layers of sample is tested 3 times, gets arithmetic mean of instantaneous value; Bar evenness is tested on the thick bar fiber strand evenness tester of Y311 type, evaluates according to GB/T3292-1997; The quantity of fiber crops particle and the grade of yarn are measured according to FZ/T32001-1998.
Table 1
Technology | Whiteness | Background color | Loss late (%) | Wet strong (g/500mm) | Breaking length (km) | Bar is done scoring (%) | The fiber crops particle | The spun yarn quality |
Common process | 51 | Yellow | 13.2 | 1300 | 17 | 70 | 13 | Second-class |
Embodiment 1 technology | 64 | Not obvious | 9.6 | 1360 | 19.2 | 80 | 8 | Excellent |
Can see by table 1 data, the flax roving hydrogen peroxide bleaching, whiteness, aberration, loss late, breaking length, bar are done the standard that indexs such as uniformity, numb particle, spun yarn quality can both meet or exceed common process.This has just been avoided common process to use the shortcoming that sodium chlorite brought, and helps environmental protection.
Embodiment 2
See also accompanying drawing 2, present embodiment to the technological process of flax roving degumming and bleaching as shown in Figure 2.
The yarn for the treatment of degumming and bleaching adopts flax roving (rove of dew retting spinning, rove hank number is 20Nm) 200g.Flax roving is flooded sulfuric acid (sulfuric acid 10g/L, room temperature, 30 minutes) → washing, use hydrogenperoxide steam generator (bath raio 1: 15, hydrogen peroxide consumption 8g/L, pH=9.5, bleeding agent (C then
7-9H
15-19(CH
2CH
2O)
5OH) 5g/L, stabilizing agent 10g/L, 100 ℃ of temperature) handled 60 minutes, handle after washing, the degumming and bleaching processing of flax roving is finished in oven dry.Wherein, stabilizing agent (mass percent) is by diethylentriamine five methylenephosphonic acids (DTPMP) 8%, sepiolite 4%, montmorillonite 6%, di-iron trioxide 4%, magnesia 4%, aluminium oxide 3%, gluconic acid 6%, boric acid 10%, sodium metasilicate 2%, nonionic surface active agent (C
7-9H
15-19(CH
2CH
2O)
5OH) 4%, distilled water is composite to form.
Other condition and method are with embodiment 1.
Table 2 is main performance index contrasts of adopting embodiment 2 degumming and bleachings and conventional degumming and bleaching.
Table 2
Technology | Whiteness | Background color | Loss late (%) | Wet strong (g/500mm) | Breaking length (km) | Bar is done scoring (%) | The fiber crops particle | The spun yarn quality |
Common process | 51 | Yellow | 13.2 | 1300 | 17 | 70 | 13 | Second-class |
Embodiment 1 technology | 70 | Not obvious | 10.0 | 1310 | 18.8 | 90 | 6 | Excellent |
Can see by table 2 data, the flax roving hydrogen peroxide bleaching, whiteness, aberration, loss late, breaking length, bar are done the standard that indexs such as uniformity, numb particle, spun yarn quality can both meet or exceed common process.
Embodiment 3
See also accompanying drawing 2, present embodiment to the technological process of sodolin bleaching as shown in Figure 2.
Fabric to be bleached adopts sodolin (plain weave, 220g/m
2, 150 * 158 pieces/decimeter) and one of 30 * 40cm.Sodolin is rolled acid (sulfuric acid 20g/L, room temperature) → bank up (room temperature, 20 minutes n) → washing, use hydrogenperoxide steam generator (hydrogen peroxide consumption 8g/L, pH=10.5, bleeding agent (C then
7-9H
15-19(CH
2CH
2O)
5OH) 3g/L, stabilizing agent 6g/L, 100 ℃ of temperature) handled 40 minutes, handle after washing, the bleaching processing of sodolin is finished in oven dry.Sodolin after the bleaching is dyeed with following prescription.Wherein, stabilizing agent (mass percent) is by diethylentriamine five methylenephosphonic acids (DTPMP) 10%, sepiolite 3%, montmorillonite 6%, di-iron trioxide 6%, magnesia 4%, aluminium oxide 5%, gluconic acid 8%, boric acid 12%, sodium metasilicate 3%, nonionic surface active agent (C
7-9H
15-19(CH
2CH
2O)
5OH) 5%, distilled water is composite to form.
REACTIVE DYES B-4RFN 1%, Nacl 12~25g/L, levelling agent 5~10g/L, 85 ℃ of dyeing temperatures, dyeing time 40 minutes; The liquid of soaping: soap 4g/L, soda ash 2g/L, bath raio 1: 20.
Other condition and method are with embodiment 1.
Table 3 is to adopt the bleaching of embodiment 3 sodolins and the main performance index of conventional bleaching to contrast.Table 4 is contrasts of adopting embodiment 3 bleaching back sodolin dyeing and normal dyeing performance indications.Wherein the dyestuff dye uptake is measured and is calculated: take out fabric in dyeing under 80 ℃ after 60 minutes respectively, and clean three times with distilled water, and collect raffinate and washing lotion, transfer in the volumetric flask of 250mL, cooling, constant volume.Under the same conditions, measure its raffinate (A
Residual) and former dye liquor (A
0) absorbance, dye uptake (%)=(1-A
Residual/ A
0) * 100%; The evaluation of dyeing sample crock fastness is measured according to GB/T3920-1997 with the crock fastness instrument, and (GB251-1984) grades with the staining gray scale; The mensuration of soaping fastness is that DYED FABRICS is soaped in concentration is the soap solution of 5g/L, and temperature is 40 ℃, 30 minutes time, bath raio 1: 50; Washing is dried again.Grade with gray scale (GB25 1-1984) with the evaluation variable color.
Table 3
Technology | Whiteness (%) | Ultimate strength (N) | Elongation at break (%) | ||
Warp | Latitude | Warp | Latitude | ||
Common process | 78 | 568.6 | 547.3 | 7.8 | 50 |
Embodiment 3 technologies | 90 | 576.8 | 569.4 | 9.2 | 69 |
Table 4
Technology | Dye uptake (%) | Crock fastness (level) | Soaping fastness (level) | |
Do | Wet | |||
Common process | 72 | 4~5 | 4 | 4~5 |
Embodiment 3 technologies | 78 | 4~5 | 4 | 4~5 |
Can see by table 3,4; after sodolin adopts the bleaching technology of this kind environmental protection; whiteness, brute force, elongation at break can both meet or exceed the standard of common process; reduced pollutant discharging, help advantages such as cleaner production and environmental protection, the dyeability of the sodolin after handling through the bleaching technology of this environmental protection can reach the standard of common process dyeing.
Embodiment 4
See also accompanying drawing 2, present embodiment to the technological process of sodolin bleaching as shown in Figure 2.
Fabric to be bleached adopts linen grey cloth (plain weave, 220g/m
2, 150 * 158 pieces/decimeter) and one of 30 * 40cm.Sodolin is rolled acid (sulfuric acid 15g/L, room temperature) → bank up (room temperature, 30 minutes) → washing, use hydrogenperoxide steam generator (hydrogen peroxide consumption 10g/L, pH=9, bleeding agent (C then
7-9H
15-19(CH
2CH
2O)
5OH) 5g/L, stabilizing agent 10g/L, 100 ℃ of temperature) handled 60 minutes, handle after washing, the bleaching processing of sodolin is finished in oven dry.The dyeing prescription of sodolin after the bleaching by embodiment 4 dyeed.Wherein, stabilizing agent (mass percent) is by diethylentriamine five methylenephosphonic acids (DTPMP) 15%, sepiolite 8%, montmorillonite 10%, di-iron trioxide 6%, magnesia 4%, aluminium oxide 6%, gluconic acid 5%, boric acid 8%, sodium metasilicate 3%, fatty alcohol-polyoxyethylene ether 5%, distilled water is composite to form.
Other condition and method are with embodiment 1.
Table 5 is to adopt the bleaching of embodiment 4 sodolins and the main performance index of fabrics in general bleaching to contrast.
Table 6 is contrasts of adopting sodolin dyeing of embodiment 4 sodolins bleaching back and normal dyeing performance indications.
Table 5
Technology | Whiteness | Ultimate strength (N) | Elongation at break (%) | ||
Warp | Latitude | Warp | Latitude | ||
Common process | 78 | 568.6 | 547.3 | 7.8 | 50 |
Embodiment 4 technologies | 88 | 572.3 | 556.9 | 9.8 | 74 |
Table 6
Technology | Dye uptake (%) | Crock fastness (level) | Soaping fastness (level) | |
Do | Wet | |||
Common process | 72 | 4~5 | 4 | 4~5 |
Embodiment 4 technologies | 76 | 4~5 | 4 | 4~5 |
Can see that by table 5,6 after sodolin adopted the bleaching technology of this kind environmental protection, whiteness, brute force, elongation at break can both meet or exceed the standard of common process, have shortened process, have reduced the discharging of pollutant; Can reach the standard of common process dyeing through the dyeability of the sodolin after the bleaching technology processing of this environmental protection.
Claims (9)
1. stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax, it is characterized in that: by percentage to the quality, this stabilizing agent is by diethylentriamine five methylenephosphonic acids 5~15%, sepiolite 2~8%, montmorillonite 2~10%, di-iron trioxide 1~6%, magnesia 1~5%, aluminium oxide 1~8%, gluconic acid 2~12%, boric acid 6~20%, sodium metasilicate 1~6%, nonionic surface active agent 1~8% and distilled water are composite to form.
2. the stabilizing agent that is used for hydrogen peroxide degumming and bleaching of flax according to claim 1 is characterized in that: the structure of described nonionic surface active agent is:
C
nH
2n+1-O_CH
2CH
2O_
mH
N=7~18 wherein, m=5~9.
3. one kind according to each described preparation method who is used for the stabilizing agent of hydrogen peroxide degumming and bleaching of flax of claim 1~2, it is characterized in that: by percentage to the quality, with diethylentriamine five methylenephosphonic acids 5~15%, sepiolite 2~8%, montmorillonite 2~10%, di-iron trioxide 1~6%, magnesia 1~5%, aluminium oxide 1~8%, gluconic acid 2~12%, boric acid 6~20%, sodium metasilicate 1~6%, nonionic surface active agent 1~8% and distilled water mix, and stir, and obtain being used for the stabilizing agent of hydrogen peroxide degumming and bleaching of flax.
4. purposes according to claim 3 is characterized in that: the structure of described nonionic surface active agent is:
C
nH
2n+1-O_CH
2CH
2O_
mH
N=7~18 wherein, m=5~9.
5. one kind according to each described purposes that is used for the stabilizing agent of hydrogen peroxide degumming and bleaching of flax of claim 1~2, and it is characterized in that: this stabilizing agent is used for hydrogen peroxide degumming and bleaching of flax.
6. purposes according to claim 5 is characterized in that: the processing step of described stabilizing agent when being used for hydrogen peroxide degumming and bleaching of flax is: (1) rolls acid, and (2) pad the hydrogen peroxide bleaching liquor, (3) decatize, (4) washing.
7. purposes according to claim 6 is characterized in that: the technology of described pickling is: at room temperature roll acid with sulfuric acid 5~20g/L, wash with water after banking up;
The technology of described hydrogen peroxide bleaching is: hydrogen peroxide consumption 1~10g/L, pH=9~11, bleeding agent 1~5g/L, stabilizing agent 1~10g/L, bath raio 1: 10~50,100~102 ℃ of temperature, steaming time 0.5~1 hour.
8. purposes according to claim 7 is characterized in that: the structure of described bleeding agent is:
C
nH
2n+1-O_CH
2CH
2O_
mH
N=7~18 wherein, m=5~9.
9. purposes according to claim 7 is characterized in that: the described time of banking up is 15~30 minutes.
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CN107201642A (en) * | 2017-04-10 | 2017-09-26 | 浙江金莱诺纤维有限公司 | Flax high-quality yarn bleaching process |
CN111005205A (en) * | 2019-12-24 | 2020-04-14 | 烟台源明纺织科技有限公司 | Multifunctional pretreatment agent and application thereof in oxygen bleaching process |
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