CN102720056B - Low-temperature scouring agent as well as preparation method and application thereof - Google Patents

Low-temperature scouring agent as well as preparation method and application thereof Download PDF

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CN102720056B
CN102720056B CN201210208600.8A CN201210208600A CN102720056B CN 102720056 B CN102720056 B CN 102720056B CN 201210208600 A CN201210208600 A CN 201210208600A CN 102720056 B CN102720056 B CN 102720056B
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low temperature
bleaching
cotton
agent
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CN102720056A (en
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刘瑞宁
冯继学
曹军平
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HEBEI NINGFANG (GROUP) CO Ltd
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HEBEI NINGFANG (GROUP) CO Ltd
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Abstract

The invention discloses a low-temperature scouring agent and application thereof in a pretreatment process of cotton and cotton blend fabric. The low-temperature scouring agent comprises the components according to a weight ratio: 22-28% of fatty acid derivative Diacid X, 13-17% of isomeric alcohol TO-7, 4-6% of isomeric alcohol XP-90, 8-12% of sec-alkyl sodium sulfonate SAS-60, 8-12% of monoalkyl bis-sulphonate and the balance of deionized water. Applied to the pretreatment process of cotton and cotton blend fabric, the low-temperature scouring agent can improve the traditional high-temperature high-basicity cooking and bleaching processes into a low-temperature low-basicity cooking and bleaching combined short-flow process, is economical and environment-friendly, and is excellent in pretreatment effect of cotton and cotton blend fabric.

Description

A kind of low temperature scouring agent, its preparation method and application thereof
Technical field
The present invention relates to destarch, kiering, the bleaching pre-processing process of cotton and BLENDED FABRIC thereof.
Background technology
In recent years in textile auxiliary's consumption structure in market, West Europe, if calculate by used additives such as pre-treatment, printing and dyeing and rear arrangements, pre-treatment auxiliary agent accounts for 9.3%, printing and dyeing assistant accounts for 38.7%, and post-finishing agent accounts for 52.O%; In textile auxiliary's consumption structure of China, only add up roughly with used additives such as pre-treatment, printing and dyeing and rear arrangements, pretreating reagent accounts for 18.4%, and printing and dyeing assistant accounts for 46.7%, and post-finishing agent only accounts for 34.9% left and right.Particularly, the energy consumption of China's pre-treatment processing and water consumption and blowdown flow rate occupy larger ratio in printing and dyeing production process, and product specification lower, lack energy-saving and emission-reducing and high-performance kind, poor stability, active ingredient is low, product standard seriously lags behind, lack brand, directly has influence on the stability of fabric quality.And this be textile industry technology upgrading, energy-saving and emission-reduction, the key that reduces costs, increase the benefit.
According to interrelated data introduction, COTTON FABRIC bleaching and washing water consumption account for 75% of dyeing and printing process total water consumption, but COD value only accounts for 5%, and pollutional load is 8%; COD value and pollutional load that destarch and refining process produce account for 75%, but water consumption is only 5%; The waste water share that dyeing produces is 10%~20%, and the pollutional load of generation is 17%." three height " (energy consumption is high, water consumption is high and COD value of waste water is high) problem that cotton dyeing processing exists, relevant with the caustic soda pre-treatment process generally using at present.Therefore, the short flow process new product of the low alkali of the low temperature of research and extension energy-saving and emission-reduction, new technology become the task of top priority.
Pre-treatment for a long time all adopts traditional three-steps process that moves back, boils, floats.Can the key of scouringing and bleaching be realize even, saturating, clean (capillary effect >=8cm/30min, whiteness >=75%, destarch rate >=6 grade).Report from existing research, the study route of low temperature kiering and cold bleaching is not outer is biology enzyme and the large class of chemical method two.Use biology enzyme carry out destarch, kiering and bleaching in PH=5~6,60~80 DEG C, 30~60min can complete, its key is to select enzyme preparation.Use many decades with amylase destarch, but it but exists many difficulties to the effect of composite mortar, can only remove specific slurry and cannot remove other slurry, use lipase, pectase, protease, cellulase, hemicellulase to remove also basic feasible solution of commensal.Therefore, using separately enzyme preparation to carry out kiering to COTTON FABRIC only produces in indivedual factories.The problems such as chemical method low temperature Scouring and bleaching process report is more, but in use still has certain problem, as high in auxiliary dosage or environmental protection.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of low temperature scouring agent, its preparation method and the application in cotton kind fabric pre-treatment process thereof, this low temperature scouring agent can be improved to high-alkali traditional high temperature boiling and bleaching process the few soda boiling of low temperature and float abbreviated system, economic environmental protection and the pre-treatment effect excellence to cotton and BLENDED FABRIC thereof of unification.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows.
A kind of low temperature scouring agent, it comprises by weight: derivative of fatty acid 22%~28%, isomery alcohol 17%~23%, Seconary Alkane Sulphonate Sodium 8%~12%, monoalkyl diphenyl ether disulfonate 8%~12%, surplus is deionized water.
As a preferred technical solution of the present invention, above-mentioned low temperature scouring agent comprises by weight: derivative of fatty acid Diacid X 22%~28%, isomery alcohol TO-713%~17%, isomery alcohol XP-90 4%~6%, Seconary Alkane Sulphonate Sodium SAS-60 8%~12%, monoalkyl diphenyl ether disulfonate 8%~12%, surplus is deionized water.
As a preferred technical solution of the present invention, above-mentioned low temperature scouring agent comprises by weight: derivative of fatty acid Diacid X 25%, isomery alcohol TO-715%, isomery alcohol XP-90 5%, Seconary Alkane Sulphonate Sodium SAS-60 10%, monoalkyl diphenyl ether disulfonate 10%, surplus is deionized water.
The preparation method of above-mentioned low temperature scouring agent: according to above-mentioned formula, various raw materials are mixed, be slowly warmed up to 65 DEG C~75 DEG C, naturally cooling after stirring at low speed 15min~20min.
The few alkali short-flow pre-treating process of low temperature of the first cotton and BLENDED FABRIC thereof, is applicable to conventional needle fabric, and its step comprises:
A, boil and float: cotton and BLENDED FABRIC grey cloth thereof boil in floating working solution and boil and float 55min~65min at 78 DEG C~82 DEG C; Wherein, described in, boiling the formula that floats working solution is: the H that low temperature scouring agent 1.5g/L~2g/L claimed in claim 1, NaOH 0.9g/L~1.1g/L, volume fraction are 30% 2o 25.5g/L~6.5g/L, all the other are water;
B, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
The few alkali short-flow pre-treating process of low temperature of the second cotton and BLENDED FABRIC thereof, is applicable to frivolous plain weave, corduroy class conventional needle fabric, and its step comprises:
A, low temperature are banked up: cotton and BLENDED FABRIC grey cloth thereof pad to boil and float working solution, pick-up 90%~120%, 38 DEG C~42 DEG C 10h~12h that bank up; Wherein, described in, boiling the formula that floats working solution is: the H that low temperature scouring agent 6g/L~8g/L claimed in claim 1, volume fraction are 30% 2o 210g/L~15g/L, the low temperature agent 18g/L~22g/L that scourings and bleaching, all the other are water;
B, hot water wash: above walk 93 DEG C~97 DEG C washing 12min~18min for products obtained therefrom;
C, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
The few alkali short-flow pre-treating process of low temperature of the third cotton and BLENDED FABRIC thereof, is applicable to thick and heavy or contains slurry, the more knitting or woven of seed coat class impurity, and its step comprises:
A, traditional destarch processing: cotton and BLENDED FABRIC grey cloth thereof pad destarch enzyme working solution, 98 DEG C of decatize 3min, 90 DEG C of washing 5min, dry;
B, low temperature are banked up: above walk gained and pad to boil and float working solution, pick-up 90%~120%, 38 DEG C~42 DEG C 10h~12h that bank up; Wherein, described in, boiling the formula that floats working solution is: the low temperature claimed in claim 1 H that agent 18g/L~22g/L, volume fraction are 30% that scourings and bleaching 2o 210g/L~15g/L, low temperature scouring agent 6g/L~8g/L, all the other are water;
C, decatize: the low temperature products obtained therefrom decatize 18min~22min under 100 DEG C of conditions that banks up;
D, hot water wash: above walk 93 DEG C~97 DEG C washing 12min~18min for products obtained therefrom;
E, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
As the optimal technical scheme of the second and the third pre-treatment process, the agent of scouringing and bleaching of described low temperature comprises by weight: anhydrous sodium metasilicate 90, metasilicate pentahydrate sodium 360, SODIUM PERCARBONATE 135, soda ash 225, caustic soda 18, isomery C10 ethoxy compound 36, sorbitan fatty acid ester 36, dicyandiamide 100.
The beneficial effect that adopts technique scheme to produce is:
Low-temperature refining agent of the present invention is to be formed by the extremely strong surfactant compound of multiple emulsifying capacity, it can reduce kiering liquid surface tension, improve the permeability of alkali lye and the wettability of cotton fiber, by fully emulsified the expanded hydrolysate in kiering process and increase to greatest extent its solubility in water, thereby improve positive reaction speed, reduce kiering temperature, kiering effect is strengthened greatly;
Low-temperature refining agent of the present invention coordinates the low temperature agent of scouringing and bleaching to use, can replace routine to move back in boiling and bleaching process the auxiliary addition agents such as a large amount of caustic soda that use, also make pre-treatment process flow process shorten (move back and boil unification), high-temperature process (decatize) time shorten simultaneously, thereby significantly reduce COD, BOD value in cost, energy consumption, water consumption and the industrial wastewater of pre-treatment processing, also reduced sewage disposal expense simultaneously, make comprehensive process cost decline 32%-38% left and right, there is higher economic worth and social value; Its concrete effect is described below:
1. 98 DEG C that the treatment temperature of knitted fabric are required by common process are reduced to 80 DEG C (claim 4); For more slim fabric, even only need that normal temperature is banked up, hot water wash two steps operations can (claim 5);
2. the destarch in conventional pre-treatment, kiering, bleaching process are reduced to boiling of new technology of the present invention and float unification, make the pre-treatment time shorten 29min of knitted fabric above, more than the pre-treatment time shorten 40min of woven;
3. the low temperature of the present invention agent alkalinity of scouringing and bleaching is lower, there is the multiple efficacies such as hydrogen peroxide stabilizer, alkaline agent, chelated dispersants and scouring penetrant simultaneously, coordinate the low-temperature refining agent of claim 7, replace the auxiliary addition agents such as the conventional caustic soda that move back a large amount of uses in boiling and bleaching process, make knitted cloth processing cost per ton reduce by 81.52 yuan, cost-saving 671.12 yuan of every myriametre woven;
4. effectively improve and boil the quality of floating rear semi-products, be in particular in: fabric whiteness reaches more than 76.5%, thin kind capillary effect≤2.5sec in instantaneous capillary effect≤5sec(), thin kind capillary effect >=11cm in 30min capillary effect >=8.5cm(), substantially suitable with traditional handicraft, strength loss≤12.6%(moves back and boils strength loss≤18~25% floating well below routine);
5. boil that to float working solution stability in use high, reduce discharge of wastewater and disposal cost, and reduce COD/BOD value wherein.
Detailed description of the invention
Following examples describe the present invention in detail.Various raw material used in the present invention and items of equipment are conventional commercially available prod, all can be bought directly and be obtained by market.
Embodiment 1
A kind of low temperature scouring agent, it specifically comprises following composition: Diacid X 25%(derivative of fatty acid, Shanghai Suo Kai Industrial Co., Ltd.), TO-7 15%(isomery alcohol, Zhejiang development of evil in febrile disease Import and Export Co., Ltd.), XP-905% (isomery alcohol, Jin Chang Chemical Co., Ltd.), SAS-6010%(Seconary Alkane Sulphonate Sodium, BASF AG), Gemini quaternary ammonium salt T-15010%(monoalkyl diphenyl ether disulfonate, gram Lay benefactor department), surplus is deionized water.
Embodiment 2
The preparation method of above-mentioned low-temperature refining agent: after various raw materials being mixed according to the formula of embodiment 1, be slowly warmed up to 70 DEG C and carry out low speed and fully stir 15min~20min, can pack after naturally cooling.
Embodiment 3
The few alkali short-flow pre-treating process of low temperature of cotton and BLENDED FABRIC thereof, is applicable to conventional needle fabric, and its step comprises:
A, boil and float: cotton and BLENDED FABRIC grey cloth thereof boil in floating working solution and boil and float 6min at 80 DEG C; Wherein, described in, boiling the formula that floats working solution is: low temperature scouring agent 1.7g/L, the NaOH 1g/L described in embodiment 1, the H that volume fraction is 30% 2o 26g/L, all the other are water;
B, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
Embodiment 4
The few alkali short-flow pre-treating process of low temperature of cotton and BLENDED FABRIC thereof, is applicable to frivolous plain weave, corduroy class conventional needle fabric, and its step comprises:
A, low temperature are banked up: cotton and BLENDED FABRIC grey cloth thereof pad to boil and float working solution, 110%, 40 DEG C of 10h~12h that banks up of pick-up, wherein, described in, boiling the formula that floats working solution is: the low temperature of embodiment 1 H that agent 20g/L, volume fraction are 30% that scourings and bleaching 2o 212g/L~13g/L, low temperature scouring agent 6g/L~8g/L, all the other are water, wherein, the low temperature agent of scouringing and bleaching specifically comprises following composition: anhydrous sodium metasilicate 90g (powdery, sodium oxide molybdena 50.5 ± 1%, Qingdao Jiarun Chemical Co., Ltd.), metasilicate pentahydrate sodium 360g (particle, sodium oxide molybdena 28.5~30%, Qingdao Jiarun Chemical Co., Ltd.), SODIUM PERCARBONATE 135g(particle, active oxygen>=13%, Henan Hongsheng Biochemical Co., Ltd.), soda ash 225g(content 99.8%, auspicious Desheng, Weifang Chemical Co., Ltd.), caustic soda 18g (content 96%, Zibo rising sun boat chemical industry), XP-90 36g(isomery C10 ethoxy compound, BASF AG), S-60 36g (sorbitan fatty acid ester, Hai'an, Jiangsu Province petrochemical industry), dicyandiamide 100g (content>=98%, the abundant auspicious chemical industry in Henan), the scouring and bleaching preparation technology of agent of this low temperature is: after according to above-mentioned formula, various raw materials being mixed, fully stir, then pack, packaging and will guarding against damp while storing,
B, hot water wash: above walk 95 DEG C of washing 15min for products obtained therefrom;
C, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
Embodiment 5
The few alkali short-flow pre-treating process of low temperature of cotton and BLENDED FABRIC thereof, is applicable to thick and heavy or contains slurry, the more knitting or woven of seed coat class impurity, and its step comprises:
A, traditional destarch processing: cotton and BLENDED FABRIC grey cloth thereof pad destarch enzyme working solution, 98 DEG C of decatize 3min, 90 DEG C of washing 5min, dry;
B, low temperature are banked up: cotton and BLENDED FABRIC grey cloth thereof pad to boil and float working solution, 110%, 40 DEG C of 10h~12h that banks up of pick-up, wherein, described in, boiling the formula that floats working solution is: the low temperature of embodiment 1 H that agent 20g/L, volume fraction are 30% that scourings and bleaching 2o 212g/L~13g/L, low temperature scouring agent 6g/L~8g/L, all the other are water, wherein, the low temperature agent of scouringing and bleaching specifically comprises following composition: anhydrous sodium metasilicate 90g (powdery, sodium oxide molybdena 50.5 ± 1%, Qingdao Jiarun Chemical Co., Ltd.), metasilicate pentahydrate sodium 360g (particle, sodium oxide molybdena 28.5~30%, Qingdao Jiarun Chemical Co., Ltd.), SODIUM PERCARBONATE 135g(particle, active oxygen>=13%, Henan Hongsheng Biochemical Co., Ltd.), soda ash 225g(content 99.8%, auspicious Desheng, Weifang Chemical Co., Ltd.), caustic soda 18g (content 96%, Zibo rising sun boat chemical industry), XP-90 36g(isomery C10 ethoxy compound, BASF AG), S-60 36g (sorbitan fatty acid ester, Hai'an, Jiangsu Province petrochemical industry), dicyandiamide 100g (content>=98%, the abundant auspicious chemical industry in Henan), the scouring and bleaching preparation technology of agent of this low temperature is: after according to above-mentioned formula, various raw materials being mixed, fully stir, then pack, packaging and will guarding against damp while storing,
C, decatize: the low temperature products obtained therefrom decatize 20min under 100 DEG C of conditions that banks up;
D, hot water wash: above walk 96 DEG C of washing 17min for products obtained therefrom;
E, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
The scientific experimentation of embodiment 6(low-temperature refining agent performance)
1 test portion
1.1 materials and instrument
Material 26 spure cotton knitting cloth, Quality Pure Cotton Yarn Production card 145/147cm 29tex × 29tex425 root/10cm × 228 piece/10cm
The agent (being designated as: AAA) of scouringing and bleaching of auxiliary agent low temperature, low-temperature refining agent (being designated as: BBB), the concise bleeding agent of FRD-88 (Fu Run Dehua, Xingtai work), 30%H 2o 2analyze pure (western Gansu Province chemical industry), caustic soda is analyzed pure (western Gansu Province chemical industry), hydrogen peroxide bleaching stabilizer DA-1(Shijiazhuang Hua Da), chelated dispersants HD-540(Shijiazhuang Hua Da);
The desk-top padding machine of instrument MU504A (Beijing textile material research institute), DHG-9076A electric heating constant-temperature blowing drying box (the above grand experimental facilities of Nereid Co., Ltd), P-3-07523 dryer (Nantong Bora Weaving device Co., Ltd), XH-KG66 high temperature sample dyeing machine (Wei Laier company), YG-781 capillary effect analyzer, WSB-II whiteness instrument, YG-026H cryotronics tensometer (Ningbo textile Instrument Factory); MH012-20 type gas singeing machine (Taizhou dyeing machine), LM022-220-R moves back and boils rinsing combination machine (Zhejiang red flag), the straight roller mercerizing range of LM172-9-180 (Huangshi machinery), SWR-1200 normal temperature and pressure dye jigger (Wuxi HTC), MONFORTS-328 stenter (vertical letter Monforts), LMA-4518 preshrinking machine (Zhengzhou textile machine)
The pre-treatment process prescription of 1.2 different fabrics
The pre-treatment process formula of the different fabrics of table 1
1.3 method of testing
1.3.1AAA, BBB performance test
(1) alkalinity: the preparation mass concentration low temperature that is 1~6g/L the agent AAA working solution of scouringing and bleaching, measure its pH value, calculate alkali content.
(2) permeability (canvas settling test): the Low Drift Temperature of preparing respectively mass concentration and be 1~6g/L scouring and bleaching AAA and low-temperature refining agent BBB working solution, get 2 × 2cm standard canvas (18tex × 18tex) and be placed in working solution, with stopwatch accurate recording canvas from contact liquid level to start sink time.
(3) spumescence: get respectively 1g low temperature and scouring and bleaching in agent AAA and BBB to 50g water, pipette 15ml and be placed in 100ml test tube after it fully dissolves, fluctuate 20 times, observe liquid level foaming situation, and record foam height over time.
(4) chelating ability: with reference to GB/T21884-2008 " mensuration of textile auxiliary's chelating agent sequestering power ", utilize the commercially available chelated dispersants of titration measuring and low temperature to scouring and bleaching agent AAA to Ca 2+, Fe 2+and Mg 2+sequestering power.
1.3.2 decomposing hydrogen dioxide solution rate test
Adopt permanganimetric method, measure respectively the hydrogen peroxide mass concentration P after different time before bleaching and after bleaching 0and P 1, calculate resolution ratio by formula (1).
Formula (1): decomposing hydrogen dioxide solution rate=(P 0-P 1)/P 0× 100%
1.3.3 COTTON FABRIC bleaching effect test
(1) whiteness: by folding 4 layers of sample, adopt WSB-II whiteness instrument to measure 4 times, average.
(2) capillary effect: press FZ/T 01071-1999 " textiles capillary effect determination of test method ".
(3) mass loss rate: the mass M of measuring fabric grey cloth 0with the mass M after bleaching 1, by the mass loss rate of formula (2) calculating fabric.
Formula (2): mass loss rate=(M 0-M 1)/M 0× 100%
(4) ultimate strength: the ultimate strength of fabric is pressed GB/T3923-1997 " textile fabric tensile property part 1: the mensuration galley proof method of ultimate strength and extension at break " and measured.
2 results and discussion
The performance test of 2.1AAA, BBB
2.1.1 alkalinity
The AAA of the configuration different quality concentration working solution of scouringing and bleaching, measures its pH value and calculates alkali content, the results are shown in Table 2.
Table 2 variable concentrations AAA scouring and bleaching pH value and the alkalinity of liquid
Figure BDA00001802118500111
As can be seen from Table 2, low temperature scouring and bleaching agent AAA alkalinity lower be 26.63%.It is 10.5 left and right that the working solution pH value of COTTON FABRIC hydrogen peroxide bleaching requires, and AAA mass concentration pH value in the time of 3g/L is 10.7, the requirement of best pH value 10.5-10.8 when composite oxygen is floated.Therefore, in general technology formula, need to add the 3g/L low temperature agent AAA that scourings and bleaching can meet technological requirement.
2.1.2 permeability
Prepare respectively the common refining agent FRD-88 of 1~6g/L and low-temperature refining agent BBB working solution, test the permeability of the two, the results are shown in Table 3.
Permeability/the s of the different refining agents of table 3
Figure BDA00001802118500112
As can be seen from Table 3, the sedimentation time of low-temperature refining agent BBB is 4~15s, and the sedimentation time of common refining agent FRD-88 is 10~60s.In general pre-treatment process, it is 5~20s that the sedimentation time of refining agent is required, and therefore low-temperature refining agent BBB is applicable to pre-treatment process.
2.1.3 spumescence
The scouring and bleaching foaming characteristic of agent AAA, low-temperature refining agent BBB of test for low temperature, in table 4.
The foaming characteristic of table 4 AAA, BBB
As can be seen from Table 4, AAA shakes after 20 times, drops to 20ml at 6min inner foam height by 65ml, afterwards along with the prolongation foam height of time changes little.This illustrates that its foaming characteristic is lower; After BBB concussion 20 times, drop to 20ml at 1min inner foam height by 40ml, afterwards along with the prolongation foam height of time changes little.This illustrates that its foaming characteristic is also very low, and has certain bubble ability that presses down.
2.1.4 chelating ability
AAA counterweight metallic ions Ca 2+, Fe 2+and Mg 2+have certain sequestering power, relatively the sequestering power of itself and commercially available common chelated dispersants, the results are shown in Table 5.
The sequestering power comparison of the different dispersants of table 5
Metal ion/(mg.g-1) Ca 2+ Fe 2+ Mg 2+
EDTA 214.06 504.78 176.78
Chelated dispersants HD-540 180.54 276.68 94.56
The low temperature agent AAA that scourings and bleaching 120.33 249.64 82.34
As can be seen from Table 5, the low temperature agent AAA counterweight metallic ions Ca of scouringing and bleaching 2+, Fe 2+and Mg 2+there is certain sequestering power, but compared with a little less than the sequestering power of EDTA and commercially available common chelated dispersants.In view of this, adding visual water quality and the concrete condition such as grey quality in man-hour, add separately appropriate conventional chelated dispersants.
2.1.5 the stability to hydrogen peroxide
In hydrogen peroxide bleaching process, be subject to the high-alkali catalyticing decomposition action of heavy metal ion, metal fillings and high temperature and decomposition occurs for fear of hydrogen peroxide, need in liquid, add stabilizing agent scouringing and bleaching.Low temperature scouring and bleaching agent AAA to the stablizing effect of hydrogen peroxide in table 6.
The stablizing effect of table 6 AAA to hydrogen peroxide
Figure BDA00001802118500131
As can be seen from Table 6, when the temperature of scouringing and bleaching is 100 DEG C, in the situation that not adding stabilizing agent, hydrogen peroxide has substantially decomposed in 30min; Add the decomposition of hydrogen peroxide after agent AAA of scouringing and bleaching of the low temperature of 3g/L to need 40min left and right, the stablizing effect of hydrogen peroxide stabilizer DA-1 is suitable with adding.So, not needing to add separately hydrogen peroxide stabilizer using low temperature to scouring and bleaching in the technique of agent AAA, this is also to use one of reason that this product cuts down finished cost.
2.2AAA low temperature Scouring and bleaching process is optimized
2.2.1AAA the impact of mass concentration on the effect of scouringing and bleaching
Change the low temperature agent AAA mass concentration of scouringing and bleaching, measure it to the scouring and bleaching impact of effect of COTTON FABRIC, the results are shown in Table 7.
The impact of table 7 AAA mass concentration on the effect of scouringing and bleaching
AAA/g.L -1 1 2 3 4
Whiteness/% 74.6 77.6 77.7 78.7
Capillary effect/cm.30min -1 4 8 9 9
Strength loss rate/% 8.6 9.2 9.6 11
Mass loss rate/% 9.2 9.2 10.4 13
As can be seen from Table 7, along with the scouring and bleaching increase of agent AAA consumption of low temperature, whiteness, the capillary effect of fabric significantly improve, and when particularly AAA mass concentration is 1~3g/L, to promote effect more obvious for the capillary effect of fabric.But when AAA mass concentration is increased to after 4g/L, the whiteness of fabric and capillary effect change little, strength loss rate is up to 11%, and the mass loss rate of fabric is 13%.Consider, the consumption of low-temperature refining agent AAA is chosen as 2~3g/L.
2.2.2 the impact of hydrogen peroxide mass concentration on the effect of scouringing and bleaching
Change the mass concentration of hydrogen peroxide, measure it to the scouring and bleaching impact of effect of COTTON FABRIC, the results are shown in Table 8.
The impact of table 8 hydrogen peroxide mass concentration on the effect of scouringing and bleaching
30%H 2O 2/g.L -1 2 4 6 8 10
Capillary effect/cm.30min -1 3.5 6.5 8 9 10
Whiteness/% 68.3 72.3 77.6 78.1 79.4
Strength loss rate/% 8.2 8.6 9.6 11.6 15.6
Mass loss rate/% 9.2 9.6 10.4 13 14.2
As can be seen from Table 8, along with the increase of hydrogen peroxide mass concentration, whiteness and the capillary effect of COTTON FABRIC obviously promote, and the mass loss rate of strength loss rate and fabric increases.Hydrogen peroxide mass concentration is increased to after 8g/L, and the whiteness of COTTON FABRIC promotes few, and strength loss rate is up to 15.6%, and afterwards, hydrogen peroxide mass concentration is more remarkable on the impact of strength loss rate.Consider, 30% hydrogen peroxide mass concentration is chosen as 6g/L.
2.2.3 the impact for the treatment of temperature on the effect of scouringing and bleaching
Change treatment temperature, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 9.
The impact of table 9 refining temperature on the effect of scouringing and bleaching
Refining temperature/DEG C 40 60 80 90 100
Capillary effect/cm.30min -1 0 3 8 9 9.5
Whiteness/% 55.3 63.2 77.6 78.9 79.1
Strength loss rate/% 6.8 7.6 9.6 13.6 15.6
Mass loss rate/% 9.2 10.6 11.4 13 14.6
As can be seen from Table 9, along with the rising of the temperature of scouringing and bleaching, the whiteness of COTTON FABRIC, capillary effect all can obviously promote.The factor considerations such as synthesis energy saving, refining temperature is selected 80-85 DEG C and is advisable.
2.2.4 the impact of processing time on the effect of scouringing and bleaching
Change the processing time, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 10.
The impact of table 10 processing time on the effect of scouringing and bleaching
Time/min 15 30 45 60 75
Capillary effect/cm.30min -1 0 4.5 6.5 8 8.4
Whiteness/% 68.3 70.2 74.6 77.9 78.3
Strength loss rate/% 6.8 7.6 9.6 13.6 15.6
Mass loss rate/% 9.2 10.6 11.4 13 14.6
As can be seen from Table 10, along with the prolongation of refining time, the whiteness of COTTON FABRIC slightly improves, and after the time extends to 60min, the capillary effect of COTTON FABRIC changes not quite, but strength loss improves.Consider, refining time is chosen as 60min.
2.2.5 the impact of amount of caustic soda on the effect of scouringing and bleaching
Change the processing time, measure the effect of scouringing and bleaching of cotton fabrics, the results are shown in Table 11.
The impact of table 11 amount of caustic soda on the effect of scouringing and bleaching
NaOH/g.L -1 0 1 2 3
Whiteness/% 71.4 74.6 74.8 75.1
Capillary effect/cm.30min -1 6 8.5 9 9
Strength loss rate/% 7.8 8.6 10.6 15.6
Mass loss rate/% 9.2 11.6 12.8 16
As can be seen from Table 11, with the increase of amount of caustic soda, the whiteness of COTTON FABRIC improves, and capillary effect changes little, and strength loss rate and mass loss rate are increasing gradually.When amount of caustic soda during at 1g/l whiteness, the capillary effect of COTTON FABRIC all can meet the requirement of follow-up dyeing and finishing processing.Consider, amount of caustic soda is chosen as 1g/l.
In sum, the low temperature of AAA soaks and floats prescription and can be defined as: AAA 2g/l, NaOH1g/l, 30%H 2o 26g/l, technique is: 80 DEG C × 60min.
The technique for applying optimization of 2.3 low temperature scouring agent BBB
2.3.1BBB the impact on the effect of scouringing and bleaching
Change low-temperature refining agent BBB consumption, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 12.
The impact of table 12 BBB consumption on the effect of scouringing and bleaching
BBB/g.L -1 0 1 1.5 2
Whiteness/% 68.9 73.9 76.3 76.5
Capillary effect/cm.30min -1 2 7 11.5 13
Strength loss rate/% 7.8 8.6 10.6 15.6
Mass loss rate/% 9.2 11.6 12.8 16
As can be seen from Table 12, along with the increase of BBB consumption, whiteness, the capillary effect of COTTON FABRIC are all greatly increased, and strength loss rate and mass loss rate change little.In the time that its consumption reaches 1.5g/L, the whiteness of COTTON FABRIC, capillary effect all can meet the requirement of follow-up dyeing and finishing processing.Consider, BBB consumption is chosen as 1.5~2g/l.
2.3.2 the impact of amount of caustic soda on the effect of scouringing and bleaching
Change amount of caustic soda, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 13.
The impact of table 13 amount of caustic soda on the effect of scouringing and bleaching
NaOH/g.L -1 0 1 1.5 2 2.5 3
Whiteness/% 58.9 73.7 75.3 76.5 75.8 76.2
Capillary effect/cm.30min -1 4 7 8.5 13 12.8 12.6
Strength loss rate/% 6.8 8.6 10.6 12.6 12.8 13.6
Mass loss rate/% 7.2 9.6 11.8 13.6 14.2 15.6
As can be seen from Table 13, with the increase of amount of caustic soda, the whiteness of COTTON FABRIC, capillary effect all can improve.When its consumption reaches after 2g/L, whiteness, the capillary effect of COTTON FABRIC no longer include raising, and strength loss rate and mass loss rate are also continuing increase.Consider, amount of caustic soda is chosen as 1.5~2g/l.
2.3.3 the impact of hydrogen peroxide mass concentration on the effect of scouringing and bleaching
Change the mass concentration of hydrogen peroxide, measure it to the scouring and bleaching impact of effect of COTTON FABRIC, the results are shown in Table 14.
The impact of table 14 hydrogen peroxide mass concentration on the effect of scouringing and bleaching
30%H 2O 2/g.L -1 2 4 6 8 10 12
Whiteness/% 68.3 72.3 77.6 79.1 79.4 68.3
Capillary effect/cm.30min -1 6.5 7.5 10 12 14 6.5
Strength loss rate/% 7.2 8.6 10.6 12.6 12.8 14.6
Mass loss rate/% 9.4 11.6 14.6 16 16.5 18.8
As can be seen from Table 14, along with the increase of hydrogen peroxide mass concentration, whiteness and the capillary effect of COTTON FABRIC obviously promote, and the mass loss rate of strength loss rate and fabric increases.Hydrogen peroxide mass concentration is increased to after 8g/L, and the whiteness of COTTON FABRIC promotes few, and strength loss rate is up to 16%, and afterwards, hydrogen peroxide mass concentration is more remarkable on the impact of strength loss rate.Consider, 30% hydrogen peroxide mass concentration is chosen as 6g/L.
2.3.4 the impact for the treatment of temperature on the effect of scouringing and bleaching
Change treatment temperature, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 15.
The impact of table 15 refining temperature on the effect of scouringing and bleaching
Refining temperature/DEG C 40 60 80 90 100
Whiteness/% 59.3 68.2 77.6 80.9 83.1
Capillary effect/cm.30min -1 0 5.2 12 13.5 15.5
Strength loss rate/% 8.8 9.6 10.6 12.6 17.8
Mass loss rate/% 9.6 11.8 12.9 14.6 19.2
As can be seen from Table 15, along with the rising of the temperature of scouringing and bleaching, the whiteness of COTTON FABRIC, capillary effect all can obviously promote, and strength loss rate and mass loss rate are also in continuous increase.Consider, refining temperature is chosen as 80-85 DEG C.
2.3.5 the impact of processing time on the effect of scouringing and bleaching
Change the processing time, measure the effect of scouringing and bleaching of COTTON FABRIC, the results are shown in Table 16.
The impact of table 16 processing time on the effect of scouringing and bleaching
Time/min 15 30 45 60 75
Whiteness/% 68.3 70.2 74.6 77.9 78.3
Capillary effect/cm.30min -1 5.5 7.5 9.5 12 12.5
Strength loss rate/% 8.8 9.6 10.6 12.6 16.8
Mass loss rate/% 9.8 11.6 12.8 13.6 19.2
As can be seen from Table 16, along with the prolongation of refining time, the whiteness of COTTON FABRIC slightly improves, and capillary effect changes little, and strength loss rate and mass loss rate are in continuous increase.Consider, the selection of time of scouringing and bleaching is 40--60min.
In sum, BBB low temperature soaks the prescription floating and can be defined as: BBB 1.5~2g/l, NaOH 2g/l 30%H 2o 26g/L, technique is: 80 DEG C × 60min.
Cold dome/short steaming the technology preparation of 2.4 cotton Woven Fabricss is inquired into
2.4.1AAA the impact of consumption on cold batching process effect
Change the low temperature agent AAA consumption of scouringing and bleaching, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 17.
The impact of table 17 AAA consumption on cold batching process effect
AAA/g.L -1 10 15 20 25 30
Whiteness/% 74.2 77.3 77.4 79.7 79.9
Capillary effect/cm.30min -1 5 6.5 8 8.5 9.5
Strength loss rate/% 8.8 9.2 10.6 12.6 16.8
Mass loss rate/% 9.1 10.6 12.8 13.6 19.2
As can be seen from Table 17, along with the scouring and bleaching increase of agent AAA consumption of low temperature, whiteness, the capillary effect of fabric are all improved to some extent, and strength loss rate and mass loss rate also increase to some extent.Consider, the consumption of AAA is chosen as 20g/L.
2.4.2BBB the impact of consumption on cold batching process effect
Change low-temperature refining agent BBB consumption, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 18.
The impact of table 18 BBB consumption on cold batching process effect
BBB/g.L -1 0 2 4 6 8 10
Whiteness/% 73.5 76.4 77.4 79.4 80.3 79.6
Capillary effect/cm.30min -1 0 4.9 6.5 8.5 11 10.6
Strength loss rate/% 8.8 9.2 10.6 10.9 11.8 12.8
Mass loss rate/% 9.1 10.6 12.8 13.2 12.8 13.1
As can be seen from Table 18, along with the increase of BBB consumption, whiteness, the capillary effect of fabric are all improved to some extent, and strength loss rate and mass loss rate change little; When the consumption of BBB is increased to after 8g/L, the whiteness of fabric and capillary effect no longer include obvious raising.Consider, the consumption of BBB is chosen as 6~8g/L.
2.4.3 the impact of hydrogen peroxide consumption on cold batching process effect
Change hydrogen peroxide consumption, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 19.
Table 19 H 2o 2the impact of consumption on cold batching process effect
30%H 2O 2/g.L -1 0 5 10 15 20
Whiteness/% 59.5 71.5 77.0 79.2 79.9
Capillary effect/cm.30min -1 9.1 9.7 11 11 11.5
Strength loss rate/% 8.6 9.2 10.6 11.6 18.8
Mass loss rate/% 9.3 10.6 10.8 12.6 19.8
As can be seen from Table 19, along with the increase of hydrogen peroxide consumption, the whiteness of fabric significantly improves, and capillary effect also has increase to a certain degree, and strength loss rate and mass loss rate also have increase to a certain degree.After the consumption of hydrogen peroxide reaches 15g/L, whiteness and the capillary effect of fabric are no longer significantly improved.Consider, the consumption of hydrogen peroxide is chosen as 10~15g/L.
2.4.4 the impact of time on cold batching process effect of banking up
Change and bank up the time, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 20.
Table 20 H 2o 2the impact of consumption on cold batching process effect
Time/h 8 10 12 15 20
Whiteness/% 74.5 76.5 77.0 79.2 79.9
Capillary effect/cm.30min -1 9.1 9.7 11 11 11.5
Strength loss rate/% 7.8 9.8 10.6 12.6 16.8
Mass loss rate/% 9.3 10.6 12.8 13.8 18.8
As can be seen from Table 20, along with the prolongation of the time of banking up, whiteness, the capillary effect of fabric slightly improve, and mass loss rate increases more, and strength loss rate changes little, and this is to bank up and reduced the degree of injury of fiber due to low temperature.After the time of banking up reaches 12h, the whiteness of fabric and capillary effect no longer include obvious raising.Consider, cold dome selection of time is 10~12h.2.4.5 the impact of steaming time on cold batching process effect
Change steaming time, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 21.
The impact of table 21 steaming time on cold batching process effect
Time/min 5 10 15 20 30
Whiteness/% 69.5 74.5 76.0 79.2 79.9
Capillary effect/cm.30min -1 5.1 7.7 8.6 11 11.5
Strength loss rate/% 6.8 8.2 9.6 11.6 16.8
Mass loss rate/% 9.5 10.6 12.8 13.6 19.2
As can be seen from Table 21, along with the prolongation of steaming time, whiteness, the capillary effect of fabric are all improved to some extent, and strength loss rate and mass loss rate also increase to some extent.When steaming time arrives after 20min, whiteness and the capillary effect of fabric are no longer significantly improved.Consider, selection steaming time is 20min.
2.4.6 the impact of washing temperature on cold batching process effect
Under different washing temperature, measure its effect of scouringing and bleaching to cotton pin, woven, the results are shown in Table 22.
The impact of table 22 washing temperature on cold batching process effect
Temperature/DEG C 60 80 95
Whiteness/% 69.5 71.5 79.0
Capillary effect/cm.30min -1 2.1 2.7 11
Strength loss rate/% 7.8 9.8 10.6
Mass loss rate/% 9.3 10.6 12.8
As can be seen from Table 22, capillary effect and the mass loss rate of washing temperature on fabric has important impact.Only under near boiling state, wash, the whiteness of fabric and capillary effect just can reach the requirement of follow-up dyeing and finishing processing, so the washing temperature after cold dome must reach 95 DEG C.
In sum, AAA, BBB cold dome/short steaming technique are: BBB 6~8g/l, 30%H 2o 210~15g/l, AAA 20g/l, the time 10~12h that banks up, 100 DEG C × 20min of decatize, 95 DEG C of washing temperature.
2.5 refining effect comparisons
2.5.1 cotton fabrics refining effect comparison
The scouring and bleaching refining effect of agent AAA and traditional knitting Scouring and bleaching process of contrast low temperature, the results are shown in Table 23.
Table 23 knitted fabric low temperature is scouringed and bleaching, the contrast of the refining effect of cold dome/short steaming and traditional boiling and bleaching process
As can be seen from Table 23, refining effect and the traditional handicraft of knitted fabric low temperature Scouring and bleaching process and cold dome/short steaming technique are suitable, all can meet the requirement of follow-up dyeing and finishing processing.Particularly the low temperature of BBB soaks bleaching process and can improve better the capillary effect of fabric, and less to fabric damage, and the K/S value of dyeing is also relatively better.
2.5.2 cotton woven refining effect comparison
Scouring and bleaching cold dome/short steaming, cold dome/washing process and the tradition of agent AAA and low-temperature refining agent BBB of contrast low temperature moved back the refining effect of boiling and bleaching process, the results are shown in Table 24.
Table 24 woven cold dome/short steaming, cold dome/washing and traditional boiling and bleaching process refining effect contrast
Figure BDA00001802118500232
From table 24 data analysis: COTTON FABRIC is after AAA/BBB cold batching process is processed, and its whiteness, capillary effect and dyeing K/S value all can meet the requirement of follow-up various dyeings, and the mass loss rate of fabric is lower.
In sum: conventional needle fabric kind, recommendation low temperature (80-85 DEG C) soaks bleaching process; For frivolous plain weave class, corduroy and knitted fabric, recommendation cold dome washing process; For thick and heavy or containing the more fabrics of impurity such as slurry, seed coat, recommendation cold dome/short steaming washing process.
2.6 process costs comparisons
Calculate with the 1t pure cotton grey fabric of scouringing and bleaching, the processing cost comparison of low temperature Scouring and bleaching process and traditional handicraft, in table 25.
Table 25 low temperature Scouring and bleaching process and traditional handicraft cost comparative analysis table
As shown in Table 25: (1) every refining 1t knitted cloth, use AAA low temperature process totle drilling cost than traditional handicraft low go out 81.52 yuan/ton, save time and be about 29min, and feel after treatment is softer than traditional handicraft, cloth cover can not cause folding line, rear arrangement can suitably reduce softener consumption, and air compressor machine power consumption can be economized 25% left and right in addition; (2) use BBB low temperature process totle drilling cost than traditional handicraft low go out 43 yuan/ton, and its effect of scouringing and bleaching is very good, recommends the processing for high-quality product; (3) use AAA/BBB cold dome/short steaming technique to move back the cost-saving 671.12 yuan/myriametre of boiling and bleaching process than tradition, 40min saves time.
Foregoing description only proposes as the enforceable technical scheme of the present invention, not as the Single restriction condition to its technical scheme itself.

Claims (8)

1. a low temperature scouring agent, it is characterized in that: it is made up of following raw material by weight calculating: derivative of fatty acid 22%~28%, isomery alcohol 17%~23%, Seconary Alkane Sulphonate Sodium 8%~12%, monoalkyl diphenyl ether disulfonate 8%~12%, surplus is deionized water.
2. low temperature scouring agent according to claim 1, it is characterized in that: it is made up of following raw material by weight calculating: derivative of fatty acid Diacid X 22%~28%, isomery alcohol TO-7 13%~17%, isomery alcohol XP-90 4%~6%, Seconary Alkane Sulphonate Sodium SAS-60 8%~12%, monoalkyl diphenyl ether disulfonate 8%~12%, surplus is deionized water.
3. low temperature scouring agent according to claim 2, it is characterized in that: it is made up of following raw material by weight calculating: derivative of fatty acid Diacid X 25%, isomery alcohol TO-7 15%, isomery alcohol XP-90 5%, Seconary Alkane Sulphonate Sodium SAS-60 10%, monoalkyl diphenyl ether disulfonate 10%, surplus is deionized water.
4. the preparation method of the low temperature scouring agent described in claim 1-3 any one, is characterized in that: according to above-mentioned formula, various raw materials mixed, is slowly warmed up to 65 DEG C~75 DEG C, and naturally cooling after stirring at low speed 15min~20min.
5. the few alkali short-flow pre-treating process of the low temperature of cotton and BLENDED FABRIC thereof, its characterization step comprises:
A, boil and float: cotton and BLENDED FABRIC grey cloth thereof boil in floating working solution and boil and float 55min~65min at 78 DEG C~82 DEG C; Wherein, described in, boiling the formula that floats working solution is: the H that low temperature scouring agent 1.5g/L~2g/L claimed in claim 1, NaOH 0.9g/L~1.1g/L, volume fraction are 30% 2o 25.5g/L~6.5g/L, all the other are water;
B, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
6. the few alkali short-flow pre-treating process of the low temperature of cotton and BLENDED FABRIC thereof, its characterization step comprises:
A, low temperature are banked up: cotton and BLENDED FABRIC grey cloth thereof pad to boil and float working solution, pick-up 90%~120%, 38 DEG C~42 DEG C 10h~12h that bank up; Wherein, described in, boiling the formula that floats working solution is: the H that low temperature scouring agent 6g/L~8g/L claimed in claim 1, volume fraction are 30% 2o 210g/L~15g/L, the low temperature agent 18g/L~22g/L that scourings and bleaching, all the other are water;
B, hot water wash: above walk 93 DEG C~97 DEG C washing 12min~18min for products obtained therefrom;
C, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
7. the few alkali short-flow pre-treating process of the low temperature of cotton and BLENDED FABRIC thereof, its characterization step comprises:
A, traditional destarch processing: cotton and BLENDED FABRIC grey cloth thereof pad destarch enzyme working solution, 98 DEG C of decatize 3min, 90 DEG C of washing 5min, dry;
B, low temperature are banked up: above walk gained grey cloth and pad to boil and float working solution, pick-up 90%~120%, 38 DEG C~42 DEG C 10h~12h that bank up; Wherein, described in, boiling the formula that floats working solution is: the low temperature H that agent 18g/L~22g/L, volume fraction are 30% that scourings and bleaching 2o 210g/L~15g/L, low temperature scouring agent 6g/L~8g/L claimed in claim 1, all the other are water;
C, decatize: the low temperature products obtained therefrom decatize 18min~22min under 100 DEG C of conditions that banks up;
D, hot water wash: above walk 93 DEG C~97 DEG C washing 12min~18min for products obtained therefrom;
E, cold wash are dried: above walk products obtained therefrom through cold wash and dry.
8. according to the few alkali short-flow pre-treating process of the low temperature of the cotton described in claim 6 or 7 and BLENDED FABRIC thereof, it is characterized in that: the agent of scouringing and bleaching of described low temperature comprises by weight: anhydrous sodium metasilicate 90, metasilicate pentahydrate sodium 360, SODIUM PERCARBONATE 135, soda ash 225, caustic soda 18, isomery C10 ethoxy compound 36, sorbitan fatty acid ester 36, dicyandiamide 100.
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CN103741454A (en) * 2013-11-28 2014-04-23 湖州立方农艺科技发展有限公司 Cotton fabrics scouring agent
CN104294612A (en) * 2014-10-20 2015-01-21 苏州富美纺织科技有限公司 Scouring agent for silk-cotton blended fabrics
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