CN1962380A - Integrated loading and unloading process and apparatus for grain and bulk goods in container - Google Patents
Integrated loading and unloading process and apparatus for grain and bulk goods in container Download PDFInfo
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- CN1962380A CN1962380A CN 200510119863 CN200510119863A CN1962380A CN 1962380 A CN1962380 A CN 1962380A CN 200510119863 CN200510119863 CN 200510119863 CN 200510119863 A CN200510119863 A CN 200510119863A CN 1962380 A CN1962380 A CN 1962380A
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Abstract
The invention relates to four loading/unloading techniques of container, wherein it can save package cost, loading cost and leakage loss, as save 30billon yuan each year for outer nation; it can improve the labor condition and improve work efficiency, it seals the rice, without pollution; and it realizes transfer transmission, reduces the loading/unloading operation; and the invention has low cost and simple structure.
Description
Technical field:
The invention belongs to the loading and unloading process and the equipment of freight container, particularly the loading and unloading process and the equipment of four kinds of integrated container grain and bulk cargo.
Background technology:
At present, the transportation of inland container grain bulk cargo still is an extremely thin weak link, transports so cause a large amount of grain and bulk cargo to carry out the later Stuff (to) again of pack packing.This transportation mode makes that the packing cost of packed goods is high, handling efficiency is low, labour intensity is big, goods in the loading and unloading circulation process, easily take place damaged, may cause loading cost and leakage loss to reach pollution to environment.Thus, the transportation of freight container bulk cargo is a realistic problem that needs to be resolved hurrily.Though some exploration and practices are arranged now, all exist the imperfection that does not match with device hardware of handling technology to make the problem that operating cost are higher, manpower operation's link is many, labour intensity is big and handling efficiency is low, fundamentally address these problems far away.
Summary of the invention:
Technical matters to be solved by this invention is: provide the loading and unloading process and the equipment of four kinds of integrated container grains and bulk cargo, to reach the standard handling technology, optimize technological process, reduce the transport package cost, improve handling efficiency and to improve working conditions, improve problem such as mechanized operation level.
Technical scheme of the present invention is: the loading and unloading process that four kinds of integrated container grains and bulk cargo are provided:
The loading and unloading process of first kind of integrated container grain and bulk cargo, it is characterized in that: adopt the grab bucket of bank crane grain in the cabin or bulk cargo to be hung the big funnel machine of the special use that is arranged on integrated container grain and bulk cargo goods carrying vehicle top, aiming at the loading hatch that is located on the integrated container top board by the may command flow funnel of big funnel machine directly packs grain or bulk cargo in the integrated container of integrated container grain and bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make integrated container be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle grain or bulk cargo being transported to the destination, make the integrated container chamber door aim at the horizontal trasportation equipment of destination, open the chamber door of integrated container, latch on the dump door of movable buffered gate below is opened, drive hydraulic ram on integrated container grain and the bulk cargo goods carrying vehicle then and make integrated container on the freight container hoisting rack certain angle that tilts, grain or bulk cargo are flowed automatically to be transported to warehouse storage on the horizontal trasportation equipment.
The loading and unloading process of second kind of integrated container grain and bulk cargo, it is characterized in that: from the discharge port of grain tower silo, directly pack in the freight container of integrated container grain and bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make integrated container be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle grain or bulk cargo being transported to the destination, make the integrated container chamber door aim at the horizontal trasportation equipment of destination, open the chamber door of integrated container, latch on the dump door of movable buffered gate below is opened, drive hydraulic ram on integrated container grain and the bulk cargo goods carrying vehicle then and make integrated container on the freight container hoisting rack certain angle that tilts, grain or bulk cargo are flowed automatically to be transported to warehouse storage on the horizontal trasportation equipment.
The loading and unloading process of the third integrated container grain and bulk cargo, it is characterized in that: in grain or bulk cargo directly being packed into the freight container of integrated container grain and bulk cargo goods carrying vehicle from grain depot, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make it be in sealing state.By integrated container grain and bulk cargo goods carrying vehicle with goods transport behind the destination, the chamber door of integrated container is aimed on the horizontal trasportation equipment, grain or bulk cargo are delivered to irritate in the sack filling machine store or transport after being bundled into group.
The loading and unloading process of the 4th kind of integrated container grain and bulk cargo, it is characterized in that: in the warehouse of grain or bulk cargo, by horizontal trasportation equipment, big funnel machine, grain or bulk cargo are packed in the integrated container on integrated container grain and the bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make it be in sealing state.Grain or bulk cargo are transported to the bank crane below of port and pier by integrated container grain and bulk cargo goods carrying vehicle, with bank crane with the integrated container on integrated container grain and the bulk cargo goods carrying vehicle hang on the special-purpose handling equipment of freight container bulk cargo on the boats and ships fixing after, open chamber door, latch on the dump door of movable buffered gate below is unpluged, with the special-purpose handling equipment of freight container bulk cargo integrated container is tilted after certain angle, grain or bulk cargo in the integrated container are flowed automatically in the cabin.After unsnatching case, with bank crane with the integrated container handling of unstowing on integrated container grain and the bulk cargo goods carrying vehicle with four pin of integrated container fixing after, follow and back and forth finish the shipment work of grain or bulk cargo.
More than the big funnel machine of employed equipment in the loading and unloading process of first kind of integrated container grain and bulk cargo, it is characterized in that: the four post square sets of forming by four root posts; A measure hopper is installed in the top of four post square sets; The below of big funnel machine has can be by the space of integrated container grain and bulk cargo goods carrying vehicle, and makes integrated container grain and bulk cargo goods carrying vehicle can be parked in big lural below arbitrarily to freight; Quantitatively quarrel is provided with the flow-controllable baffle plate; The cloth formula material guide port of certain-length is installed in the position of quantitatively quarrel.
More than the loading and unloading process employed equipment integrated container grain and the bulk cargo goods carrying vehicle of first kind of integrated container grain and bulk cargo, it is characterized in that: integrated container grain and bulk cargo goods carrying vehicle by car body, integrated container, integrated container corner bolt securing device and manually twist lock registration device etc. form.
Car body is characterized in that: be made up of with hydraulic ram etc. operator's compartment, driving engine, chassis, drive system, running gear, main car frame, freight container hoisting rack, freight container hoisting rack.
The freight container hoisting rack is characterized in that: be provided with one and main car frame bonded assembly hinge; Be provided with hinge on the installation hydraulic ram in the bottom; Be provided with the registration device that matches with main car frame; Be provided with the manual twist lock registration device in eight angles that two kinds of models (20 Foot, 40 Foot) freight container can be installed; Be provided with four corner bolt securing devices.
Freight container hoisting rack hydraulic ram is characterized in that: be provided with the hydraulic ram that (or two a) hoisting rack rises and falls; The angle that hoists of design-calculated freight container hoisting rack can change between 0--50 °; The freight container hoisting rack hoists on any angle position that hydraulic ram can hoist hoisting rack, lock stop fixes on setting of usefulness.
The technical scheme that integrated container provides is: utilize existing standard dry cargo container to carry out improvement and design, and one, on container roof plate, be provided with two loading hatchs; Two, be provided with movable buffered gate in integrated container chamber door inboard.
On the top board of freight container, be provided with the loading hatch of two (or three) band charging door; Side at loading hatch and sealing charging door is provided with two moveable hinges; Being provided with bolt clamp device at loading hatch and the opposite side that seals charging door can be with door and loading hatch sealing; Between loading hatch and charging door, rubber weather strip is installed.
In the integrated container chamber door, be provided with the left column of band pin clamp on the column of left side, on the column of freight container right side, right column is installed, right column is provided with three big hinges and is connected with movable buffered gate, is provided with one in the inside, integrated container right side with the corresponding position of movable buffered gate and has the angle clip type column of pin clamp so that movable buffered gate is fixed; Be provided with big latch and supporting on the movable buffered gate with the pin clamp on the left column; Be provided with a big dump door below movable buffered gate, the top of dump door is connected with movable buffered gate with three small hinges, and the below of dump door is installed two little latches and is connected with the crossbeam of movable buffered gate; Between movable buffered gate and the integrated container base plate certain clearance is arranged.
The manual twist lock registration device in integrated container hoisting rack angle is characterized in that: the manual twist lock registration device in angle on the freight container hoisting rack according to the structural arrangement of four jiaos of modes; The twist lock core can rotate arbitrarily in 360 ° of scopes; Twist lock is by the twist lock lever operation, when twist lock is in the lock in place state, with the twist lock bar fixed cover that is hinged on support fixing with prevent that freely rotating in the vehicular transport process from causing with the freight container pinning and the contingent case accident of falling.
The corner bolt securing device is that the prevention freight container guarantees that when hoisting rack is done angle change relative displacement does not take place for integrated container and freight container hoisting rack in transportation and at freight container, with freight container and the fastening integral body that becomes of freight container hoisting rack.It is characterized in that: the corner bolt securing device is installed in the position at four angles of freight container hoisting rack; Align between the plate the two is fastening as a whole at container angle fixed block and freight container with a cover band T type bolt.
By providing above technical scheme can obtain following economic effects: (is that example describes with grain)
1. by the containerization loading and unloading and the transportation of integrated container grain and bulk cargo, saved a large amount of packings, shipping and delivery cost and spilt loss.Add up according to pertinent data, China's year highway grain freight volume is hundred million tons of 1.1-1.2, transportation in bulk can be saved 15 yuan/ton of packing charges than packed and transported, 13 yuan/ton of sealing, handling charges, if each link spills and is calculated as 3,000,000 tons by 3% and amounts to Renminbi and be at least 3,000,000,000 Renminbi, gathering will reduce expenses the year after next is more than 30,000,000,000 yuans;
2. improve working conditions, improve mechanized operation level,, make the link of loading and unloading bulk grain become simple easily, shorten the time of loading and unloading operation, accelerate the turnover of goods, improve handling efficiency because freight container is provided with the top loading hatch.
3. owing to be provided with movable buffered gate, not only can strengthen the volume of cargo in storage of grain in the case, and reduce grain or bulk freight to chamber door directly, the effect of long-term gravity, prolonged service life of chamber door.
4. because grain is in transportation under the air-tight state all the time, can not cause environmental pollution problems, reduce the problem of goods damage and short landing simultaneously, so have characteristics such as environmental protection, safety.
5. owing to be the freight container traffic form, can realize the transfer through transport very easily, reduce the loading and unloading link, really realize the service of " door-to-door ".
6. the method disclosed in the present and equipment, the characteristics of all possess skills reasonable, simple in structure, easy to manufacture, cheap and dependable performance.
Description of drawings:
Fig. 1 is the handling technological process scheme drawing of first kind of integrated container grain and bulk cargo;
Fig. 2 is the handling technological process scheme drawing of second kind of integrated container grain and bulk cargo;
Fig. 3 is the handling technological process scheme drawing of the third integrated container grain and bulk cargo;
Fig. 4 is the handling technological process scheme drawing of the 4th kind of integrated container grain and bulk cargo;
Fig. 5 is big funnel machine structural representation;
Fig. 6 is integrated container grain and bulk cargo goods carrying vehicle structural representation;
Fig. 7 is a freight container hoisting rack structural representation;
Fig. 8 is a container angle fixed-block-architecture (FBA) scheme drawing;
Fig. 9 is an angle manual twist lock positioning device structure scheme drawing;
Figure 10 is a corner bolt securing device structural representation;
Figure 11 is the generalized section of A-A among Figure 10;
Figure 12 is the movable buffered gate of integrated container, top board loading hatch and charging door structural representation;
Figure 13 is a fixedly scheme drawing of the movable buffered gate of integrated container right side;
Figure 14 is a B-B structural representation among Fig. 6;
Figure 15 is eight manual twist lock location arrangements scheme drawings of freight container hoisting rack;
Figure 16 is four corner bolt securing device location arrangements scheme drawings of freight container hoisting rack and freight container.
Figure 17 is integrated container loading hatch and charging door sealed structural representation;
Figure 18 is the process scheme scheme drawing after the technological process of first method shown in Figure 1 reconfigures;
Figure 19 is the process scheme scheme drawing after the technological process of second method shown in Figure 2 reconfigures;
Figure 20 is first kind of process scheme scheme drawing after the technological process of the third method shown in Figure 3 reconfigures;
Figure 21 is second kind of process scheme scheme drawing after the technological process of the third method shown in Figure 3 reconfigures;
Figure 22 is the process scheme scheme drawing after the technological process of the 4th kind of method shown in Figure 4 reconfigures.
As shown in the figure, 1 be boats and ships wherein; 2 is bank crane; 3 is big funnel machine; 4 integrated freight container grain and bulk cargo goods carrying vehicles; 5 is aggregate bin; 6 is belt conveyer; 7 is the warehouse; 8 is tower silo; 9 is sack filling machine; 10 are packed goods in groups; 11 is the special-purpose handling equipment of freight container bulk cargo; 12 is four post square sets; 13 is measure hopper; 14 is the flow-controllable baffle plate; 15 is cloth formula material guide port; 16 is car body; 17 integrated container angle bolt clamp devices; 18 is freight container hoisting rack crossbeam; 19 is the twist lock core; 20 are the anti-inclined to one side reseting wheel device of freight container hoisting rack; 21 integrated freight containers; 22 is the freight container hoisting rack; 23 are freight container hoisting rack hydraulic ram; 24 is the car body girder; 25 align plate for freight container; 26 is the container angle fixed block; 27 is hinge on the freight container hoisting rack hydraulic ram; 28 is freight container hoisting rack main longitudinal grider; 29 are freight container hoisting rack rotation hinge; 30 is the twist lock seat; 31 is support; 32 is twist lock bar fixed cover; 33 is the twist lock bar; 34 is chamber door; 35 is big hinge; 36 is right column; 37 is movable buffered gate; 38 is small hinge; 39 is little latch; 40 is dump door; 41 is left column; 42 is big latch; 43 is the bolted sealing arrangement; 44 is loading hatch; 45 is the charging door hinge; 46 are the sealing charging door; 47 is freight container Right Inboard column; 48 is rubber weather strip; 49 is the aluminium ladder; 50 is air conveyer; 51 is loader; 52 is fork truck; 53 is movable ramp; 54 is crane in bridge type.
The specific embodiment:
The invention will be further described below in conjunction with embodiment shown in the drawings:
Shown in Figure 1 is the loading and unloading process of first kind of integrated container (21) grain and bulk cargo, adopt the grab bucket of bank crane (2) grain in boats and ships (1) cabin or bulk cargo to be hung the big funnel machine (3) of the special use that is arranged on integrated container grain and bulk cargo goods carrying vehicle (4) top, aim at the loading hatch (44) that is located on integrated container (21) top board by big funnel machine (3) flow-controllable baffle plate (14) below cloth formula material guide port (15), go up by aluminium ladder (49) by operating personal and will seal charging door (46) on the top board of integrated container and open, cloth formula material guide port (15) is aimed at loading hatch (44), directly grain or bulk cargo are packed in the freight container (21) of integrated container grain and bulk cargo goods carrying vehicle (4), after grain or bulk cargo install to rated load, operating personal is closed the sealing charging door (46) on the container roof plate, makes integrated container (21) be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle (4) grain or bulk cargo being transported to the destination, integrated container (21) chamber door (34) is aimed at the aggregate bin (5) and the belt conveyer (6) of destination, open the chamber door (34) of integrated container (21), little latch (39) on the dump door (40) of movable buffered gate (37) below is opened, drive hydraulic ram (23) on integrated container grain and the bulk cargo goods carrying vehicle (4) then and make integrated container (21) on the freight container hoisting rack (22) certain angle that tilts, grain or bulk cargo are transported to warehouse (7) storage by aggregate bin (5) and belt conveyer (6).
Shown in Figure 2 is the loading and unloading process of second kind of integrated container (21) grain and bulk cargo, discharge port from the tower silo (8) of grain, directly pack in the integrated container (21) of integrated container grain and bulk cargo goods carrying vehicle (4), after grain or bulk cargo install to rated load, sealing charging door (46) on the integrated container top board is closed, make integrated container (21) be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle (4) grain or bulk cargo being transported to the destination, the chamber door (34) of integrated container (21) is aimed at the aggregate bin (5) and the belt conveyer (6) of destination, open the chamber door (34) of integrated container (21), little latch (39) on the dump door (40) of movable buffered gate (37) below is opened, drive hydraulic ram (23) on integrated container grain and the bulk cargo goods carrying vehicle (4) then and make integrated container (21) on the freight container hoisting rack (22) certain angle that tilts, grain or bulk cargo are transported to warehouse (7) storage by aggregate bin (5) and belt conveyer (6).
Shown in Figure 3 is the loading and unloading process of the third integrated container (21) grain and bulk cargo, directly pack in the warehouse (7) of grain or bulk cargo in the integrated container (21) of integrated container grain and bulk cargo goods carrying vehicle (4), after grain or bulk cargo install to rated load, sealing charging door (46) on integrated container (21) top board is closed, make it be in sealing state.By integrated container grain and bulk cargo goods carrying vehicle (4) with goods transport behind the destination, make the chamber door (34) of integrated container (21) aim at aggregate bin (5) and belt conveyer (6), grain or bulk cargo are delivered to irritate in the sack filling machine (9) by aggregate bin (5) and belt conveyer (6) store or transport after making packed in groups goods (10) behind the bag.
Shown in Figure 4 is the loading and unloading process of the 4th kind of integrated container (21) grain and bulk cargo, in the warehouse (7) of grain or bulk cargo, with belt conveyer (6) grain or bulk cargo are packed in the integrated container (21) on integrated container grain and the bulk cargo goods carrying vehicle (4) by big funnel machine (3), after grain or bulk cargo install to rated load, the sealing charging door (46) on the integrated container top board closed be in sealing state.Grain or bulk cargo are transported to bank crane (2) below of port and pier by integrated container grain and bulk cargo goods carrying vehicle (4), with bank crane (2) with the integrated container (21) on integrated container grain and the bulk cargo goods carrying vehicle (4) hang special-purpose handling equipment of freight container bulk cargo (11) on the boats and ships go up fixing after, open chamber door (34), little latch (39) on the dump door (40) of movable buffered gate (37) below is unpluged, after the special-purpose handling equipment of freight container bulk cargo (11) angle that integrated container (21) inclination is certain, grain or bulk cargo in the integrated container (21) are flowed automatically in the cabin of boats and ships (1).After unsnatching case, with bank crane (2) with integrated container (21) handling of unstowing to integrated container grain and bulk cargo goods carrying vehicle (4) go up with (21) four pin of integrated container fixing after, follow and back and forth finish grain or bulk cargo from the warehouse (7) to the shipment work of yard craft (1).
First kind of integrated container (21) grain as shown in Figure 1 and the employed equipment of loading and unloading process of bulk cargo, as shown in Figure 5 be big funnel machine (3), the four post square sets of forming by four root posts (12); A measure hopper (3) is installed in the top of four post square sets (12); There is the space that can pass through integrated container grain and bulk cargo goods carrying vehicle (4) below of measure hopper (3), and freights in the below that makes integrated container grain and bulk cargo goods carrying vehicle (4) can be parked in big funnel machine (3) arbitrarily; Measure hopper (3) mouth is provided with flow-controllable baffle plate (14); The cloth formula material guide port (15) of certain-length is installed in the position of measure hopper (3) mouth.
More than the employed equipment of loading and unloading process of four kinds of integrated containers () grain and bulk cargo, as shown in Figure 6 be integrated container grain and bulk cargo goods carrying vehicle (4), by integrated container grain and bulk cargo goods carrying vehicle (4) by car body (16), integrated container (21), integrated container corner bolt securing device (17) and manually twist lock registration device etc. form.
Forming with hydraulic ram (23) etc. of car body (16) by operator's compartment, driving engine, chassis, drive system, running gear, main car frame, freight container hoisting rack (22), freight container hoisting rack.
As shown in Figure 7 be freight container hoisting rack (22), be provided with one with main car frame bonded assembly hinge; Be provided with installation freight container hoisting rack in freight container hoisting rack (22) below and go up hinge (29) with hydraulic ram (23); Be provided with the anti-inclined to one side reseting wheel device (20) that hoists that matches with main car frame; Be provided with the manual twist lock registration device in eight angles that two kinds of models (20 Foot, 40 Foot) integrated container can be installed; Be provided with four corner bolt securing devices (17).
Freight container hoisting rack (22) is provided with the hydraulic ram (23) that (or two) rise and fall hoisting rack with hydraulic ram (23); The angle that hoists of design-calculated freight container hoisting rack (22) can change between 0--50 °; Freight container hoisting rack (22) hoists on any set angle position that hydraulic ram (23) can hoist freight container hoisting rack (22), lock stop fixes on setting of usefulness.
As shown in figure 12 be the movable buffered gate of integrated container (21) (37), top board loading hatch (44) and sealing charging door (46) structural representation.Utilize existing standard dry cargo container to carry out improvement and design, one, on integrated container (21) top board, be provided with two loading hatchs (44); Two, be provided with movable buffered gate (37) in chamber door (34) inboard of integrated container (21).
Loading hatch (44) on integrated container (21) top board is the loading hatch (44) that is provided with two (or three) band sealing charging doors (46) on the top board of integrated container (21); Side at loading hatch (44) and sealing charging door (46) is provided with two charging door hinges (45); Being provided with bolted sealing arrangement (43) at loading hatch (44) and the opposite side that seals charging door (46) can seal with loading hatch (44) by sealing charging door (46); As shown in figure 18 between loading hatch (44) and sealing charging door (46), rubber weather strip (48) is installed, make sealing effectiveness better.
Integrated container (21) is gone up the movable buffered gate of installing (37), it is the left column (41) that in integrated container (21) chamber door (34), is provided with the band pin clamp on the column of left side, right column (36) is installed on the column of integrated container right side, right column (36) is provided with three big hinges (35) and is connected with movable buffered gate (37), and being provided with in integrated container (21) right side the inside and the corresponding position of movable buffered gate (37) as shown in figure 13 one has the freight container Right Inboard column (47) of pin clamp so that movable buffered gate (37) is fixing; Be provided with big latch (42) and supporting on the movable buffered gate (37) with the pin clamp on the left column (41); Be provided with a big dump door (40) in the below of movable buffered gate (37), the top of dump door (40) is connected with movable buffered gate (37) with three small hinges (38), and the below of dump door (40) is installed two little latches (39) and is connected with the cross sill of movable buffered gate (37); Between movable buffered gate (37) and integrated container (21) base plate 1-2 centimetre gap is arranged.Leave the gap about 10 centimetres between movable buffered gate (37) and integrated container (21) top board.
During loading, operating personal checks that the chamber door (34) and the movable buffered gate (37) of integrated container (21) must shut.Again by being arranged on the aluminium ladder (49) on the integrated container (21), open sealing charging door (46) according to this after going up container top, grain enters in the integrated container (21) by loading hatch (44), after filling according to this, will seal charging door (46) and shut by integrated container grain and bulk cargo goods carrying vehicle (4) grain is transported to the destination.During unloading, open the chamber door (34) of integrated container (21) earlier, open the dump door (40) that is arranged on movable buffered gate (37) below then, drive freight container hoisting rack hydraulic ram (23), make the certain angle of integrated container (21) inclination, grain in integrated container (21) case is unstowed along with the angle of inclination continues to increase gravity flow, after again freight container hoisting rack (22) being fallen, the chamber door (34) of dump door (40) and integrated container (21) shut both finished unloading work.
As shown in Figure 9 be the manual twist lock registration device in freight container hoisting rack (22) angle, its twist lock core (19) is handled by twist lock bar (33), when twist lock core (19) is in the lock in place state, fixing with the twist lock bar fixed cover (32) that is hinged on support (31), with prevent that freely rotating in the vehicular transport process from causing with integrated container (21) pinning and the contingent case accident of falling.As shown in figure 16 to be the manual twist lock registration device in angle go up structural arrangement according to four jiaos of modes at freight container hoisting rack (22); Twist lock core (19) can rotate arbitrarily in 360 ° of scopes;
As shown in figure 10 be that corner bolt securing device (17) is that prevention integrated container (21) guarantees when doing angle change that relative displacement does not take place for integrated container (21) and freight container hoisting rack (22) in transportation and at freight container hoisting rack (22), with integrated container (21) and the fastening integral body that becomes of freight container hoisting rack (22).As shown in Figure 8 be the position that corner bolt securing device (17) is installed in four angles of freight container hoisting rack (22); Align between the plate (25) the two connection is as a whole at container angle fixed block (26) and freight container with the container angle bolt clamp device (17) of a cover band T type bolt.
The loading and unloading process of first kind of integrated container (21) grain shown in Figure 1 and bulk cargo is mainly used in grain or bulk cargo by the occasion that directly grain or bulk cargo is shipped to warehouse (7) in the cabin of port and pier boats and ships (1);
The loading and unloading process of second kind of integrated container (21) grain shown in Figure 2 and bulk cargo can be to leaving the method that grain in the tower silo (8) or bulk cargo are transported in;
The third integrated container (21) grain shown in Figure 3 and the loading and unloading process of bulk cargo are mainly used in the occasion of grain or bulk cargo being irritated collation package;
The loading and unloading process of the 4th kind of integrated container (21) grain shown in Figure 4 and bulk cargo is mainly used in the occasion that grain or bulk cargo are directly loaded onto ship from storage place.
The main flow process of the handling technology of first method as shown in Figure 1 is according to this:
Boats and ships (1) → bank crane (band bucket) (2) → big funnel machine (3) → integrated container grain and bulk cargo goods carrying vehicle (4) → aggregate bin (5) → belt conveyer (6) → warehouse (7)
Flow process as shown in figure 18 by the first method handling technology among Fig. 1 also can reconfigure according to this into:
Boats and ships (1) → bank air conveyer (50) → integrated container grain and bulk cargo goods carrying vehicle (4) → warehouse (7) (loader (51) stacking)
This reconfiguring as Figure 18 can be used when having bank air conveyer (50) equipment, simplifies and optimized technological process, can improve handling efficiency.
The main flow process of the handling technology of second method as shown in Figure 2 is according to this:
Tower silo (8) → integrated container grain and bulk cargo goods carrying vehicle (4) → aggregate bin (5) → belt conveyer (6) → warehouse (7)
As shown in figure 19 by the second method handling technological process among Fig. 2 also can reconfigure according to this into:
Tower silo (8) → integrated container grain and bulk cargo goods carrying vehicle (4) → warehouse (7) (loader (51) stacking)
This link of having omitted aggregate bin (5) and belt conveyer (6) that reconfigures of second method directly is discharged at grain or bulk cargo in the warehouse (7) integrated container grain and bulk cargo goods carrying vehicle (4) as shown in figure 19.But this requirements of process is provided with special stacking apparatus such as loader (51) etc. in warehouse (7).
The main flow process of the handling technology of the third method as shown in Figure 3 is according to this:
Warehouse (7) → belt conveyer (6) → big funnel machine (3) integrated container grain and bulk cargo goods carrying vehicle (4) → aggregate bin (5) → belt conveyer (6) → packed goods of sack filling machine (9) → in groups (10) → warehouse-in (or transporting)
The handling technological process of the third method as shown in Figure 3 also can reconfigure according to this and be Figure 20 and two kinds of flow processs shown in Figure 21:
First kind of handling technological process that reconfigures as shown in figure 20 is according to this:
1. warehouse (7) → belt conveyer (6) → integrated container grain and bulk cargo goods carrying vehicle (4) → warehouse (7) (loader (51) stacking)
Second kind of handling technological process that reconfigures as shown in figure 21 is according to this:
2. warehouse (7) → belt conveyer (6) → packed goods of sack filling machine (9) → in groups (10) → fork truck (52) → movable ramp (53) → integrated container grain and bulk cargo goods carrying vehicle (4)
Two kinds of handling technological processes after below the third method as shown in Figure 3 reconfigures have been simplified process procedure, have reduced the input of equipment, and are little to the handling efficiency influence.
The main flow process of handling technology of the 4th kind of method as shown in Figure 4 is according to this:
Warehouse (7) → belt conveyer (the 6) → special-purpose handling equipment (11) of big funnel machine (3) → bank crane (2) → freight container bulk cargo → boats and ships (1)
The 4th kind of method handling technological process as shown in figure 22 by among Fig. 4 also can reconfigure according to this into:
The special-purpose handling equipment (11) of warehouse (7) → belt conveyer (6) → integrated container grain and bulk cargo goods carrying vehicle (4) → crane in bridge type (54) → freight container bulk cargo → boats and ships (1)
More than this reconfiguring, need the support of crane in bridge type main equipments such as (54), though the efficient height, the input of equipment is bigger.
Claims (8)
1. the loading and unloading process of four kinds of integrated container grain and bulk cargo:
The loading and unloading process of first kind of integrated container grain and bulk cargo, it is characterized in that: adopt the grab bucket of bank crane grain in the cabin or bulk cargo to be hung the big funnel machine of the special use that is arranged on integrated container grain and bulk cargo goods carrying vehicle top, aiming at the loading hatch that is located on the integrated container top board by the funnel of the may command flow of big funnel machine directly packs grain or bulk cargo in the integrated container of integrated container grain and bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make integrated container be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle grain or bulk cargo being transported to the destination, make the integrated container chamber door aim at the horizontal trasportation equipment of destination, open the chamber door of integrated container, latch on the dump door of movable buffered gate below is opened, drive hydraulic ram on integrated container grain and the bulk cargo goods carrying vehicle then and make integrated container on the freight container hoisting rack certain angle that tilts, grain or bulk cargo are flowed automatically to be transported to warehouse storage on the horizontal trasportation equipment.
The loading and unloading process of second kind of integrated container grain and bulk cargo, it is characterized in that: from the discharge port of grain tower silo, directly pack in the freight container of integrated container grain and bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make integrated container be in sealing state.After by integrated container grain and bulk cargo goods carrying vehicle grain or bulk cargo being transported to the destination, make the integrated container chamber door aim at the horizontal trasportation equipment of destination, open the chamber door of integrated container, latch on the dump door of movable buffered gate below is opened, drive hydraulic ram on integrated container grain and the bulk cargo goods carrying vehicle then and make integrated container on the freight container hoisting rack certain angle that tilts, grain or bulk cargo are flowed automatically to be transported to warehouse storage on the horizontal trasportation equipment.
The loading and unloading process of the third integrated container grain and bulk cargo, it is characterized in that: in grain or bulk cargo directly being packed into the freight container of integrated container grain and bulk cargo goods carrying vehicle from grain depot, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make it be in sealing state.By integrated container grain and bulk cargo goods carrying vehicle with goods transport behind the destination, the chamber door of integrated container is aimed on the horizontal trasportation equipment, grain or bulk cargo are delivered to irritate in the sack filling machine store or transport after being bundled into group.
The loading and unloading process of the 4th kind of integrated container grain and bulk cargo, it is characterized in that: in the warehouse of grain or bulk cargo, by horizontal trasportation equipment, big funnel machine, grain or bulk cargo are packed in the integrated container on integrated container grain and the bulk cargo goods carrying vehicle, after grain or bulk cargo install to rated load, charging door on the integrated container top board is closed, make it be in sealing state.Grain or bulk cargo are transported to the bank crane below of port and pier by integrated container grain and bulk cargo goods carrying vehicle, with bank crane with the integrated container on integrated container grain and the bulk cargo goods carrying vehicle hang on the special-purpose handling equipment of freight container bulk cargo on the boats and ships fixing after, open chamber door, latch on the dump door of movable buffered gate below is unpluged, with the special-purpose handling equipment of freight container bulk cargo integrated container is tilted after certain angle, grain or bulk cargo in the integrated container are flowed automatically in the cabin.After unsnatching case, with bank crane with the integrated container handling of unstowing on integrated container grain and the bulk cargo goods carrying vehicle with four pin of integrated container fixing after, follow and back and forth finish the shipment work of grain or bulk cargo.
2. the big funnel machine of employed equipment in the loading and unloading process of first kind of integrated container grain as claimed in claim 1 and bulk cargo is characterized in that: the four post square sets of being made up of four root posts; A measure hopper is installed in the top of four post square sets; The below of big funnel machine has can be by the space of integrated container grain and bulk cargo goods carrying vehicle, and makes integrated container grain and bulk cargo goods carrying vehicle can be parked in big lural below arbitrarily to freight; Quantitatively quarrel is provided with the flow-controllable baffle plate; The cloth formula material guide port of certain-length is installed in the position of quantitatively quarrel.
3. the loading and unloading process employed equipment integrated container grain and the bulk cargo goods carrying vehicle of four kinds of integrated container grains as claimed in claim 1 and bulk cargo is characterized in that: integrated container grain and bulk cargo goods carrying vehicle are made up of car body, integrated container, the manual twist lock registration device of integrated container corner bolt securing device and angle etc.
4. car body as claimed in claim 3, its major technique is characterised in that: be made up of with hydraulic ram etc. operator's compartment, driving engine, chassis, drive system, running gear, main car frame, freight container hoisting rack, freight container hoisting rack.
5. freight container hoisting rack as claimed in claim 3 is characterized in that: be provided with one and main car frame bonded assembly hinge; Be provided with hinge on the installation hydraulic ram in the bottom; Be provided with the registration device that matches with main car frame; Be provided with the manual twist lock registration device in eight angles that two kinds of models (20 Foot, 40 Foot) freight container can be installed; Be provided with four corner bolt securing devices.
6. freight container hoisting rack hydraulic ram as claimed in claim 3 is characterized in that: be provided with the hydraulic ram that (or two a) hoisting rack rises and falls; The angle that hoists of design-calculated freight container hoisting rack can be at 0--
Between change; The freight container hoisting rack hoists on any angle position that hydraulic ram can hoist hoisting rack, lock stop fixes on setting of usefulness.
7. the manual twist lock registration device in integrated container hoisting rack as claimed in claim 3 angle is characterized in that: the manual twist lock registration device in angle on the freight container hoisting rack according to the structural arrangement of four jiaos of modes; The twist lock core can
Rotate arbitrarily in the scope; Twist lock is by the twist lock lever operation, when twist lock is in the lock in place state, with the twist lock bar fixed cover that is hinged on support fixing with prevent that freely rotating in the vehicular transport process from causing with the freight container pinning and the contingent case accident of falling.
8. integrated container corner bolt securing device as claimed in claim 3 is characterized in that: the corner bolt securing device is installed in the position at four angles of freight container hoisting rack; Align between the plate the two is fastening as a whole at container angle fixed block and freight container with a cover band T type bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510119863 CN1962380A (en) | 2005-11-09 | 2005-11-09 | Integrated loading and unloading process and apparatus for grain and bulk goods in container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510119863 CN1962380A (en) | 2005-11-09 | 2005-11-09 | Integrated loading and unloading process and apparatus for grain and bulk goods in container |
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| Publication Number | Publication Date |
|---|---|
| CN1962380A true CN1962380A (en) | 2007-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510119863 Pending CN1962380A (en) | 2005-11-09 | 2005-11-09 | Integrated loading and unloading process and apparatus for grain and bulk goods in container |
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| Country | Link |
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| CN (1) | CN1962380A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102085822A (en) * | 2011-02-23 | 2011-06-08 | 湖南金霞粮食产业有限公司 | Bulk grain acquisition car |
| CN101718982B (en) * | 2009-11-23 | 2011-11-09 | 周巍 | System and method for integrally controlling loading, transportation and unloading |
| CN101659356B (en) * | 2008-08-29 | 2013-06-19 | 贵州山水物流有限公司 | Bulk unloading method of dried bulk containers and bulk unloading and loading method |
| CN105984732A (en) * | 2015-01-29 | 2016-10-05 | 山东龙口港兴国际物流有限公司 | Transhipment method of bulk cargo from factories to shipment |
| CN106882612A (en) * | 2017-04-14 | 2017-06-23 | 蔡健珊 | To inland river bulk freighter unload the operational method and platform of direct Stuff (to) |
| CN108313770A (en) * | 2018-04-08 | 2018-07-24 | 大连华锐重工集团股份有限公司 | A kind of tippler of piggyback service open top container |
| CN111898950A (en) * | 2020-07-29 | 2020-11-06 | 张展 | Digitalized management process flow based on grain storage container |
| CN113370893A (en) * | 2021-06-16 | 2021-09-10 | 广东省储备粮管理总公司顺德直属库 | Unload granary anticollision audible-visual alarm device |
-
2005
- 2005-11-09 CN CN 200510119863 patent/CN1962380A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101659356B (en) * | 2008-08-29 | 2013-06-19 | 贵州山水物流有限公司 | Bulk unloading method of dried bulk containers and bulk unloading and loading method |
| CN101718982B (en) * | 2009-11-23 | 2011-11-09 | 周巍 | System and method for integrally controlling loading, transportation and unloading |
| CN102085822A (en) * | 2011-02-23 | 2011-06-08 | 湖南金霞粮食产业有限公司 | Bulk grain acquisition car |
| CN105984732A (en) * | 2015-01-29 | 2016-10-05 | 山东龙口港兴国际物流有限公司 | Transhipment method of bulk cargo from factories to shipment |
| CN105984732B (en) * | 2015-01-29 | 2018-08-21 | 山东龙口港兴国际物流有限公司 | A kind of conveyer method of bulk cargo from factory to shipment |
| CN106882612A (en) * | 2017-04-14 | 2017-06-23 | 蔡健珊 | To inland river bulk freighter unload the operational method and platform of direct Stuff (to) |
| CN108313770A (en) * | 2018-04-08 | 2018-07-24 | 大连华锐重工集团股份有限公司 | A kind of tippler of piggyback service open top container |
| CN108313770B (en) * | 2018-04-08 | 2023-10-03 | 大连华锐重工集团股份有限公司 | Wagon dumper for transporting top-open container by railway flatcar |
| CN111898950A (en) * | 2020-07-29 | 2020-11-06 | 张展 | Digitalized management process flow based on grain storage container |
| CN113370893A (en) * | 2021-06-16 | 2021-09-10 | 广东省储备粮管理总公司顺德直属库 | Unload granary anticollision audible-visual alarm device |
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Open date: 20070516 |