CN1954980A - Method and device for mould pressing preparing artistic handicraft using plant waste material - Google Patents
Method and device for mould pressing preparing artistic handicraft using plant waste material Download PDFInfo
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- CN1954980A CN1954980A CN 200610035108 CN200610035108A CN1954980A CN 1954980 A CN1954980 A CN 1954980A CN 200610035108 CN200610035108 CN 200610035108 CN 200610035108 A CN200610035108 A CN 200610035108A CN 1954980 A CN1954980 A CN 1954980A
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- induction type
- frame plate
- counterdie
- patrix
- blanking
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A die pressing method for preparing artworks from the vegetative waste includes such steps as breaking raw vegetative waste, mixing with amino resin, calcium stearate, zinc stearate, coloring agent, and calcium carbonate nanoparticles, baking, pulverizing, die pressing, and post treating. Its apparatus is composed of powder delivering pipe, induction valve, quantitative induction hopper, upper and lower dies and their holding plates, feeding controller, discharging suction cup and manipulator, control box with meters and push buttons, conveying belt, movable bench, vertical columns, and cylinder.
Description
Technical field
The present invention relates to a kind of briquetting process, particularly a kind of method of mould pressing preparing artistic handicraft using plant waste material.
The invention still further relates to a kind of device of mould pressing preparing artistic handicraft using plant waste material.
Background technology
At present, timber, resin and PU (polyurethane) material is mainly used in the making of picture frame, photo frame, picture frame and carving handicraft article.The picture frame, photo frame, picture frame and the carving handicraft article that use resin and PU material to make the suspicion of fakement is arranged on its quality, and cost are high.Use picture frame, photo frame, picture frame and the carving handicraft article of timber making, have the deficiency of the following aspects:
(1) need make by hand, the cost of manufacture height, the cycle is long, efficient is low, is difficult to satisfy the wilderness demand in market, is not suitable for large-scale production;
(2) the timber waste is serious in the manufacturing process, and the utilization rate of timber has only about 50%;
(3) be unfavorable for environmental protection.China is a country that forest lacks, and annual wood supply breach reaches 4,300 ten thousand m
3, use timber to be unfavorable for environmental protection.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of method of mould pressing preparing artistic handicraft using plant waste material is provided, carry out twice laid, solve environmental issue, realize the large-scale production of handicraft.
Another object of the present invention is to provide a kind of device of mould pressing preparing artistic handicraft using plant waste material.
The method of mould pressing preparing artistic handicraft using plant waste material of the present invention comprises the steps:
(1) plant waste is crushed into 40～100 purpose fine powder materials;
(2) in fine powder material, add amino resins, sal-ammoniac curing agent, calcium stearate and/or zinc stearate releasing agent, colouring agent, nanometer grade calcium carbonate, mix and obtain compound; Above-mentioned each composition weight umber consumption is as follows:
Fine powder material 47～87
Amino resins 5～50
Sal-ammoniac curing agent 0.1～0.5
Calcium stearate and/or zinc stearate releasing agent 0.5～2
Colouring agent 0.5～2.5
Nanometer grade calcium carbonate 1～3
Each composition weight umber sum is 100;
(3) with the compound oven dry, pulverize evenly, be transported to moulding press;
(4) join in the die cavity after it is preheated to 25-70 ℃, control die cavity temperature is 90～180 ℃, and pressure is 2～8kg/mm
2, carry out precompressed, moulding, make the moulded products of die cavity shape, moulded products is taken out from die cavity;
(5) moulded products is carried out Ageing Treatment, surface colour, check, packing.
Plant waste described in the step (1) is one or more mixed wastes in bamboo wood chip, plant roots and stems, the shuck nuclear.
Colouring agent described in the step (2) is titanium dioxide and/or talcum powder.
The present invention realizes that the device of said method mainly comprises powder delivering pipe, induction type valve, induction type component funnel, patrix frame plate, material loading control device, tremie pipe, control instrument, action button, upper die and lower die, control cabinet, blanking sucker, blanking manipulator, conveyer belt, travelling table, column, oil cylinder, counterdie frame plate, wherein: column links up the closed form frame system of formation with patrix frame plate and counterdie frame plate, mobile working platform is connected with oil cylinder and can moves up and down along column, and oil cylinder is installed on the counterdie frame plate; Powder delivering pipe is connected with induction type component funnel by the induction type valve, and induction type component funnel is installed on the top mold frame; Patrix is installed on the patrix frame plate, and counterdie is installed on the travelling table, also is provided with the stroke of 10～30mm after upper cavity and lower mode cavity closure, and tremie pipe guarantees powder is added in the lower mode cavity; The material loading control device is installed on induction type component funnel lower end, and control instrument, action button and control cabinet are installed on and move on the formula hydraulic press on four posts; The blanking sucker is installed on blanking machinery on hand, and blanking manipulator and conveyer belt are installed on the hydraulic press avris respectively.
Described control instrument comprises dwell time relay, evacuation time relay, exhaust time counter, the pressure regulator of oil hydraulic system, temperature controller.
Above-mentioned material loading and blanking also can be finished by hand by the people.
Utilize device of the present invention, raw material is passed through carrier pipe, enter in the induction type component funnel through the induction type valve, the feed opening position of material loading control device control induction type component funnel, raw material is sent in the die cavity of counterdie by tremie pipe, control die cavity temperature is 90～180 ℃, and pressure is 2～8kg/mm
2, carry out precompressed, moulding, make the moulded products of die cavity shape.
Device of the present invention has designed the time relay, the exhaust time counter of a plurality of pressurizes and exhaust and the pressure regulator of oil hydraulic system, can guarantee that different thickness products all can produce on device of the present invention; Design a plurality of temperature sensors detections and control mold temperature, can keep the mold temperature uniformity.Device of the present invention also designs the stroke that relatively moves of 10～30mm after the mould closure, can guarantee the densification pressure of product.Adopt a plurality of devices of the present invention can form a production line, satisfy the different needs of producing in batches.
The present invention compared with prior art has following advantage and effect:
(1) raw material of the present invention's use is a plant waste, its wide material sources, and cost is lower, is processed into powder and is easier to, burning in the time of can avoiding waste disposal or discarded pollution on the environment.
(2) method efficient height of the present invention, with short production cycle can reduce production costs significantly.
(3) method of the present invention is pollution-free in production process, and the artistic handicraft using of being produced can be degraded at nature, discarded back environmentally safe.
(4) utilize the artistic handicraft using of method preparation of the present invention to have comprehensive strength performance preferably, be difficult for compressive deformation and break.
Description of drawings
Fig. 1 is the FB(flow block) of method of the present invention;
Fig. 2 is the structural representation of device of the present invention, among the figure: move formula hydraulic press 16, column 17, oil cylinder 18, counterdie frame plate 19 on powder delivering pipe 1, induction type valve 2, induction type component funnel 3, patrix frame plate 4, material loading control device 5, tremie pipe 6, control instrument 7, action button 8, patrix 9, counterdie 10, control cabinet 11, blanking sucker 12, blanking manipulator 13, conveyer belt 14, travelling table 15, four posts.
The specific embodiment
The flow process of method of the present invention as shown in Figure 1, with plant waste as raw material pulverizing after, releasing agent, colouring agent, the nanometer grade calcium carbonate of curing agent, calcium stearate and the zinc stearate of adding amino resins, sal-ammoniac are prepared burden and are obtained compound, after the compound oven dry, pulverize and make its uniform particles, determine the mixed material consumption according to the product size then, it is joined in the die cavity, in temperature is 90～180 ℃, and pressure is 2～8kg/mm
2Condition under compression molding, the moulded products demoulding is taken out, carry out the post processing of Ageing Treatment, surface colour, check, packing and make artistic handicraft using of the present invention.
Device of the present invention, its structure as shown in Figure 2, mainly comprise powder delivering pipe 1, induction type valve 2, induction type component funnel 3, patrix frame plate 4, material loading control device 5, tremie pipe 6, control instrument 7, action button 8, patrix 9, counterdie 10, control cabinet 11, blanking sucker 12, blanking manipulator 13, conveyer belt 14, travelling table 15, move formula hydraulic press 16 on four posts, column 17, oil cylinder 18, counterdie frame plate 19, wherein: column 17 links up the closed form frame system of formation with patrix frame plate 4 and counterdie frame plate 19, mobile working platform 15 is connected with oil cylinder 18 and can moves up and down along column 17, and oil cylinder 18 is installed on the counterdie frame plate 19; Powder delivering pipe 1 is connected with induction type component funnel 3 by induction type valve 2, and induction type component funnel 3 is installed on the top mold frame 4; Patrix 9 is installed on the patrix frame plate 4, and counterdie 10 is installed on the travelling table 15, and the closed position of patrix 9 and counterdie 10 is provided with the shift motion of 10～30mm, and tremie pipe 6 is connected with material loading control device 5; Material loading control device 5 is installed on induction type component funnel 3 lower ends, and control instrument 7, action button 8 and control cabinet 11 are installed on and move on the formula hydraulic press 16 on four posts; The blanking sucker is installed on blanking machinery on hand, and blanking manipulator and conveyer belt are installed on the hydraulic press avris respectively.Above-mentioned material loading and blanking feature also can be finished by hand by the people.
Utilize device of the present invention, raw material is passed through carrier pipe 1, enter in the induction type component funnel 3 through induction type valve 2, the feed opening position of material loading control device 4 control induction type component funnels 3, raw material is sent in the die cavity of patrix 9, counterdie 10 by tremie pipe 6, control die cavity temperature is 90～180 ℃, and pressure is 2～8kg/mm
2, carry out precompressed, moulding, make the moulded products of die cavity shape.In the device of the present invention, 10～30mm stroke of the closed position of patrix 9 and counterdie 10 guarantees that product has closely knit pressure, temperature sensor in the control instrument 7 detects and the control mold temperature keeps mold temperature even, and the pressure regulator of the dwell time relay in the control instrument 7, evacuation time relay, exhaust time counter, oil hydraulic system is controlled different thickness products and produced on device of the present invention.
Embodiment
Claims (5)
1. the method for a mould pressing preparing artistic handicraft using plant waste material is characterized in that comprising the steps:
(1) plant waste is crushed into 40～100 purpose fine powder materials;
(2) in fine powder material, add amino resins, sal-ammoniac curing agent, calcium stearate and/or zinc stearate releasing agent, colouring agent, nanometer grade calcium carbonate, mix and obtain compound; Above-mentioned each composition weight umber consumption is as follows:
Fine powder material 47～87
Amino resins 5～50
Sal-ammoniac curing agent 0.1～0.5
Calcium stearate and/or zinc stearate releasing agent 0.5～2
Colouring agent 0.5～2.5
Nanometer grade calcium carbonate 1～3
Each composition weight umber sum is 100;
(3) with the compound oven dry, pulverize evenly, be transported to moulding press;
(4) join in the die cavity after it is preheated to 30-70 ℃, control die cavity temperature is 90～180 ℃, and pressure is 2～8kg/mm
2, carry out precompressed, moulding, make the moulded products of die cavity shape, moulded products is taken out from die cavity;
(5) moulded products is carried out Ageing Treatment, surface colour, check, packing.
2. method according to claim 1 is characterized in that the plant waste described in the step (1) is one or more mixed wastes in bamboo wood chip, plant roots and stems, the shuck nuclear.
3. method according to claim 1 and 2 is characterized in that the colouring agent described in the step (2) is titanium dioxide and/or talcum powder.
4. device of realizing the described method of claim 1, it is characterized in that mainly comprising powder delivering pipe, the induction type valve, induction type component funnel, the patrix frame plate, the material loading control device, tremie pipe, control instrument, action button, patrix, counterdie, control cabinet, the blanking sucker, the blanking manipulator, conveyer belt, travelling table, column, oil cylinder, the counterdie frame plate, wherein: column links up the closed form frame system of formation with patrix frame plate and counterdie frame plate, mobile working platform is connected with oil cylinder and can moves up and down along column, and oil cylinder is installed on the counterdie frame plate; Powder delivering pipe is connected with induction type component funnel by the induction type valve, and induction type component funnel is installed on the top mold frame; Patrix is installed on the patrix frame plate, and counterdie is installed on the travelling table, also is provided with the stroke of 10～30mm after upper cavity and lower mode cavity closure, and tremie pipe guarantees powder is added in the lower mode cavity; The material loading control device is installed on induction type component funnel lower end, and control instrument, action button and control cabinet are installed on and move on the formula hydraulic press on four posts; The blanking sucker is installed on blanking machinery on hand, and blanking manipulator and conveyer belt are installed on the hydraulic press avris respectively.
5. device according to claim 4 is characterized in that described control instrument is dwell time relay, evacuation time relay, exhaust time counter, the pressure regulator of oil hydraulic system, temperature controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610035108XA CN100480011C (en) | 2006-04-21 | 2006-04-21 | Method for mould pressing preparing artistic handicraft using plant waste material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610035108XA CN100480011C (en) | 2006-04-21 | 2006-04-21 | Method for mould pressing preparing artistic handicraft using plant waste material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1954980A true CN1954980A (en) | 2007-05-02 |
| CN100480011C CN100480011C (en) | 2009-04-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610035108XA Expired - Fee Related CN100480011C (en) | 2006-04-21 | 2006-04-21 | Method for mould pressing preparing artistic handicraft using plant waste material |
Country Status (1)
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| CN (1) | CN100480011C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328929A (en) * | 2015-12-01 | 2016-02-17 | 苏州听毅华自动化设备有限公司 | Automatic feeding device for die forming |
| CN106003354A (en) * | 2016-05-13 | 2016-10-12 | 安徽瑞丝环保能源有限公司 | Crop straw compressed panel system |
| CN106388101A (en) * | 2016-11-23 | 2017-02-15 | 李海祯 | Automatic leaf feeding and discharging device matched with silk flower leaf stamping machine |
| WO2018014227A1 (en) * | 2016-07-19 | 2018-01-25 | 乐国强 | Machine for automatically fabricating straw waste boards |
| CN107692404A (en) * | 2017-10-09 | 2018-02-16 | 安徽嘉盛鞋业有限公司 | A kind of shoe upper pattern printing machine |
| CN108501146A (en) * | 2018-04-08 | 2018-09-07 | 安徽省舒城华竹实业有限公司 | A kind of Recombined bamboo square stock cold moudling combined conveying device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1142442A (en) * | 1995-08-07 | 1997-02-12 | 祝瑞瑢 | Production of decorative art products |
| DE19716110C2 (en) * | 1997-04-17 | 2000-05-11 | Fuerstlich Loewenstein Werthei | Wooden building element made of wood shavings |
| CN2476409Y (en) * | 2001-01-09 | 2002-02-13 | 孙守华 | Automatic double-pressure hydraulic press |
| DE10159107A1 (en) * | 2001-12-01 | 2003-06-12 | Joachim Gerstein | Method and appliance for producing picture frame consist of bottom mold filled with compressed wood fibers on which is placed a top profiled mold |
| CN1293146C (en) * | 2004-01-14 | 2007-01-03 | 湖北工学院 | Nano calcium carbonate modified plant fiber powder and composite materials thereof with plastic |
| CN2902644Y (en) * | 2006-04-21 | 2007-05-23 | 华南理工大学 | Production device of artistic handicraft |
-
2006
- 2006-04-21 CN CNB200610035108XA patent/CN100480011C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328929A (en) * | 2015-12-01 | 2016-02-17 | 苏州听毅华自动化设备有限公司 | Automatic feeding device for die forming |
| CN106003354A (en) * | 2016-05-13 | 2016-10-12 | 安徽瑞丝环保能源有限公司 | Crop straw compressed panel system |
| WO2018014227A1 (en) * | 2016-07-19 | 2018-01-25 | 乐国强 | Machine for automatically fabricating straw waste boards |
| CN106388101A (en) * | 2016-11-23 | 2017-02-15 | 李海祯 | Automatic leaf feeding and discharging device matched with silk flower leaf stamping machine |
| CN107692404A (en) * | 2017-10-09 | 2018-02-16 | 安徽嘉盛鞋业有限公司 | A kind of shoe upper pattern printing machine |
| CN108501146A (en) * | 2018-04-08 | 2018-09-07 | 安徽省舒城华竹实业有限公司 | A kind of Recombined bamboo square stock cold moudling combined conveying device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100480011C (en) | 2009-04-22 |
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Granted publication date: 20090422 Termination date: 20100421 |