CN1945266A - Double shaft force electric coupling loading driving and charge detecting device - Google Patents

Double shaft force electric coupling loading driving and charge detecting device Download PDF

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CN1945266A
CN1945266A CN 200610114089 CN200610114089A CN1945266A CN 1945266 A CN1945266 A CN 1945266A CN 200610114089 CN200610114089 CN 200610114089 CN 200610114089 A CN200610114089 A CN 200610114089A CN 1945266 A CN1945266 A CN 1945266A
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loading
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connecting rod
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CN100507499C (en
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方岱宁
刘远铭
李法新
裴永茂
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Tsinghua University
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Abstract

一种双轴力电耦合加载传动与电荷测量装置,涉及一种对压电铁电材料施加电加载和双向力加载的力电耦合加载与测量系统。本发明采用包括固定加载轴和自调节球形铰加载轴的双轴自调节力传动轴、与之相配合的密封装置以及电荷测量仪,可以分别在水平方向和竖直方向同时加载,利用自调节球形铰加载轴的自调节功能保证了轴向压力的的同步性与自调节对中性,提高了加载精度;通过密封装置的设计,实现了在无摩擦力的情况下保证力加载时绝缘系统的硅油介质不会泄漏;在测量电路中集成了并联的保护二极管、信号放大器和输出调节等元件制成的电荷测量仪,提高测量精度,同时实现对系统过压保护功能。本发明具有小型化的特点,加工简单方便,精度高,容易实现。

Figure 200610114089

A biaxial electromechanical coupling loading transmission and charge measuring device relates to a electromechanical coupling loading and measuring system for applying electric loading and bidirectional force loading to piezoelectric ferroelectric materials. The present invention adopts a double-axis self-adjusting force transmission shaft including a fixed loading shaft and a self-adjusting spherical hinge loading shaft, a sealing device and a charge measuring instrument matched therewith, which can simultaneously load in the horizontal direction and the vertical direction respectively, and utilize self-adjusting The self-adjusting function of the spherical hinge loading shaft ensures the synchronization and self-adjusting centering of the axial pressure, which improves the loading accuracy; through the design of the sealing device, the insulation system is guaranteed to be loaded without friction The silicone oil medium will not leak; the charge measuring instrument made of parallel protection diodes, signal amplifiers and output regulators is integrated in the measuring circuit to improve the measurement accuracy and realize the overvoltage protection function of the system at the same time. The invention has the characteristics of miniaturization, simple and convenient processing, high precision and easy realization.

Figure 200610114089

Description

一种双轴力电耦合加载传动与电荷测量装置A dual-axis electromechanical coupling loading transmission and charge measurement device

技术领域technical field

本发明涉及一种实验设备,特别涉及一种对压电铁电材料施加电加载和双向力加载的力电耦合加载与测量系统,属于工程材料、物理性能、结构形变及力学实验技术领域。The invention relates to an experimental device, in particular to a electromechanical coupling loading and measuring system for applying electric loading and bidirectional force loading to piezoelectric ferroelectric materials, and belongs to the technical fields of engineering materials, physical properties, structural deformation and mechanical experiments.

背景技术Background technique

对于各向异性材料,一般的单向拉伸实验已经不能真实的反映材料的物理力学性能,需要研究材料在相互垂直的两个方向上同时受到载荷场时的力学行为,而对于压电铁电智能材料,需要研究其在力电耦合加载时的材料行为,这对于材料的应用以及新材料的研制有重要的意义。For anisotropic materials, the general unidirectional tensile test can no longer truly reflect the physical and mechanical properties of the material. It is necessary to study the mechanical behavior of the material when it is subjected to a load field in two directions perpendicular to each other. For piezoelectric ferroelectric For smart materials, it is necessary to study their material behavior under electromechanical coupling loading, which is of great significance for the application of materials and the development of new materials.

但是目前的双轴试验机,比如立式双轴四缸电液伺服试验机(申请号:200610012089.9)虽然能够完成各向异性材料的双轴力学行为,但对于压电铁电材料的力电耦合性能研究却存在精度和安全性的问题,另外对于压电铁电材料的力电耦合研究也仅限于电加载和单轴压应力加载,李常青(铁电材料本构行为和电致疲劳的实验研究.[清华大学硕士学位论文],北京:清华大学工程力学系,1998)设计的单轴加载装置是通过一个导向架使得压杆保持与试件垂直。这种方法比较简单,但因为其没有自动调节的功能,所以不能精确保证试件受到纯压状态,这在纯压实验尤其是双向应力场实验显得格外重要。另外由于实验要进行电载荷加载,所以为了避免高压电场下电荷对空气放电,实验要在硅油中进行,但在李常青的论文中的仅通过一个油槽就可以满足要求,而在双轴实验中还需要考虑硅油的密封问题,避免在加载过程中,过多的硅油流出,出现高压放电。再次,由于双轴加载时为了避免试件破坏时试验机对撞造成损坏,试验机必须采用位移控制加载方式,而压电铁电材料在较大的应力载荷下自身变形依然很小,这使得位移控制加载的精度很难保证。所以需要避免这种对材料进行直接加载的加载方式。However, the current biaxial testing machine, such as the vertical biaxial four-cylinder electro-hydraulic servo testing machine (application number: 200610012089.9), can complete the biaxial mechanical behavior of anisotropic materials, but for the electromechanical coupling of piezoelectric ferroelectric materials However, there are problems of accuracy and safety in performance research. In addition, the research on electromechanical coupling of piezoelectric ferroelectric materials is limited to electrical loading and uniaxial compressive stress loading. Li Changqing (Experimental research on constitutive behavior and electrical fatigue of ferroelectric materials .[Master's Degree Thesis of Tsinghua University], Beijing: Department of Engineering Mechanics, Tsinghua University, 1998) designed a single-axis loading device through a guide frame to keep the compression bar perpendicular to the specimen. This method is relatively simple, but because it does not have the function of automatic adjustment, it cannot accurately guarantee the pure compression state of the specimen, which is particularly important in pure compression experiments, especially bidirectional stress field experiments. In addition, because the experiment needs to be loaded with electric load, in order to avoid the discharge of the charge to the air under the high-voltage electric field, the experiment should be carried out in silicone oil, but in Li Changqing's paper, only one oil tank can meet the requirements, and in the biaxial experiment. The sealing of the silicone oil needs to be considered to avoid excessive silicone oil flowing out and high voltage discharge during the loading process. Thirdly, in order to avoid the damage caused by the collision of the testing machine when the specimen is damaged during biaxial loading, the testing machine must adopt the displacement control loading method, and the deformation of the piezoelectric ferroelectric material is still small under a large stress load, which makes The accuracy of displacement-controlled loading is difficult to guarantee. So it is necessary to avoid this loading method of directly loading the material.

在试件表面的电荷测量系统中一般采用传统的Sawyer-Tower回路。由于目前对于数据都是由数据采集卡采集,或者低压精密仪器采集,但实验过程中,一旦试件被击穿后,测量系统回路中会产生瞬间高压,这必然会损坏测量系统的精密仪器,所以必须在测量回路中设计过压保护措施以保证采集仪器的安全。The traditional Sawyer-Tower loop is generally used in the charge measurement system on the surface of the specimen. Since the current data are collected by data acquisition cards or low-voltage precision instruments, once the test piece is broken down during the experiment, a momentary high voltage will be generated in the measurement system circuit, which will inevitably damage the precision instruments of the measurement system. Therefore, overvoltage protection measures must be designed in the measurement circuit to ensure the safety of the acquisition instrument.

发明内容Contents of the invention

本发明的目的是提供一种双轴力电耦合加载传动与电荷测量装置,利用双轴自调节传动装置实现力双轴试验机对铁电陶瓷进行双轴力电耦合加载,保证双轴向力的同步性与自调节对中性。The purpose of the present invention is to provide a biaxial electromechanical coupling loading transmission and charge measuring device, which uses a biaxial self-adjusting transmission device to realize biaxial electromechanical coupling loading on ferroelectric ceramics by a biaxial self-adjusting transmission device, ensuring biaxial force synchronization and self-adjusting neutrality.

本发明的另一个目的是设计了一套与双轴自调节传动装置相配合的绝缘装置,从而使得实验过程中能够在硅油中进行,避免高压放电与电荷流失。Another object of the present invention is to design a set of insulating device matched with the biaxial self-adjusting transmission device, so that the experiment can be carried out in silicone oil, avoiding high-voltage discharge and electric charge loss.

本发明的再一个目的是在电荷测量电路中并联一套过压保护与电荷误差补偿元件,集成为一个电荷测量仪,实现电荷测量的精确性和实时监测性以及电场过载后的安全性。Another object of the present invention is to connect a set of overvoltage protection and charge error compensation components in parallel in the charge measurement circuit, and integrate them into a charge measurement instrument to realize the accuracy of charge measurement, real-time monitoring and safety after electric field overload.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种双轴力电耦合加载传动与电荷测量装置,含有双轴力加载传动装置和电荷测量装置,其特征在于:所述的双轴力加载传动装置采用双轴自调节传动轴,所述的双轴自调节传动轴在水平和竖直方向均包括一套固定传动轴和一套自调节球形铰传动轴;所述的固定传动轴包括依次连接的绝缘块,固定梯形压头,固定连接杆以及与双轴加载试验机夹具连接的固定转接杆;所述的自调节球形铰传动轴包括绝缘块,调节梯形压头、调节钢珠、连接弹簧,调节连接杆以及与双轴加载试验机夹具连接的调节转接杆;所述的调节梯形压头的一端与调节连接杆通过调节钢珠配合,并通过连接弹簧活动连接,调节梯形压头的另一端与绝缘块连接,调节转接杆的一端与调节连接杆活动连接,另一端与双轴加载试验机夹具相连接。A biaxial force-electric coupling loading transmission and charge measurement device, comprising a biaxial force loading transmission device and a charge measurement device, characterized in that: the biaxial force loading transmission device adopts a biaxial self-adjusting transmission shaft, and the described The two-axis self-adjusting transmission shaft includes a set of fixed transmission shafts and a set of self-adjusting spherical hinge transmission shafts in the horizontal and vertical directions; the fixed transmission shaft includes sequentially connected insulating blocks, fixed trapezoidal pressure heads, and fixed connecting rods and a fixed transfer rod connected with the biaxial loading testing machine fixture; the self-adjusting spherical hinge drive shaft includes an insulating block, adjusting trapezoidal indenter, adjusting steel ball, connecting spring, adjusting connecting rod and biaxial loading testing machine fixture Connected adjustment adapter rod; one end of the adjustment trapezoidal indenter is matched with the adjustment connecting rod through the adjustment steel ball, and is movably connected through the connection spring, the other end of the adjustment trapezoidal indenter is connected with the insulating block, and one end of the adjustment transfer rod It is flexibly connected with the adjusting connecting rod, and the other end is connected with the fixture of the biaxial loading testing machine.

本发明的另一技术特征是:该装置还包括一个与双轴自调节传动轴相配合的绝缘装置,该绝缘装置包括加载油槽和设置在加载油槽外部的随动油槽,在所述的加载油槽与水平方向的固定传动轴和球形铰传动轴之间分别设有无摩擦密封装置,所述的加载油槽和随动油槽与垂直方向的固定传动轴之间分别设有密封塞。Another technical feature of the present invention is: the device also includes an insulating device matched with the biaxial self-adjusting transmission shaft, the insulating device includes a loading oil tank and a follower oil tank arranged outside the loading oil tank, in the loading oil tank A frictionless sealing device is provided between the fixed transmission shaft in the horizontal direction and the spherical hinge transmission shaft, and sealing plugs are respectively provided between the loading oil tank and the follower oil tank and the fixed transmission shaft in the vertical direction.

在上述方案的基础上,本发明的优选方案是:所述的无摩擦密封装置含有绝缘压环、夹在绝缘压环与加载油槽间的环形柔性防油层和绝缘压紧螺母。On the basis of the above solution, the preferred solution of the present invention is: the frictionless sealing device includes an insulating compression ring, an annular flexible oil-proof layer sandwiched between the insulating compression ring and the oil loading groove, and an insulating compression nut.

本发明的技术特征还在于:所述的电荷测量装置含有电荷测量仪和A/D数据采集装置,所述的电荷测量仪包括保护二极管,信号放大器以及连接在信号放大器输出端的对测量电荷误差进行补偿的输出调节和监测输出信号的液晶显示器。The technical feature of the present invention is also that: described electric charge measuring device comprises electric charge measuring instrument and A/D data acquisition device, and described electric charge measuring instrument comprises protection diode, signal amplifier and is connected at the signal amplifier output end to measure electric charge error. Compensation for output regulation and LCD display for monitoring the output signal.

本发明与现有技术相比,具有以下优点及突出性效果:本发明采用双轴自调节传动轴,保证了双轴力加载的实时自调节对中性;根据钢制传动轴的大变形特点实现了大载荷试验机对于小块陶瓷位移控制的力加载;设计一套与双轴自调节传动轴配合绝缘装置,实现在高压电场加载实验中水平传动装置和试样完全浸没在绝缘的硅油进行实验,从而避免了在加载过程中,由于过多的硅油流出而出现高压放电的现象;同时通过无摩擦密封装置保证了实验中双轴力加载的精度;本发明的另一个优点是改进了传统的Sawyer-Tower电荷测量回路,可以避免在实验中由于电加载过载后对测量和数据采集仪器的损害,同时可以补偿电荷测量结果的误差、并具有实时监测性。Compared with the prior art, the present invention has the following advantages and outstanding effects: the present invention adopts a biaxial self-adjusting transmission shaft, which ensures the real-time self-adjusting centering of biaxial force loading; according to the large deformation characteristics of the steel transmission shaft Realized the force loading of the large load testing machine for the displacement control of small pieces of ceramics; designed a set of insulation devices that cooperate with the biaxial self-adjusting transmission shaft, and realized that the horizontal transmission device and the sample were completely immersed in the insulating silicone oil in the high-voltage electric field loading experiment. experiment, thereby avoiding the phenomenon of high voltage discharge due to the outflow of too much silicone oil during the loading process; at the same time, the accuracy of biaxial force loading in the experiment is guaranteed by the frictionless sealing device; another advantage of the present invention is that it improves the traditional The unique Sawyer-Tower charge measurement circuit can avoid damage to the measurement and data acquisition instruments due to electrical overload in the experiment, and can compensate for the error of the charge measurement result, and has real-time monitoring.

附图说明Description of drawings

图1是本发明提供的双轴力电耦合加载传动与电荷测量装置结构示意图。Fig. 1 is a schematic structural diagram of a biaxial electromechanical coupling loading transmission and charge measuring device provided by the present invention.

图2是自调节球形铰传动轴示意图。Fig. 2 is a schematic diagram of a self-adjusting spherical hinge drive shaft.

图3是实验中设计的无摩擦密封装置示意图。Figure 3 is a schematic diagram of the frictionless sealing device designed in the experiment.

图4是电荷测量电路示意图。Figure 4 is a schematic diagram of the charge measurement circuit.

图中:1-固定传动轴;2-自调节球形铰传动轴;3-无摩擦密封装置;4-加载油槽;5-密封塞;6-随动油槽;7-固定连接杆;8-固定转接杆;9-调节梯形压头;10-调节连接杆;11-调节转接杆;12-调节钢珠;13-连接弹簧;14-通槽;15-螺孔;16-螺纹;17-环形柔性防油层;18-压紧螺钉;19-绝缘压环;20-绝缘压紧螺母;21-绝缘块;22-连接杆螺纹;23-保护二极管;24-信号放大器;25-输出调节;26-固定梯形压头;27-电荷测量仪;28-高压输入。In the figure: 1-fixed drive shaft; 2-self-adjusting spherical hinge drive shaft; 3-frictionless sealing device; 4-loading oil tank; 5-sealing plug; 6-following oil tank; 7-fixed connecting rod; 8-fixed Adapter rod; 9-adjusting trapezoidal pressure head; 10-adjusting connecting rod; 11-adjusting connecting rod; 12-adjusting steel ball; 13-connecting spring; 14-through groove; 15-screw hole; Annular flexible oil-proof layer; 18-compression screw; 19-insulation pressure ring; 20-insulation compression nut; 21-insulation block; 22-connecting rod thread; 23-protection diode; 24-signal amplifier; 25-output adjustment; 26-fixed trapezoidal indenter; 27-charge measuring instrument; 28-high voltage input.

具体实施方式Detailed ways

下面结合附图对本发明的原理、具体结构和工作过程作进一步的说明:Principle of the present invention, concrete structure and working process are further described below in conjunction with accompanying drawing:

图1是本发明提供的双轴力电耦合加载传动与电荷测量装置结构示意图。含有双轴力加载传动装置、高压输入28和电荷测量仪27;所述的双轴力加载传动装置包括双轴自调节传动轴和与之配合的一套绝缘装置。所述的双轴自调节力传动轴在水平和竖直方向均包括一套固定传动轴1和一套自调节球形铰传动轴2;所述的固定传动轴1包括绝缘块21、固定梯形压头26、带有螺纹的固定连接杆7和固定转接杆8;固定传动轴采用高精度加工,固定梯形压头26非加载端与圆柱形的固定连接杆7相连接;固定连接杆7与圆柱形的固定转接杆8通过螺纹16配合,这样可以使得整套加载传动轴的两个轴向各有一个固定对中的传动轴,同时又可以方便装卸在实验的绝缘装置上。图2是自调节球形铰传动轴示意图,包括绝缘块21、调节梯形压头9、调节钢珠12、连接弹簧13和调节连接杆10;调节连接杆10一端开矩形的通槽14,与矩形的调节转接杆11通过压紧螺钉18相对压紧连接;调节连接杆10的另一端与调节梯形压头9的一端分别加工同等大小的圆锥形凹槽,四个调节弹簧13通过小螺钉分别固定在圆柱的调节连接杆11和调节梯形压头9的四周,由调节钢珠12和四个连接弹簧13将调节连接杆11与调节梯形压头9活动连接在一起。在轴向压力加载的时候,调节钢珠12与调节梯形压头9的圆锥形凹槽光滑接触,由于连接弹簧的可伸缩性可使调节梯形压头与调节连接杆相对自由转动,而连接弹簧13的连接同时也使得调节梯形压头9与调节连接杆10不会脱离。调节连接杆10的另一端再通过矩形的调节转接杆11与试验机的矩形无齿夹具相连接,实现动态自调节功能,在保证了自调节功能的同时又使得与绝缘装置连接时装卸方便。在双轴力电耦合本构实验中,调节连接杆10与调节转接杆11之间通过调节连接杆上的矩形的通槽14可活动连接,这样即可以在转动方向上没有约束也可以是拆卸变得方便。这部分主要目的是保证调节转接杆11传动的力加载到调节连接杆10时有一定的转动自由,也可以设计成其他的自由连接,比如铰链连接,只是在装卸方面上比较繁琐。不论固定传动轴还是自调节球形铰传动轴,加载试样的压头都进行了梯形头设计,这样设计目的是在双轴力加载下避免四个加载头的碰撞,同时使得自调节球形铰传动轴加工和装配方便。所述的绝缘块21以及图中未画出的各梯形压头表面外的固体绝缘贴片(厚度约为2mm)均是为了实验中的绝缘需要而设计。在压头顶端的绝缘块21采用一定厚度的即高度耐压又高度绝缘的氧化铝材料制成。由于氧化铝十分坚硬,很难加工,所以在不需要压力的固定梯形压头26和调节梯形压头9侧面上选择容易加工的绝缘材料,实验中在高压端的加载是由薄的铜片与涂有电极的试样连接,暴露的铜片与金属传动轴距离不能保证足够大,即使在硅油中也有可能放电,所以需要在四个梯形金属压头的侧面粘贴上容易加工的聚四氟乙烯贴片作为固体绝缘贴片。各个固体绝缘块均通过绝缘胶水与固定梯形压头26和调节梯形压头9粘接。Fig. 1 is a schematic structural diagram of a biaxial electromechanical coupling loading transmission and charge measuring device provided by the present invention. Contains a biaxial force-loaded transmission device, a high-voltage input 28 and a charge measuring instrument 27; the biaxial force-loaded transmission device includes a biaxial self-adjusting transmission shaft and a set of insulating devices matched therewith. The two-axis self-adjusting power transmission shaft includes a set of fixed transmission shaft 1 and a set of self-adjusting spherical hinge transmission shaft 2 in the horizontal and vertical directions; the fixed transmission shaft 1 includes an insulating block 21, a fixed trapezoidal pressure Head 26, threaded fixed connecting rod 7 and fixed adapter rod 8; the fixed transmission shaft adopts high-precision machining, and the non-loading end of the fixed trapezoidal pressure head 26 is connected with the cylindrical fixed connecting rod 7; the fixed connecting rod 7 and The cylindrical fixed adapter rod 8 cooperates with the thread 16, so that the two axial directions of the whole set of loading transmission shafts have a fixed and centered transmission shaft respectively, and at the same time, it can be conveniently loaded and unloaded on the insulating device of the experiment. Fig. 2 is a schematic diagram of a self-adjusting spherical hinge transmission shaft, including an insulating block 21, an adjusting trapezoidal pressure head 9, an adjusting steel ball 12, a connecting spring 13 and an adjusting connecting rod 10; The adjustment adapter rod 11 is relatively compressed and connected by the compression screw 18; the other end of the adjustment connecting rod 10 and one end of the adjustment trapezoidal indenter 9 are respectively processed with conical grooves of the same size, and the four adjustment springs 13 are respectively fixed by small screws Around the cylindrical adjusting connecting rod 11 and adjusting trapezoidal pressing head 9, the adjusting connecting rod 11 and adjusting trapezoidal pressing head 9 are movably connected together by adjusting steel ball 12 and four connecting springs 13 . When the axial pressure is loaded, the adjusting steel ball 12 is in smooth contact with the conical groove of the adjusting trapezoidal indenter 9. Due to the scalability of the connecting spring, the adjusting trapezoidal indenter and the adjusting connecting rod can be relatively freely rotated, while the connecting spring 13 The connection also makes the adjustment trapezoidal pressure head 9 and the adjustment connecting rod 10 not disengage simultaneously. The other end of the adjusting connecting rod 10 is connected with the rectangular toothless fixture of the testing machine through the rectangular adjusting connecting rod 11 to realize the dynamic self-adjusting function, which not only ensures the self-adjusting function but also makes it easy to install and disassemble when connecting with the insulating device . In the biaxial electromechanical coupling constitutive experiment, the adjusting connecting rod 10 and the adjusting connecting rod 11 are movably connected through the rectangular through-slot 14 on the adjusting connecting rod, so that there is no restriction on the direction of rotation or it can be Disassembly becomes easy. The main purpose of this part is to ensure a certain degree of freedom of rotation when the force of the adjustment adapter rod 11 is applied to the adjustment connecting rod 10. It can also be designed as other free connections, such as hinge connections, but it is more cumbersome in terms of loading and unloading. Regardless of the fixed transmission shaft or the self-adjusting spherical hinge transmission shaft, the indenter of the loading sample is designed with a trapezoidal head. Shaft processing and assembly is convenient. The insulating block 21 and the solid insulating patches (about 2 mm in thickness) outside the surfaces of the trapezoidal indenters not shown in the figure are all designed for the insulation requirements in the experiment. The insulating block 21 at the top of the indenter is made of aluminum oxide material with a certain thickness that is highly resistant to voltage and highly insulating. Because alumina is very hard and difficult to process, an insulating material that is easy to process is selected on the sides of the fixed trapezoidal indenter 26 and the adjustable trapezoidal indenter 9 that do not require pressure. For sample connections with electrodes, the distance between the exposed copper sheet and the metal transmission shaft cannot be guaranteed to be large enough, and discharge may occur even in silicone oil, so it is necessary to paste easy-to-process PTFE stickers on the sides of the four trapezoidal metal indenters. sheet as a solid insulating patch. Each solid insulating block is bonded with the fixed trapezoidal indenter 26 and the adjustable trapezoidal indenter 9 by insulating glue.

双轴自调节力传动轴配合了一套绝缘装置,该绝缘装置包括加载油槽4和设置在加载油槽外部的随动油槽6,所述的加载油槽4分别与水平方向的固定连接杆7和调节连接杆10之间设置无摩擦密封装置3,所述的加载油槽4和随动油槽6与垂直方向的固定传动轴之间分别设有密封塞5。该套绝缘装置是针对力电耦合实验中的电场高压输入28的加载所设计的,所述的高压输入28包括信号发生器、和信号放大器(Trek 20/30),由信号发生器产生需要加载的电源信号,再由信号放大器固定放大3000倍形成实验所需的高压输入28,在双轴力电耦合本构实验中由信号发生器产生的峰值为±5V的正弦波通过电荷放大器放大3000倍,实验中电场加载为±15000V。该绝缘装置使得整个实验过程能够在绝缘性能良好并且无色透明的二甲基硅油(硅油型号为:1000CS)介质中进行,高压输入端及传动装置完全浸入硅油中,避免高电压加载时高压端对传动装置或者空气放电以及所需要测量电荷的流失。实验中要保证横向加载时整套装置不漏油,同时又要保证水平方向传动轴与油槽之间的作用力尽量小从而提高加载精度。具体结构与连接如图1所示:所述的绝缘装置包括加载油槽4、随动油槽6、密封塞5和无摩擦密封装置3。所述的加载油槽4是与固定连接杆7和调节连接杆10相配合连接的带有三个圆孔的有机玻璃制成的油槽,油槽壁厚为3mm;在加载油槽4相对的一对侧壁以及底面的中心分别加工φ=28mm的圆孔,每个侧面圆孔的周围各加工12个φ=1.5mm的小孔,配合无摩擦密封装置3;加载油槽4底部通过密封塞5与垂直轴力加载的固定传动轴的固定连接杆7连接,并保证可以相对移动。所述的随动油槽6是仅有底部带有圆孔的有机玻璃油槽,油槽通过密封塞5与固定传动轴下端圆柱形固定转接杆8固定连接;这样可以保证在实验加载的过程中油槽随转接杆一起移动。固定连接杆7与加载密封塞5之间因为密封性的要求,所以需要有比较大的摩擦力,但我们在加载过程中可以通过读取垂直方向上方的自调节球形铰传动轴2的数据来控制垂直方向的加载力,由于没有任何连接力,所以保证了加载的精度。所述的随动油槽6主要目的是避免在实验的安装、加载、卸载和拆卸等过程中由于加载油槽4的泄漏而导致污染试验机。所以随动油槽6尺寸要大于加载油槽4,保证承接所有泄漏的硅油。The two-axis self-adjusting power transmission shaft is equipped with a set of insulating device, which includes a loading oil tank 4 and a follower oil tank 6 arranged outside the loading oil tank, and the loading oil tank 4 is connected with the fixed connecting rod 7 in the horizontal direction and the adjustment A frictionless sealing device 3 is arranged between the connecting rods 10 , and sealing plugs 5 are respectively arranged between the loading oil groove 4 and the follower oil groove 6 and the fixed transmission shaft in the vertical direction. This set of insulating devices is designed for the loading of the electric field high-voltage input 28 in the electromechanical coupling experiment. The high-voltage input 28 includes a signal generator and a signal amplifier (Trek 20/30), which needs to be loaded by the signal generator. The power signal is fixedly amplified 3000 times by the signal amplifier to form the high-voltage input 28 required for the experiment. In the biaxial electromechanical coupling constitutive experiment, the sine wave with a peak value of ±5V generated by the signal generator is amplified 3000 times by the charge amplifier , the electric field loading in the experiment is ±15000V. The insulating device enables the whole experiment process to be carried out in the medium of colorless and transparent dimethyl silicone oil (silicone oil type: 1000CS) with good insulating properties. Discharging the gear or the air and the loss of charge that needs to be measured. In the experiment, it is necessary to ensure that the whole device does not leak oil during lateral loading, and at the same time, it is necessary to ensure that the force between the horizontal transmission shaft and the oil tank is as small as possible to improve the loading accuracy. The specific structure and connection are shown in Figure 1: the insulating device includes a loading oil tank 4, a follower oil tank 6, a sealing plug 5 and a frictionless sealing device 3. The loading oil tank 4 is an oil tank made of plexiglass with three round holes that is matched with the fixed connecting rod 7 and the adjusting connecting rod 10, and the wall thickness of the oil tank is 3 mm; And the center of the bottom surface is processed with φ=28mm round holes respectively, and 12 small holes with φ=1.5mm are processed around the round holes on each side to cooperate with the frictionless sealing device 3; the bottom of the loading oil tank 4 passes through the sealing plug 5 and vertical axis The fixed connecting rod 7 of the fixed transmission shaft of force loading is connected, and guarantees that can move relatively. The follower oil tank 6 is a plexiglass oil tank with a round hole at the bottom, and the oil tank is fixedly connected with the cylindrical fixed adapter rod 8 at the lower end of the fixed drive shaft through the sealing plug 5; Moves with the adapter rod. Due to the sealing requirements, there needs to be relatively large friction between the fixed connecting rod 7 and the loading sealing plug 5, but we can read the data of the self-adjusting spherical hinge drive shaft 2 above the vertical direction during the loading process. Control the loading force in the vertical direction, because there is no connection force, so the accuracy of loading is guaranteed. The main purpose of the follower oil tank 6 is to avoid contamination of the testing machine due to the leakage of the loading oil tank 4 during the installation, loading, unloading and dismounting of the experiment. Therefore, the size of the follower oil tank 6 is larger than that of the loading oil tank 4 to ensure that all leaked silicone oil is received.

所述的无摩擦密封装置3主要原则为在对密封的基础上使传动轴与加载油槽4直接没有相互的摩擦阻力,从而减少力加载的误差。在上述方案的基础上,本发明的优选方案采用如图3设计:所述的无摩擦密封装置3包括有机玻璃制成的绝缘压环19、环形柔性防油层17和绝缘压紧螺母20;这样的连接装置作用是在实验中即要保证加载油槽和加载传动轴连接的密封性,又要避免由于连接阻力而导致加载精度下降。带有螺纹的凹槽圆柱连接杆10或者固定梯形压杆7穿过有机玻璃材料制成的环形柔性防油层17的中孔,通过两个绝缘压紧螺母20将环形柔性防油层17内缘夹紧,环形柔性防油层17的外缘由带有12个小孔的有机玻璃制成的绝缘压环19与加载油槽4通过12个小螺钉固定。由于两端的密封性,使得硅油不会外漏,而在中间留有一定余量的环形柔性防油层17使得传动杆与油槽之间可以在一定位移内相当自由移动,而这样的位移量足够满足实验的要求。所述的密封塞5是由中性刚度的绝缘橡胶加工而成,内缘加工成适合尺寸的圆形通孔,外缘加工成圆形梯台形状,与加载油槽4和随动油槽6连接。The main principle of the frictionless sealing device 3 is to make the transmission shaft and the loading oil groove 4 directly have no mutual frictional resistance on the basis of sealing, thereby reducing the error of force loading. On the basis of the above-mentioned scheme, the preferred scheme of the present invention adopts the design as shown in Fig. 3: described frictionless sealing device 3 comprises insulating pressure ring 19, annular flexible oil-proof layer 17 and insulating compression nut 20 that organic glass is made; Like this The role of the connecting device is to ensure the sealing of the connection between the loading oil tank and the loading transmission shaft in the experiment, and to avoid the decline in loading accuracy due to connection resistance. The threaded grooved cylindrical connecting rod 10 or the fixed trapezoidal pressure rod 7 pass through the middle hole of the annular flexible oil-proof layer 17 made of plexiglass material, and the inner edge of the annular flexible oil-proof layer 17 is clamped by two insulating compression nuts 20 Tight, the outer edge of the annular flexible oil-proof layer 17 is fixed by 12 small screws with the insulating pressure ring 19 made of plexiglass with 12 small holes and the loading oil groove 4. Due to the tightness of both ends, the silicone oil will not leak out, and the annular flexible oil-proof layer 17 with a certain margin in the middle allows the transmission rod and the oil groove to move freely within a certain displacement, and this displacement is sufficient. Experimental requirements. The sealing plug 5 is made of insulating rubber with neutral rigidity, the inner edge is processed into a circular through hole of suitable size, and the outer edge is processed into a circular step shape, which is connected with the loading oil tank 4 and the follower oil tank 6 .

双轴自调节传动轴连接双轴试验机与加载试样,通过其自调节功能使得双轴力加载保证实时的对中性,绝缘装置保证实验在硅油中进行高压电场加载的安全性。The biaxial self-adjusting transmission shaft connects the biaxial testing machine and the loading sample. Through its self-adjusting function, the biaxial force loading can ensure real-time neutrality. The insulation device ensures the safety of the high-voltage electric field loading in the experiment in silicone oil.

我们在双轴力电耦合本构实验中,机械加载装置中采用的是立式双轴电液伺服试验机,试验机力输出端包括2个圆柱形无齿夹具和两个矩形无齿夹具,所以固定传动轴1的固定转接杆8加工成与试验机的圆柱形无齿夹具相配合的圆柱形状,从而与试验机紧密连接保证水平或者垂直方向的固定轴向加载。所述的双轴四缸电液伺服试验机(申请号:200610012089.9)包括立式主机、液压源和控制系统,所述的主机包括立式框架,水平方向和竖直方向加载传动系统。该实验机可以通过位移控制进行力加载,最大加载力为1×105N。由于是对陶瓷试件进行纯压力加载,所以为了避免高压力下陶瓷破坏造成试验机对撞损坏,要对试件进行位移控制力加载。然而对于相应尺寸的陶瓷试样,实验中的最大加载力不超过1×104N,并且陶瓷材料的特点是在很大的加载力的情况下,变形依然很小,这就给位移控制双轴力对陶瓷试样加载带来了困难。对于以上问题,在实验设计中整套加载传动轴都采用45号钢材料加工而成,在保证加载所需要的刚度的同时,整个加载过程中很大一部分位移消耗在钢制加载传动轴的变形上,再通过力反馈数据可以对陶瓷进行比较精确的力加载。实验中试验机如果采用0.1mm/min的步进方式加载,陶瓷试样力加载速率可以控制在100N/min,达到实验所要求的精度,同时又非常方便于控制。In the biaxial electromechanical coupling constitutive experiment, the mechanical loading device is a vertical biaxial electro-hydraulic servo testing machine. The force output end of the testing machine includes two cylindrical toothless fixtures and two rectangular toothless fixtures. Therefore, the fixed adapter rod 8 of the fixed transmission shaft 1 is processed into a cylindrical shape matched with the cylindrical toothless fixture of the testing machine, so as to be closely connected with the testing machine to ensure fixed axial loading in the horizontal or vertical direction. The two-axis four-cylinder electro-hydraulic servo testing machine (application number: 200610012089.9) includes a vertical host, a hydraulic source and a control system. The host includes a vertical frame, and the horizontal and vertical loading transmission systems. The experimental machine can carry out force loading through displacement control, and the maximum loading force is 1×10 5 N. Since the pure pressure loading is carried out on the ceramic specimen, in order to avoid the collision damage of the testing machine caused by the ceramic damage under high pressure, the displacement control force loading should be carried out on the specimen. However, for a ceramic sample of a corresponding size, the maximum loading force in the experiment does not exceed 1×10 4 N, and the characteristic of ceramic materials is that the deformation is still small under the condition of a large loading force, which gives the displacement control dual The axial force brings difficulties to the loading of ceramic specimens. For the above problems, in the experimental design, the entire set of loading transmission shafts is made of No. 45 steel material. While ensuring the stiffness required for loading, a large part of the displacement in the entire loading process is consumed by the deformation of the steel loading transmission shaft. , and then through the force feedback data, the ceramic can be loaded with more accurate force. In the experiment, if the testing machine is loaded in a step-by-step manner of 0.1mm/min, the force loading rate of the ceramic sample can be controlled at 100N/min, which achieves the accuracy required by the experiment and is very convenient to control.

图4所示为是电荷测量电路示意图。所述的电荷测量装置含有电荷测量仪27和A/D数据采集装置,所述的电荷测量仪27包括保护二极管23和信号放大器24以及连接在信号放大器输出端的对测量电荷误差进行补偿的输出调节25和监测输出信号的小型的液晶显示器。将上述测量元件集成为一体,成为电荷测量仪27;电荷数据由A/D采集卡采集并输入电脑。所述的电荷测量电路的测量基本原理依然采用传统Sawyer-Tower回路,由于实验试样的尺寸比较大,在实验中所需要加载的电场强度也要大大增加,由于各种原因导致的放电现象不可避免,一旦放电整套装置中就会产生瞬时的高压现象,在瞬时高压产生的状态下,要保证电脑采集卡的输入信号不超过10V。为了避免过载对贵重采集仪器的损害,在传统Sawyer-Tower回路测量原理基础上,电荷测量仪27集成了改进的带有过压保护与电荷补偿的测量回路以及液晶显示器,包括在对电容C0的测量电路中并联上的保护二极管23,以及信号放大器24和输出调节25。在电场过载的情况下C0两端电压如果高于10V,保护二极管23即导通,起到保护作用。信号放大器24和输出调节25元件可以使采集数据具有可调节性,输出调节25调整测量中由于电荷流失带来的误差从而提高测量结果的精确性。在数据的输出端连接一个小型液晶显示器,这样可以在实验过程中实时监测输出信号。另外对于二极管不能阻止的脉冲信号,在采集卡的输入端还应该并联上一个脉冲稳定元件,稳定高频的脉冲信号。Figure 4 shows a schematic diagram of the charge measurement circuit. Described electric charge measurement device contains electric charge measuring instrument 27 and A/D data acquisition device, and described electric charge measuring instrument 27 comprises protection diode 23 and signal amplifier 24 and is connected in the output regulation that the measurement electric charge error is compensated at the signal amplifier output terminal 25 and a small liquid crystal display for monitoring the output signal. The above-mentioned measuring elements are integrated into a charge measuring instrument 27; the charge data is collected by an A/D acquisition card and input into a computer. The basic measurement principle of the charge measurement circuit still adopts the traditional Sawyer-Tower circuit. Due to the relatively large size of the experimental sample, the electric field strength required to be loaded in the experiment will also be greatly increased, and the discharge phenomenon caused by various reasons cannot be achieved. Avoid, once the whole device is discharged, there will be a transient high voltage phenomenon. In the state of transient high voltage generation, it is necessary to ensure that the input signal of the computer acquisition card does not exceed 10V. In order to avoid overload damage to valuable acquisition instruments, based on the traditional Sawyer-Tower circuit measurement principle, the charge measuring instrument 27 integrates an improved measurement circuit with overvoltage protection and charge compensation and a liquid crystal display, including the capacitance C 0 The protective diode 23 connected in parallel in the measurement circuit, as well as the signal amplifier 24 and the output regulator 25. When the electric field is overloaded, if the voltage across C0 is higher than 10V, the protection diode 23 will be turned on and play a protective role. The signal amplifier 24 and the output adjustment 25 components can make the collected data adjustable, and the output adjustment 25 adjusts the error caused by the loss of charge in the measurement so as to improve the accuracy of the measurement result. Connect a small liquid crystal display to the output terminal of the data, so that the output signal can be monitored in real time during the experiment. In addition, for the pulse signal that the diode cannot stop, a pulse stabilization element should be connected in parallel to the input terminal of the acquisition card to stabilize the high-frequency pulse signal.

Claims (4)

1、一种双轴力电耦合加载传动与电荷测量装置,含有双轴力加载传动装置和电荷测量装置,其特征在于:所述的双轴力加载传动装置采用双轴自调节传动轴,所述的双轴自调节传动轴在水平和竖直方向均包括一套固定传动轴(1)和一套自调节球形铰传动轴(2);所述的固定传动轴(1)包括依次连接的绝缘块(21),固定梯形压头(26),固定连接杆(7)以及与双轴加载试验机夹具连接的固定转接杆(8);所述的自调节球形铰传动轴(2)包括绝缘块(21),调节梯形压头(9)、调节钢珠(12)、连接弹簧(13),调节连接杆(10)以及与双轴加载试验机夹具连接的调节转接杆(11);所述的调节梯形压头(9)的一端与调节连接杆(10)通过调节钢珠(12)配合,并通过连接弹簧(13)活动连接,调节梯形压头的另一端与绝缘块(21)连接,调节转接杆(11)的一端与调节连接杆(10)活动连接,另一端与双轴加载试验机夹具相连接。1. A biaxial force-electric coupling loading transmission and charge measurement device, comprising a biaxial force loading transmission and a charge measurement device, characterized in that: the biaxial force loading transmission adopts a biaxial self-adjusting transmission shaft, so The two-axis self-adjusting transmission shaft includes a set of fixed transmission shafts (1) and a set of self-adjusting spherical hinge transmission shafts (2) in both horizontal and vertical directions; the fixed transmission shaft (1) includes sequentially connected An insulating block (21), a fixed trapezoidal indenter (26), a fixed connecting rod (7) and a fixed transfer rod (8) connected to the biaxial loading tester fixture; the self-adjusting spherical hinge transmission shaft (2) Including insulating block (21), adjusting trapezoidal indenter (9), adjusting steel ball (12), connecting spring (13), adjusting connecting rod (10) and adjusting connecting rod (11) connected with biaxial loading testing machine fixture ; One end of the adjustable trapezoidal pressure head (9) is matched with the adjustment connecting rod (10) through the adjustment steel ball (12), and is flexibly connected by the connection spring (13), and the other end of the adjustment trapezoidal pressure head is connected with the insulating block (21 ) connection, one end of the adjustment transfer rod (11) is flexibly connected with the adjustment connecting rod (10), and the other end is connected with the fixture of the biaxial loading testing machine. 2、按照权利要求1所述的双轴力电耦合加载传动与电荷测量装置,其特征在于:该装置还包括一个与双轴自调节传动轴相配合的绝缘装置,该绝缘装置包括加载油槽(4)和设置在加载油槽外部的随动油槽(6),所述的加载油槽分别与水平方向的固定连接杆(7)和调节连接杆(10)之间设置无摩擦密封装置(3),所述的加载油槽(4)和随动油槽(6)与垂直方向的固定传动轴之间分别设有密封塞(5)。2. The dual-axis force-electric coupling loading transmission and charge measurement device according to claim 1, characterized in that: the device also includes an insulating device matched with the dual-axis self-adjusting transmission shaft, and the insulating device includes a loading oil tank ( 4) and a follower oil tank (6) arranged outside the loading oil tank, and a frictionless sealing device (3) is arranged between the loading oil tank and the fixed connecting rod (7) and the adjusting connecting rod (10) in the horizontal direction respectively, Sealing plugs (5) are respectively provided between the loading oil tank (4) and the follower oil tank (6) and the fixed transmission shaft in the vertical direction. 3、按照权利要求2所述的双轴力电耦合加载传动和电荷测量装置,其特征在于:所述的无摩擦密封装置(3)含有绝缘压环(19)、夹在绝缘压环(19)与加载油槽(4)间的环形柔性防油层(17)和绝缘压紧螺母(20)。3. The dual-axis force-electric coupling loading transmission and charge measurement device according to claim 2, characterized in that: the frictionless sealing device (3) includes an insulating compression ring (19), clamped on the insulating compression ring (19) ) and the annular flexible oil-proof layer (17) and insulating compression nut (20) between the loading oil tank (4). 4、按照权利要求1、2或3所述的双轴力电耦合加载传动和电荷测量装置,其特征在于:所述的电荷测量装置含有电荷测量仪(27)和A/D数据采集装置,所述的电荷测量仪包括保护二极管(23),信号放大器(24)以及连接在信号放大器输出端的对测量电荷误差进行补偿的输出调节(25)和监测输出信号的液晶显示器。4. According to claim 1, 2 or 3, the biaxial electromechanical coupling loading transmission and charge measuring device is characterized in that: said charge measuring device comprises a charge measuring instrument (27) and an A/D data acquisition device, The charge measuring instrument includes a protection diode (23), a signal amplifier (24), an output regulator (25) connected to the output terminal of the signal amplifier to compensate the error of the measured charge and a liquid crystal display for monitoring the output signal.
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CN102706726A (en) * 2012-04-24 2012-10-03 清华大学 Force-electricity coupling dynamic fracture experimental system
CN101680741B (en) * 2007-07-18 2013-10-23 埃洛斯菲克斯图尔激光公司 System and method for measuring alignment errors of axles
CN104101792A (en) * 2013-04-11 2014-10-15 中国科学院上海硅酸盐研究所 Ferroelectric material ferroelectricity and ferroelasticity measuring system and method under force field, electric field and thermal field
CN107515151A (en) * 2017-09-27 2017-12-26 山东玲珑轮胎股份有限公司 Rubber double-shaft dynamic performance testing device, method and system
CN108896394A (en) * 2018-07-13 2018-11-27 中国工程物理研究院总体工程研究所 Material Biaxial Compression loading device
CN113514331A (en) * 2021-06-08 2021-10-19 浙江大学 Large-load double-shaft compression loading device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101680741B (en) * 2007-07-18 2013-10-23 埃洛斯菲克斯图尔激光公司 System and method for measuring alignment errors of axles
CN102706726A (en) * 2012-04-24 2012-10-03 清华大学 Force-electricity coupling dynamic fracture experimental system
CN102706726B (en) * 2012-04-24 2014-09-24 清华大学 A Mechatronics Coupled Dynamic Fracture Experimental System
CN104101792A (en) * 2013-04-11 2014-10-15 中国科学院上海硅酸盐研究所 Ferroelectric material ferroelectricity and ferroelasticity measuring system and method under force field, electric field and thermal field
CN107515151A (en) * 2017-09-27 2017-12-26 山东玲珑轮胎股份有限公司 Rubber double-shaft dynamic performance testing device, method and system
CN107515151B (en) * 2017-09-27 2023-09-29 山东玲珑轮胎股份有限公司 Rubber double-shaft dynamic performance testing device, method and system
CN108896394A (en) * 2018-07-13 2018-11-27 中国工程物理研究院总体工程研究所 Material Biaxial Compression loading device
CN108896394B (en) * 2018-07-13 2023-12-29 中国工程物理研究院总体工程研究所 Material biax compression loading device
CN113514331A (en) * 2021-06-08 2021-10-19 浙江大学 Large-load double-shaft compression loading device

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