CN1930219B - Prepreg and metal foil-clad laminate and printed circuit board obtained by using the same - Google Patents

Prepreg and metal foil-clad laminate and printed circuit board obtained by using the same Download PDF

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CN1930219B
CN1930219B CN2005800069472A CN200580006947A CN1930219B CN 1930219 B CN1930219 B CN 1930219B CN 2005800069472 A CN2005800069472 A CN 2005800069472A CN 200580006947 A CN200580006947 A CN 200580006947A CN 1930219 B CN1930219 B CN 1930219B
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resin
imide
prepreg
polyamide
general formula
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CN1930219A (en
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竹内一雅
柳田真
山田真树
增田克之
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Resonac Corp
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Hitachi Chemical Co Ltd
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Abstract

This invention provides a prepreg which can yield printed circuit boards with excellent dimensional stability and heat resistance and the ability to be bent and housed at high density in electronic device packages, by impregnating a thin fiber base material with a resin having excellent adhesion with metal foils or fiber base materials, excellent heat resistance and high pliability, as well as a metal foil-clad laminate and printed circuit board employing it. The prepreg of the invention is obtained by impregnating a resin composition containing a resin with an imide structure and a thermosetting resin into a fiber base material with a thickness of 5-50 [mu]m.

Description

Prepreg, paste the tinsel plywood and use their printed circuit board (PCB)
Technical field
The present invention is relevant for prepreg and the subsides tinsel plywood and the printed circuit board (PCB) that use it.
Background technology
The printing distributing board plywood be with the resin combination of electrical insulating property as the stacked given number of the prepreg of matrix, heating and pressurizing makes its integrated forming.Use the genus plywood of gilding when forming printed wiring by elimination method (subtractivemethod).This gilds, and to belong to plywood be the tinsel that overlapping Copper Foil etc. is gone up on surface (single face or two sides) at prepreg, makes by pressurized, heated again.General using always is used as the electrical insulating property resin as thermosetting resins such as resol, Resins, epoxy, polyimide resin, bismaleimides-cyanate resins.In addition, also can use as thermoplastic resins such as fluorine resin or poly (phenylene ether) resins.
On the other hand, be accompanied by popularizing of intelligent terminal machines such as Personal Computer and portable phone, the printed circuit board (PCB) that is equipped on these machines changes miniaturization, densification gradually into.Its encapsulation form develops into the surface encapsulation type by the bolt insert type, and then develops into the area array type headed by the BGA (BGA Package) that uses plastic base.With regard to the substrate of direct installation such as BGA bare chip, chip generally is to be undertaken by the terminal conjunction method that utilizes hot ultrasonic wave crimping with being connected of substrate.At this moment, will be exposed under the high temperature more than 150 ℃, because of the substrate that bare chip is installed so the electrical insulating property resin need have thermotolerance to a certain degree.
From the viewpoint of environment protection, the unleaded research of scolding tin is paid attention to by the people gradually and is carried out energetically, thus the melt temperature of scolding tin high temperatureization little by little.For this reason, higher thermotolerance will be required aspect substrate.In addition, the requirement of the halogenization of material improves year by year, so the use of brominated flame retardant also becomes difficult gradually.
More the person for printed circuit board (PCB), also requires so-called reparation (Repair characteristics) of detachably chip being installed sometimes.At this moment, the heat of equal extent when substrate is subjected to Chip Packaging when repairing implements to be used for carrying out once more the thermal treatment that chip is installed thereafter.If impose such processing, with regard to employed electrical insulating property resin system in the past, may produce at fiber base material and interlaminar resin and to peel off.Therefore, with regard to the substrate that reparation property is required, recycle required resistance to sudden heating under the high temperature and also be required.
Have the superior heat resistance impact in order to improve, the formation of the fine distribution of anti-backflow, crack resistance, proposed in fiber base material, to soak contain with the polyamidoimide be must composition the prepreg (opening the 2003-55486 communique) that forms of resin combination with reference to the spy.
In addition, be accompanied by miniaturization, the high performance of e-machine, need in restriceted envelope, take in the printed circuit board (PCB) of having implemented component packages.To this, adopt with a plurality of printed circuit board (PCB)s be distributed into multistage after, come interconnective method by wirning harness or elasticity wiring board again.In addition, also use with polyimide and be the elastic base plate of main component and the formed rigidity-flexible substrate of rigid substrates multiple stratification in the past.
Summary of the invention
In view of above-mentioned existing in prior technology problem, the object of the present invention is to provide by will and tinsel or fiber base material between cementability flexible high resin good, excellent heat resistance contain and be dipped in the thin fiber base material, can obtain dimensional stability and excellent heat resistance, flexible and the subsides tinsel plywood and the printed circuit board (PCB) that can be contained in the prepreg of the intravital printed circuit board (PCB) of e-machine basket and use this prepreg with high-density.
To achieve these goals, the feature of prepreg of the present invention is, the resin combination that will contain resin with imide structure and thermosetting resin soaks to be contained in the fiber base material that thickness is 5~50 μ m and forms.
With regard to this prepreg, if the resin with imide structure is that to have a resin of siloxane structure then better.
Again, the resin with imide structure also can be the resin with following general formula (1) structure.
[changing 1]
Figure G2005800069472D00031
And then, if it is then better to have a resin polyamide-imide resin of imide structure.
More particularly, if have that the resin of imide structure contains that the mixture of following imide dicarboxylic acid and diisocyanate cpd react polyamide-imide resin, then preferable, described what contain the imide dicarboxylic acid is to make to contain siloxane diamine and following general formula (2a) or (2b) mixture of represented diamines and trimellitic acid 1,2-anhydride react and get.
[changing 2]
Figure G2005800069472D00032
[formula (2a) or (2b) in, X 21The represented divalent base or the represented divalent base of following general formula (3b) of aliphatic alkyl, the halogenation aliphatic alkyl of carbon number 1~3, alkylsulfonyl, ether, carbonyl, singly-bound, following general formula (3a) of expression carbon number 1~3, X 22Aliphatic alkyl, halogenation aliphatic alkyl, alkylsulfonyl, ether or the carbonyl of carbon number 1~3, the R of expression carbon number 1~3 21, R 22And R 23Independent separately or identical, expression hydrogen atom, hydroxyl, methoxyl group, methyl or halogenation methyl.
[changing 3]
Figure G2005800069472D00041
Wherein, in the formula (3a), X 31The aliphatic alkyl of expression carbon number 1~3, halogenation aliphatic alkyl, alkylsulfonyl, ether, carbonyl or the singly-bound of carbon number 1~3).
In addition, resin with imide structure also can be, contain the mixture of following imide dicarboxylic acid and the polyamide-imide resin that diisocyanate cpd reacts gained, described imide dicarboxylic acid is to make to contain the represented diamines of following general formula (4), siloxane diamine and following general formula (5a) or (5b) mixture of represented diamines, react with trimellitic acid 1,2-anhydride and.
[changing 4]
Figure G2005800069472D00042
[changing 5]
(formula (5a) or (5b) in, X 51The represented divalent base or the represented divalent base of following general formula (6b) of aliphatic alkyl, the halogenation aliphatic alkyl of carbon number 1~3, alkylsulfonyl, ether, carbonyl, singly-bound, following general formula (6a) of expression carbon number 1~3, X 52Aliphatic alkyl, halogenation aliphatic alkyl, alkylsulfonyl, ether or the carbonyl of carbon number 1~3, the R of expression carbon number 1~3 51, R 52And R 53Independent separately or identical, expression hydrogen atom, hydroxyl, methoxyl group, methyl or halogenation methyl.
[changing 6]
Figure G2005800069472D00051
But, in the formula (6a), X 61The aliphatic alkyl of expression carbon number 1~3, halogenation aliphatic alkyl, alkylsulfonyl, ether, carbonyl or the singly-bound of carbon number 1~3).
Again, the resin with above-mentioned imide structure also can be, and has the polyimide resin of the represented structure of following general formula (7) or has the represented structure of following general formula (7) and the polyimide resin of the structure that following general formula (8) is represented.
[changing 7]
[changing 8]
(in formula (7) or (8), Ar 1Represent 4 valency aromatic series bases, Ar 2Expression divalent aromatic series base, R 71And R 72Independent separately or identical, expression divalent alkyl; R 73, R 74, R 75And R 76Independent separately or identical, the alkyl of expression carbon number 1~6; N represents 1~50 integer).
In addition, the resin with imide structure also can be, and has the polyamide-imide resin of the represented structure of following general formula (9).Such polyamide-imide resin will become the resin that contains the represented structure of above-mentioned general formula (1) in molecule.
[changing 9]
(in the formula (9), R 91, R 92, R 93And R 94The ring texture of the polyamide-imide resin of expression formation respectively or a part of carbon atom of chain-like structure).
In prepreg of the present invention, the thermosetting resin preferred epoxy that resin combination is contained.Wherein, then better if having the Resins, epoxy of the epoxypropyl more than 2.
In addition, above-mentioned resin combination preferably further contains the resin combination of P contained compound, in such resin combination, for the resin that 100 weight parts have imide structure, better as if the phosphorus that contains 0.1~5 weight % in thermosetting resin that contains 1~140 weight part and the resin solid composition.
Again, resin combination is if further contain hindered phenol system (Hindered Phenols) or sulphur organic compound system antioxidant, and is then better.
As such antioxidant, be preferably and be selected from by butylation hydroxyl methoxy benzene, 2,6-two-tertiary butyl-4-ethylphenol, 2,2 '-methylene radical-two (4-methyl-6-tert butyl phenol), 4,4 '-thiobis-(3 methy 6 tert butyl phenol), 4,4 '-butylidene-bis(3-methyl-6-t-butyl phenol), 1,1,3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane, 1,3,5-trimethylammonium-2,4,6-three (3,5-two-tertiary butyl-4-hydroxy benzyl) benzene, four-(methylene radical-3-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl propionic ester) methane, Tyox B, in the distearyl thiodipropionate form a group at least a kind.
In addition, prepreg of the present invention has been when having solidify to form base material, in the VTM of its UL-94 test below the preferred 100mm of burning extent.
In addition, the invention provides the subsides tinsel plywood that uses the invention described above prepreg gained.Also promptly, subsides tinsel plywood of the present invention is with the overlapping given number of the invention described above prepreg, and disposes tinsel at it on the one-sided or both sides, carries out heating and pressurizing and gets.
In addition, the invention provides the printed circuit board (PCB) of the subsides tinsel plywood gained that uses the invention described above.Also promptly, printed circuit board (PCB) of the present invention is that the described tinsel in the subsides tinsel plywood of the invention described above is carried out circuit fabrication and got.
By the subsides tinsel plywood and the printed circuit board (PCB) of prepreg gained of the present invention, can be at random crooked, have good dimensional stability, thermotolerance and anti-PCT.In addition, because of flexible when making printed circuit board (PCB), so can be contained in the basket of e-machine with high-density.
Description of drawings
Fig. 1 is the part stereographic map of an example of expression prepreg.
Fig. 2 is the partial cross section figure that an example of tinsel plywood is pasted in expression.
Fig. 3 is the partial cross section view of an example of expression printed circuit board (PCB).
Among the figure:
3: the reinforcing fiber resin layer
10: tinsel
30: substrate
60: metal plating
70: communicating pores
100: prepreg
200: paste the tinsel plywood
300: printed circuit board (PCB)
Embodiment
Below, as required on one side with reference to accompanying drawing, on one side best mode for carrying out the invention is described in detail.
(prepreg)
At first, prepreg is illustrated.The prepreg of this example is that the resin combination that will contain resin with imide structure and thermosetting resin soaks to be contained in the fiber base material that thickness is 5~50 μ m and forms.Below, at first each contained in resin combination composition is illustrated.
(resin) with imide structure
Resin with imide structure is meant the compound that has an imide structure at intramolecularly at least, for example preferred polyamide imide resin, polyimide resin or the maleic anhydride imide resin that contracts.
At first, polyamide-imide resin is illustrated.Polyamide-imide resin is meant the resin that contains imide and amide group repeating unit.As such polyamide-imide resin, be the most suitable with the silicone-modified polyamide-imide resin that in repeating unit, has siloxane structure.
As polyamide-imide resin with such siloxane structure, preferably make the mixture that contains following imide dicarboxylic acid, react the resin of gained with aromatic diisocyanate compounds, described imide dicarboxylic acid, be make contain siloxane diamine and above-mentioned general formula (2a) or (2b) the represented diamines with 2 above aromatic rings (aromatic diamine) mixture, react with trimellitic acid 1,2-anhydride and get.
With regard to silicone-modified polyamide-imide resin with siloxane structure synthetic, have the diamines a of 2 above aromatic rings and the mixture ratio of siloxane diamine b, be preferable with a/b=99.9/0.1~0/100 (mol ratio), a/b=95/5~30/70 is better, a/b=90/10~40/60 the best.If the mixture ratio of siloxane diamine b is too high, Tg will be reduced.If low excessively, then when making prepreg, remain in soaking in the resin to contain the solvent quantitative change many making.
As aromatic diamine, for example can enumerate 2, two (4-(4-amino-benzene oxygen) phenyl) propane (BAPP) of 2-, two (4-(3-amino-benzene oxygen) phenyl) sulfone, two (4-(4-amino-benzene oxygen) phenyl) sulfone, 2, two (4-(4-amino-benzene oxygen) phenyl) HFC-236fa of 2-, two (4-(4-amino-benzene oxygen) phenyl) methane, 4, two (4-amino-benzene oxygen) biphenyl of 4-, two (4-(4-amino-benzene oxygen) phenyl) ether, two (4-(4-amino-benzene oxygen) phenyl) ketone, 1, two (4-amino-benzene oxygen) benzene of 3-, 1, two (4-amino-benzene oxygen) benzene of 4-, 2,2 '-dimethyl diphenyl-4,4 '-diamines, 2,2 '-two (trifluoromethyl) biphenyl-4,4 '-diamines, 2,6,2 ', 6 '-tetramethyl--4,4 '-diamines, 5,5 '-dimethyl-2,2 '-sulphonyl-biphenyl-4,4 '-diamines, 3,3 '-dihydroxybiphenyl-4,4 '-diamines, (4,4 '-diamino) diphenyl ether, (4,4 '-diamino) sulfobenzide, (4,4 '-diamino) benzophenone, (3,3 '-diamino) benzophenone, (4,4 '-diamino) ditan, (4,4 '-diamino) diphenyl ether, (3,3 '-diamino) diphenyl ether etc.
As siloxane diamine, can enumerate the compound shown in the following note general formula (10a)~(10b) again.
[changing 10]
As the siloxane diamine shown in the last note general formula (10a), can enumerate as X-22-161AS (amine equivalent 450), X-22-161A (amine equivalent 840), X-22-161B (amine equivalent 1500) (more than, Shin-Etsu Chemial Co., Ltd system trade(brand)name), BY16-853 (amine equivalent 650), BY16-853B (amine equivalent 2200) (above , East レ ダ ウ コ one ニ Application グ シ リ コ one Application Co., Ltd. system trade(brand)name) etc.As the siloxane diamine shown in the last note general formula (10d), can enumerate as X-22-9409 (amine equivalent 700), X-22-1660B-3 (amine equivalent 2200) (more than, Shin-Etsu Chemial Co., Ltd system trade(brand)name) etc.
As making the employed diisocyanate cpd of polyamide-imide resin, can enumerate the compound shown in the following note general formula (11).
[changing 11]
OCN-D-NCO …(11)
In the formula (11), D is meant the organic radical with at least 1 aromatic nucleus or the aliphatic alkyl of divalent, wherein preferably from by-C 6H 4-CH 2-C 6H 4-shown in base, tolylene, naphthylidene, hexa-methylene, 2,2, at least a kind of group selecting in one group that 4-tri-methyl hexamethylene and isophorone base are formed.
As the diisocyanate cpd shown in the last note general formula (11), though can use aliphatic diisocyanate or aromatic diisocyanate, to use the aromatic series diisocyanate preferable, best is that both also use.
As aromatic diisocyanate, for example can enumerate 4,4 '-diphenylmethanediisocyanate (MDI), 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, naphthylene-1,2,4-tolylene dipolymers etc. are wherein to use MDI the best.By using MDI, can improve the bendability of the polyamide-imide resin of gained as aromatic diisocyanate.
As aliphatic diisocyanate, can enumerate for example hexamethylene diisocyanate, 2,2,4-trimethyl hexamethylene diisocyanate, isophorone group diisocyanate etc.
Also using under the situation of aromatic diisocyanate and aliphatic diisocyanate, with respect to aromatic diisocyanate, the aliphatic diisocyanate that adds about 5~10 moles of % is preferable.By and usefulness, can further improve the thermotolerance of the polyamide-imide resin of gained.
As the polyamide-imide resin that is contained in the resin combination, it is also preferable to have a polyamide-imide resin that contains the structure of aliphatics ring shown in note general formula (1).Wherein, especially with have above-mentioned shown in siloxane structure and both polyamide-imide resin the bests of fatty family ring structure.Such polyamide-imide resin forms the resin that contains structure shown in the note general formula (9).
Have siloxane structure and fatty family both polyamide-imide resins of ring structure as such, preferably contain the mixture of following imide dicarboxylic acid and the polyamide-imide resin that diisocyanate cpd reacts gained, described imide dicarboxylic acid is to make the alicyclic diamine, siloxane diamine and the above-mentioned general formula (5a) that comprise the represented fatty family ring of above-mentioned general formula (4) or (5b) mixture of the represented diamines with 2 above aromatic rings (aromatic diamine), react with trimellitic acid 1,2-anhydride and.
Alicyclic diamine shown in the above-mentioned general formula (4) is meant 4, and 4 '-diamino-dicyclohexyl methane, and compound that easily obtain relevant with it have for example ワ Application ダ ミ Application (New Japan Chem Co., Ltd's system trade(brand)name).As above-mentioned reaction used siloxane diamine and aromatic diamine, can enumerate compound same as described above again.With regard to having such siloxane structure and fatty family both polyamide-imide resins of ring structure synthetic, diamines a (mole) shown in the above-mentioned general formula (4), blending ratio with the total b (mole) of diamines with 2 above aromatic rings and siloxane diamine, be preferable with a/b=0.1/99.9~99.9/0.1 (mol ratio), a/b=10/90~50/50 is better, a/b=20/80~40/60 the best.
In the manufacturing that contains the polyamide-imide resin of structure shown in above-mentioned siloxane structure and/or the general formula (1), except that adding siloxane diamine, aromatic diamine, alicyclic diamine etc., also can use the aliphatie diamine class.As such aliphatie diamine, can enumerate compound shown in the following note general formula (12).
[changing 12]
Figure G2005800069472D00111
In the formula (12), X 121Expression methylene radical, alkylsulfonyl, ether, carbonyl or singly-bound, R 121And R 12Represent hydrogen atom, alkyl, phenyl or substituted-phenyl respectively, p represents 1~50 integer.
As R 121And R 122Concrete example, be preferable with alkyl, phenyl or the substituted-phenyl of hydrogen atom, carbon number 1~3, as the substituting group that can be incorporated into phenyl, can enumerate alkyl, halogen atom of carbon number 1~3 etc.From satisfying the viewpoint of low elastic modulus and high Tg simultaneously, aliphatie diamine is with X in the above-mentioned general formula (12) 121For the aliphatie diamine of ether is preferable.
As such aliphatie diamine, can enumerate as ジ エ Off ア one ミ Application D-400 (amine equivalent 400), ジ エ Off ア one ミ Application D-2000 (amine equivalent 1000, chemical (Sun-technolchemical) Co., Ltd. of above sun science and technology system trade(brand)name) etc.
As above-mentioned polyamide-imide resin, preferably contain the above polyamide-imide resin that in a molecule, contains the polyamidoimide molecule of 10 above amide group of 70 moles of %.Its scope can be by the color atlas of GPC (gel permeation chromatography) gained of polyamide-imide resin, and the mole number (A) of the amide group in the other unit weight of trying to achieve obtains.For example based on the mole number (A) of amide group contained among polyamide-imide resin (a) g, with 10 * a/A as the molecular weight (C) that contains the polyamidoimide of 10 amide group in the molecule, then the color atlas mean average molecular weight by the GPC gained is that zone more than the C reaches the situation more than 70%, is equivalent to contain the above polyamidoimide molecule that contains 10 above amide group in a molecule of 70 moles of %.The quantivative approach of amide group can be utilized NMR, IR, hydroxamic acid-iron color reaction method, N-bromamide method etc.
Then, polyimide resin is illustrated.Polyimide resin is meant the resin that contains imide structure in the repeating unit.And as polyimide resin, preferably in repeating unit, further has siloxane structure, wherein more preferably have the polyimide resin of structure shown in the above-mentioned general formula (7), or have the structure shown in structure shown in the above-mentioned general formula (7) and the following general formula (8).Such polyimide resin can obtain by diamine compound and tetracarboxylic dianhydride's reaction.
As the diamine compound that is used for obtaining to have the polyimide resin of structure shown in the above-mentioned general formula (7), can enumerate siloxane diamine.As such siloxane diamine, can enumerate the compound identical compound used with making above-mentioned polyamide-imide resin.
In addition, as the diamine compound that is used for obtaining to have simultaneously the polyimide resin of structure shown in structure shown in the above-mentioned general formula (7) and the above-mentioned general formula (8), can enumerate the composition of siloxane diamine and aromatic diamine.As siloxane diamine, can enumerate the compound identical compound used with making above-mentioned polyamide-imide resin.In addition, as aromatic diamine, can enumerate as-phenylenediamine, right-phenylenediamine, 4,4 '-diaminodiphenyl-methane, 4,4 '-diamino-diphenyl propane, p-diaminodiphenyl, 4,4 '-diamino-diphenyl sulfide, 4,4 '-diamino diphenyl sulfone, 3,3 '-diamino diphenyl sulfone, 4,4 '-diamino-diphenyl ether, 4,4 '-diamino-right-terphenyl, 2, two (4-(4-amino-benzene oxygen) phenyl) propane (BAPP) of 2-, two (4-(3-amino-benzene oxygen) phenyl) sulfone, two (4-(4-amino-benzene oxygen) phenyl) sulfone, 2, two (4-(4-amino-benzene oxygen) phenyl) HFC-236fa of 2-, two (4-(4-amino-benzene oxygen) phenyl) methane, 4, two (4-amino-benzene oxygen) biphenyl of 4-, two (4-(4-amino-benzene oxygen) phenyl) ether, two (4-(4-amino-benzene oxygen) phenyl) ketone, 1, two (4-amino-benzene oxygen) benzene of 3-, 1, two (4-amino-benzene oxygen) benzene of 4-, 2,2 '-dimethyl diphenyl-4,4 '-diamines, 2,2 '-two (trifluoromethyl) biphenyl-4,4 '-diamines, 2,6,2 ', 6 '-tetramethyl--4,4 '-diamines, 5,5 '-dimethyl-2,2 '-sulphonyl-biphenyl-4,4 '-diamines, 3,3 '-dihydroxybiphenyl-4,4 '-diamines, (4,4 '-diamino) diphenyl ether, (4,4 '-diamino) sulfobenzide, (4,4 '-diamino) benzophenone, (3,3 '-diamino) benzophenone, (4,4 '-diamino) ditan, (4,4 '-diamino) diphenyl ether, (3,3 '-diamino) diphenyl ether etc.
Make up in this wise under the situation that siloxane diamine and aromatic diamine use, the blending ratio of aromatic diamine a and siloxane diamine b, be preferable with a/b=99.9/0.1~0/100 (mol ratio), a/b=95/5~30/70 is better, a/b=90/10~50/50 the best.If the blending ratio of siloxane diamine b is too high, Tg will be reduced.If low excessively, then when making prepreg, remain in soaking in the resin to contain the solvent quantitative change many making.
As the tetracarboxylic dianhydride, can enumerate as 3,3 ' again,, 4,4 '-diphenyl ether tetracarboxylic dianhydride, 3,3 ', 4,4 '-sulfobenzide tetracarboxylic dianhydride, 3,3 ', 4,4 '-benzophenone tetracarboxylic dianhydride, 2,2 ', 3,3 '-benzophenone tetracarboxylic dianhydride, 3,3 ', 4,4 '-biphenyl tetracarboxylic dianhydride, 2,2 ', 3,4 '-biphenyl tetracarboxylic dianhydride, pyromellitic acid anhydride, 1,4,5,8-naphthalene tetracarboxylic acid dianhydride, 1,4,5,6-naphthalene tetracarboxylic acid dianhydride, 3,4,9, the 10-perylenetetracarboxylic dianhydride, 3,3,6,7-anthracene tetracarboxylic dianhydride, 1,2,7, the luxuriant and rich with fragrance tetracarboxylic dianhydride of 8-, 4,4 '-(hexafluoro isopropylidene) O-phthalic acid dianhydride etc.
Secondly, the maleic anhydride imide resin that contracts is illustrated.As the maleic anhydride imide resin that contracts, can enumerate as diamine compound and maleic anhydride are reacted with 1: 2 mol ratio and form span and come acid anhydrides to contract behind the imines, again the resin that mixes with triazines or other thermosetting resin.As diamine compound, can enumerate and above-mentioned same compound.
(thermosetting resin)
As thermosetting resin used among the present invention, can enumerate as Resins, epoxy, polyimide resin, unsaturated polyester resin, urethane resin, span and come contract imide resin, triazine-span of acid anhydrides to come acid anhydrides contract imide resin, resol etc.For example, preferable with respect to the polyamide-imide resin of 100 weight parts under the situation of using polyamide-imide resin as resin with the thermosetting resin that uses 1~200 weight part with imide structure, use 1~140 weight part better.
As thermosetting resin, preferably has the resin of the organic group that can react with the amide group of polyamide-imide resin.Particularly as polyamide-imide resin, as mentioned above, preferred silicone-modified polyamide-imide resin at this moment, as thermosetting resin, preferably has the resin of the organic group that can react with the amide group in the silicone-modified polyamide-imide resin.More particularly, the Resins, epoxy that preferably has epoxypropyl.With respect to the polyamide-imide resin of 100 weight parts, the amount of thermosetting resin if be lower than 1 weight part, then will make the solvent resistance deterioration.On the other hand, if surpass 200 weight parts, then because of unreacted thermosetting resin will reduce Tg, or it is insufficient that thermotolerance is become, or reduce that it is flexible, so not good.Therefore, the amount of thermosetting resin, with respect to the polyamide-imide resin of 100 weight parts, preferred 3~100 weight parts, more preferably 10~60 weight parts.
As Resins, epoxy, can enumerate as dihydroxyphenyl propane, varnish with novolac type phenol resin, ortho-cresol varnish with multivalence phenol or 1 such as novolac type phenol resin, the pure and mild epoxy chloropropane of multivalence such as 4-butyleneglycol react and poly-glycidyl ethers, react with the polyprotonic acid of phthalic acid, hexahydro-phthalic acid etc. and epoxy chloropropane and poly-epoxypropyl ester, N-epoxypropyl derivative with compound of amine, acid amides or heterocyclic nitrogenous bases, alicyclic epoxy resin etc.
By using Resins, epoxy as thermosetting resin, prepreg can solidify under the temperature below 180 ℃.Again, as Resins, epoxy, for by with the reaction of the amide group of silicone-modified polyamide-imide resin, improve heat, machinery, electric characteristic, preferably use the combination that has Resins, epoxy and its solidifying agent of 2 above epoxypropyl, Resins, epoxy and its curing catalyst or have Resins, epoxy and its solidifying agent and the curing catalyst of 2 above epoxypropyl with 2 above epoxypropyl.Epoxypropyl is The more the better, if better more than 3.According to the quantity of epoxypropyl, the use level difference of thermosetting resin, epoxypropyl is many more, even use level also can less.
Curing agent for epoxy resin, curing catalyst so long as with the material of Resins, epoxy reaction or promote that solidified material gets final product, be not limited to them, for example can use amine, imidazoles, multifunctional phenols, anhydrides etc.As amine, can use dicyano diamide, diaminodiphenyl-methane, amidino groups urea etc.As multifunctional phenols, can use the halogenated compound of Resorcinol, Resorcinol, dihydroxyphenyl propane and these materials, and can use conduct and the varnish novolac type phenol resin of the condenses of formaldehyde, solvable novolac type phenol resin etc.As anhydrides, can use Tetra hydro Phthalic anhydride, benzophenone tetracarboxylic dianhydride, nadic acid methyl esters etc.As curing catalyst, can use alkyl substituted imidazole as imidazoles, benzoglyoxaline etc.
About the requirement of these solidifying agent or curing catalyst, under the situation of Ammonia, preferably make the equivalent of activation hydrogen of ammonia and the epoxy equivalent (weight) amount about equally of Resins, epoxy.At curing catalyst is under the situation of imidazoles, is not the equivalence ratio of considering simply with activation hydrogen, with respect to 100 parts by weight of epoxy resin, and preferred 0.001~10 weight part of its content.Under the situation of multifunctional phenols or anhydrides,, must use 0.6~1.2 normal phenol hydroxyl or carboxyl with respect to 1 normal Resins, epoxy.If the amount of these solidifying agent or curing catalyst very little then with residual uncured Resins, epoxy, reduces Tg (glass tansition temperature); If with the solidifying agent and the curing catalyst of remained unreacted, reduce insulativity excessively at most.About the epoxy equivalent (weight) of Resins, epoxy, because of also can reacting therefore preferred this factor of consideration with the amide group of silicone-modified polyamide-imide resin.
(other composition)
In resin combination, have the resin of imide structure and also can contain other composition below the thermosetting resin except above-mentioned.As other such composition, at first can enumerate P contained compound.
P contained compound is the composition that can improve the flame retardant resistance of prepreg, and is particularly, preferable with phosphorus flame retardant (phosphorous filler).As phosphorus flame retardant, can enumerate as OP930 (Network ラ リ ア Application ト corporate system trade(brand)name, phosphorus content 23.5 weight %), HCA-HQ (Sanko Co., Ltd.'s system trade(brand)name, phosphorus content 9.6 weight %), the above Misao Kusano of Tripyrophosphoric acid trimeric cyanamide PMP-100 (phosphorus content 13.8 weight %) PMP-200 (phosphorus content 9.3 weight %) PMP-300 (phosphorus content 9.8 weight %) system trade(brand)name etc.
As the addition of the phosphorus flame retardant of P contained compound, though if how can further improve flame retardant resistance, yet if cross at most or reduce the flexible of base material, or the thermotolerance of reduction when making printed circuit board (PCB).The amount of addible phosphorus flame retardant, though difference is arranged with material of soaking the fiber base material that has contained resin combination or thickness, for example as employed fiber base material in the aftermentioned prepreg, at the fiber base material of used thickness 5~50 μ m (for example, cloth) under the situation, the amount of phosphorus flame retardant preferably is adjusted to, and the plywood that utilizes this prepreg manufacturing can obtain burning extent and be the flame retardant resistance below the 100mm in the VTM of UL-94 test.Such plywood has enough performances aspect flexible, and also has enough performances aspect the thermotolerances such as thermal shock test.
As above-mentioned, resin combination contains under the situation of polyamide-imide resin and thermosetting resin, and amide group or imide in this polyamide-imide resin become nitrogenous source, help flame retardant resistance.At this moment, about being matched with the amount of the P contained compounds such as phosphorus flame retardant in the resin combination, in the resin solid state component gross weight of resin combination, the amount of phosphorus is preferable with 0.1~5 weight %, and 2~4 weight % are better.Therefore, the content of phosphorus flame retardant can consider that the phosphorus content that is contained in wherein decides.
In resin combination, also can contain hindered phenol and be the more than one antioxidant in antioxidant and the sulphur organic compound system antioxidant again.For example, be antioxidant if use hindered phenol, then not only can not reduce other characteristic of boring (drill) processibility etc., also can improve electrical insulation characteristics.
As hindered phenol is antioxidant, butylation hydroxyl methoxy benzene is arranged, 2, single phenol such as 6-two-tertiary butyl-4-ethylphenol system, be 2,2 '-methylene radical-two (4-methyl-6-tert butyl phenol), 4,4 '-thiobis-(3 methy 6 tert butyl phenol), 4, bis-phenols such as 4 '-butylidene-bis(3-methyl-6-t-butyl phenol) system, and 1,1,3-three (2-methyl-4-hydroxyl-5-butyl phenyl) butane, 1,3,5-trimethylammonium-2,4,6-three (3,5-two-tertiary butyl-4-hydroxy benzyl) benzene, four-(polymer phenol such as methylene radical-3-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl propionic ester) methane system.As sulphur organic compound system antioxidant, Tyox B, distearyl thiodipropionate etc. are arranged again.Antioxidant is preferably selected a kind at least from above-mentioned antioxidant group, also can merge multiple the use in addition.Again, with respect to the thermosetting resin of 100 weight parts, preferred 0.1~20 weight part of the use level of antioxidant.Particularly, with respect to 100 parts by weight of epoxy resin, the use level of antioxidant is 0.1~20 weight part more preferably.The use level of antioxidant is lower than 0.1 weight part, can't improve insulativity; If surpass 20 weight parts, will reduce insulativity on the contrary.
As mentioned above, the prepreg of this example is the resin combination that contains resin, thermosetting resin and other composition with imide structure to be soaked be contained in the fiber base material that thickness is 5~50 μ m to form.Fig. 1 is the part stereographic map of the example of expression prepreg.Prepreg 100 shown in Figure 1 is with fiber base material and soaks the laminar prepreg that resin combination was constituted that is contained in wherein.
Such prepreg can be by mixing prepreg, dissolve, be scattered in the organic solvent with resin combination, and then the varnish of gained soaked be contained in the fiber base material, drying obtains.As such organic solvent, so long as have the solvability of relative resin combination or dispersed getting final product, there is no restriction especially, can enumerate for example N,N-DIMETHYLACETAMIDE, dimethyl formamide, methyl-sulphoxide, N-N-methyl-2-2-pyrrolidone N-, γ-Ding lactones, tetramethylene sulfone, pimelinketone etc.
Though prepreg is above-mentioned resin combination with resin combination, the resin combination that wherein is preferably as follows, the resin combination that promptly contains resin (silicone-modified polyamide-imide resin, polyamide-imide resin or polyimide resin) that 100 weight parts have imide structure and 1~200 weight part (preferred 1~140 weight part) thermosetting resin with the structure shown in the last note formula (1).Thus, the evaporation rate of varnish solvent accelerates in the resin combination, even under the low temperature below 150 ℃ of the curing reaction that can't promote thermosetting resin, also may make the residual solvent composition below 5 weight %.Again, such resin combination, and have good adherence between fiber base material or Copper Foil.Particularly for silicone-modified polyamide-imide resin, silicone-modified because of the high polyamide-imide resin of thermotolerance is carried out, so can obtain good effect.Thus, reduce because of making the residual solvent composition, thus with the stacked operation of Copper Foil in, prepreg also has good scolding tin thermotolerance except that making the foaming that produces because of solvent evaporates tails off.
More particularly, prepreg can soak by the varnish that makes resin combination and be contained in the fiber base material, and drying is made under 80~180 ℃ scope.As fiber base material, get final product so long as can be used in the base material that make to paste tinsel plywood and multilayer printed circuit board, there is no especially and limit, can enumerate and for example weave cotton cloth or fiber base material such as non-woven fabrics.Material as fiber base material, can enumerate as inorganic fibres such as glass, aluminum oxide, asbestos, boron, silicon oxidation lead glass, silex glass, Ji Lanuo (Tyranno), silicon carbide, silicon nitride, zirconium whites, or the blended ratio of organic fibres such as aromatic poly, polyether-ether-ketone, polyetherimide, polyethersulfone, graphite, Mierocrystalline cellulose etc. and these materials, wherein to use the glass fibre the best of weaving cotton cloth.
Wherein, as the fiber base material that is used in prepreg, be the suitableeest with woven fiber glass with 5~50 μ m thickness.By the woven fiber glass of used thickness 5~50 μ m, can obtain can be arbitrarily crooked printed circuit board (PCB), and follow temperature in the manufacturing process, moisture absorption etc., its dimensional change is reduced.
Though creating conditions of such prepreg etc. be there is no restriction especially, yet preferably is made as the condition of the above degree of employed solvent evaporates 80 weight % in the varnish.Also without particular limitation to manufacture method or drying conditions etc., the temperature in the time of for example can be with drying is made as 80~180 ℃, and the time also can be taken into account the varnish gelation time and adjust.Again, the dipping lacquer amount of fiber base material preferably is set as, with respect to the total amount of varnish solid composition and fiber base material, varnish solid composition is 30~80 weight %.
Described prepreg is a flame retardant resistance below the 100mm making this prepreg preferably have burning extent in the VTM of UL-94 test under solidifying as the situation of base material.Particularly contain under the situation of above-mentioned P contained compound, if it is then better to satisfy such condition at resin combination.
The evaluation of flame retardant resistance can be tested by the VTM of UL-94 and carry out.The material of test usefulness for example can be made by the following method, promptly, etching is removed after the copper that uses on the attached copper plywood in two sides that above-mentioned prepreg is made into, cut length 200mm, width 50mm, again it is twisted in the axle of diameter 12.7mm, and fixing with adhesive tape from the position of an end 125mm, make it become tubular, extract axle thereafter.
Measure as follows then, that is, make this sample vertical, after its upper end is fixed with the spring sealing, 3 seconds of 20mm blue flame that end in contact is produced by the methane gas burner, and measure residual fire time and burning extent.In this measures,, be considered as the sufficient prepregs of thermotolerance such as having fully flexible or thermal shock test if the demonstration burning extent is the following flame retardant resistance of 100mm.
(pasting the tinsel plywood)
By using above-mentioned prepreg, can obtain insulcrete, plywood, subsides tinsel plywood.In other words, for example, can by with above-mentioned prepreg separately or with its many stacked duplexers of making, overlapped metal paper tinsel on its single face or two sides as required, 150~280 ℃, preferably under the scope of 180~250 ℃ of temperature, and 0.5~20MPa, preferably heating and pressurizing is shaped under the scope of 1~8MPa pressure, makes insulcrete, duplexer, subsides tinsel plywood.Can obtain to paste the tinsel plywood when particularly using tinsel.
As tinsel, can use Copper Foil or aluminium foil, can use the tinsel of 5~200 μ m.Again, as tinsel, also can use as the middle layer with nickel, nickel-phosphorus, nickel-tin alloy, nickel-ferro alloy, lead, Lead-tin alloy etc., and on its two sides, be provided with the copper layer of the copper layer of 0.5~15 μ m and 10~300 μ m and 3 layers of structure composite foil forming, and with aluminium and the compound formed 2 layers of structure composite foil of Copper Foil.
Fig. 2 is the partial cross section figure that an example of tinsel plywood is pasted in expression.Subsides tinsel plywood 200 is that the duplexer of the prepreg 100 of heating, the given number that pressurizes (is 3 at this) forms with the Copper Foil 10 that is disposed at its both sides, and it is made of with 2 tinsels 10 of adherence in these substrate 30 two sides the laminar substrate 30 that the duplexer with reinforcing fiber resin layer 3 constitutes.
(printed circuit board (PCB))
More the person can obtain printed circuit board (PCB) by using above-mentioned subsides tinsel plywood.In other words, by carry out form (circuit fabrication) of circuit by the tinsel of pasting the tinsel plywood, can obtain printed circuit board (PCB).Such circuit fabrication can be undertaken by elimination method known methods such as (subtractive).
Fig. 3 is the partial cross section view of an example of expression printed circuit board (PCB).Printed circuit board (PCB) 300 shown in Figure 3 is made of substrate same as described above 30 and 2 tinsels 10 being engaged in substrate 30 two sides, and its some is removed and forms Wiring pattern on tinsel.And, on printed circuit board (PCB) 300, be formed with a plurality of communicating poress 70 that connect these circuit card 300 interareas with the direction of roughly keeping straight on.The metal plating 60 of given thickness is formed on the hole wall of this communicating pores 70.In addition, on printed circuit board (PCB) 300, be packaged with given circuit block (not shown) usually.
Embodiment
Below, though illustrate in greater detail the present invention by embodiment, the present invention is not limited only to these embodiment.
(synthesis example 1A)
Add 3,3 ', 4 of 31.0g (0.10 mole) in the detachable flask of 1L, the m-xylene of the NMP of 4 '-diphenyl ether tetracarboxylic dianhydride, 200g (N-N-methyl-2-2-pyrrolidone N-), 200g stirs down in room temperature (25 ℃).Then, use dropping funnel to splash into the reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd system trade(brand)name, amine equivalent 430) of 34.4g (0.04 mole) as siloxane diamine.In stirring ice-cold this reaction soln down, add the BAPP (2,2-two (4-(4-amino-benzene oxygen) phenyl) propane) of 24.6g (0.06 mole), and under room temperature, stirred 2 hours as aromatic diamine, obtain polyamic acid.This polyamic acid solution is warming up to 190 ℃, and heated and stirred 20 hours is removed its water and two benzene azeotropics of following the imines cyclisation to be generated.After reaction finishes, can obtain the nmp solution of polyimide resin.
(synthesis example 2A)
Add 3,3 ', 4 of 29.4g (0.10 mole) in the detachable flask of 1L, the m-xylene of the NMP of 4 '-benzophenone tetracarboxylic dianhydride, 200g (N-N-methyl-2-2-pyrrolidone N-), 200g stirs under room temperature.Then, use dropping funnel to splash into the reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd system trade(brand)name, amine equivalent 430) of 34.4g (0.04 mole) as siloxane diamine.In stirring ice-cold this reaction soln down, add the BAPP (2,2-two (4-(4-amino-benzene oxygen) phenyl) propane) of 24.6g (0.06 mole) again, and stirred 2 hours down in room temperature (25 ℃) as aromatic diamine, obtain polyamic acid.This polyamic acid solution is warming up to 190 ℃, and heated and stirred 20 hours is removed water and the m-xylene azeotropic of following the imines cyclisation to be generated.After reaction finishes, can obtain the nmp solution of polyimide resin.
(embodiment 1A)
After the nmp solution of the polyimide resin of 265.0g (resin solid composition 30.2 weight %) synthesis example 1A, 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of NC3000 (Nippon Kayaku K. K's system trade(brand)name), the 0.2g of Resins, epoxy, till stir about became evenly to resin in 1 hour., for deaeration, in room temperature (25 ℃) under leave standstill 24 hour, promptly can be used as resin combination varnish thereafter.
(embodiment 2A)
After the nmp solution of the polyimide resin of 216.8g (resin solid composition 36.9 weight %) synthesis example 2A, 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of NC3000 (Nippon Kayaku K. K's system trade(brand)name), the 0.2g of Resins, epoxy, till stir about became evenly to resin in 1 hour., for deaeration, in room temperature (25 ℃) under leave standstill 24 hour, promptly can be used as resin combination varnish thereafter.
(embodiment 3A)
After the nmp solution of the polyimide resin of 248.3g (resin solid composition 30.2 weight %) synthesis example 1A, 50.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of DER331L (big Japanese ink Co., Ltd. system trade(brand)name), the 0.25g of Resins, epoxy, till stir about became evenly to resin in 1 hour., for deaeration, in room temperature (25 ℃) under leave standstill 24 hour, promptly can be used as resin combination varnish thereafter.
(prepreg and the making of pasting the tinsel plywood)
After the resin combination varnish of made among embodiment 1A~3A soaked the woven fiber glass (rising sun シ ユ エ one ベ Le Co., Ltd. system, trade(brand)name 1037) that is contained in thickness 0.028mm, heating 15 minutes, drying under 150 ℃, obtaining the resin composition is the prepreg of 70 weight %.Its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in the both sides of this prepreg and overlapping, under 200 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.
(comparative example 1A)
After soaking the resin combination varnish of embodiment 1A in the woven fiber glass that is contained in thickness 0.10mm (100 μ m) (order east twist flax fibers and weave Co., Ltd.'s system, trade(brand)name 7010), in 150 ℃ of heating 25 minutes and drying down, the prepreg of acquisition resin composition 70 weight %.Its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in the both sides of this prepreg and overlapping, under 200 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.
Use the two sides copper-surfaced plywood of gained to carry out evaluation shown below.
(assessment item)
(1) the Copper Foil stripping strength (Copper Foil peels off intensity, peel strength) of the two sides copper-surfaced plywood of mensuration gained.
(2) impregnated in the solder bath of 260 ℃, 288 ℃ and 300 ℃ 5 minutes, observe unusual phenomenon such as whether expansion is arranged, peel off.The benchmark of estimating is as follows.Zero: no abnormal; *: have unusual.
(3) will remove plywood bending after the Copper Foil by corrosion, estimate that it is flexible.The benchmark of estimating is as follows.Zero: non-cracking; *: fracture is arranged.
(4) two sides copper-surfaced plywood is carried out circuit fabrication, make the test film of daisy chain pattern.To each test film carry out 1000 times with-65 ℃/30 minutes, 125 ℃/30 minutes as 1 round-robin thermal shock test, measure its resistance change.The benchmark of estimating is as follows.Zero: in the resistance change 10%; *: resistance change surpasses 10%.Gained the results are shown in table 1.
Table 1
Project Unit Embodiment 1A Embodiment 2A Embodiment 3A Comparative example 1A
Polyimide resin - Synthesis example 1A Synthesis example 2A Synthesis example 1A Synthesis example 1A
Resins, epoxy - NC3000 NC3000 DER331L NC3000
Polyimide/epoxy Weight part 80/20 80/20 75/25 80/20
Flexible - ×
The scolding tin thermotolerance -
Thermal shock test -
The Copper Foil stripping strength kN/m 1.2 0.9 1.0 1.1
All prepregs of embodiment 1A~3A all demonstrate up to 0.9~1.2kN/m Copper Foil stripping strength, so good.Again, no matter scolding tin thermotolerance (260 ℃ of scolding tin, 288 ℃ of scolding tin, 300 ℃ of scolding tin) is carrying out under which temperature more than 5 minutes, and so unusual phenomenon such as all do not have the expansion observed, peel off is good.Again, in thermal shock test, even carry out 1000 circulations, all in 10%, connection reliability is good for resistance change.In addition, be rich in flexible, can be at random crooked.
With respect to this, the two sides copper-surfaced plywood of comparative example 1A does not have flexible, when trying bending, has produced crackle in the part of woven fiber glass and resin.And warpage has taken place.
(synthesis example 1B)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 14.9g (0.06 mole) as DDS (diamino diphenyl sulfone) with diamines of 2 above aromatic rings, 43.0g (0.05 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), 72.0g (0.36 mole) is as ジ エ Off ア one ミ Application D-2000 (sun science and technology chemistry (Sun-technolchemical) Co., Ltd. system trade(brand)name of aliphatie diamine, amine equivalent 1000), 11.3g (0.054 mole) is as the ワ Application ダ ミ Application (New Japan Chem Co., Ltd's system trade(brand)name) of the diamines shown in the general formula (4), (80.7g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 589g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 55.1g (0.22 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of polyamide-imide resin.
(synthesis example 2B)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 14.9g (0.06 mole) as DDS (diamino diphenyl sulfone) with diamines of 2 above aromatic rings, 51.6g (0.06 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), 52.0g (0.26 mole) is as ジ エ Off ア one ミ Application D-2000 (sun science and technology chemistry (Sun-technolchemical) Co., Ltd. system trade(brand)name of aliphatie diamine, amine equivalent 1000), 11.3g (0.054 mole) is as the ワ Application ダ ミ Application (New Japan Chem Co., Ltd's system trade(brand)name) of the diamines shown in the general formula (4), (80.7g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 575g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 55.1g (0.22 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of polyamide-imide resin.
(synthesis example 3B)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 14.9g (0.06 mole) as DDS (diamino diphenyl sulfone) with diamines of 2 above aromatic rings, 43.0g (0.05 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), 72.0g (0.36 mole) is as ジ エ Off ア one ミ Application D-2000 (sun science and technology chemistry (Sun-technolchemical) Co., Ltd. system trade(brand)name of aliphatie diamine, amine equivalent 1000), 11.3g (0.054 mole) is as the ワ Application ダ ミ Application (New Japan Chem Co., Ltd's system trade(brand)name) of the diamines shown in the general formula (4), (80.7g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 599g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 60.1g (0.24 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of polyamide-imide resin.
(embodiment 1B)
After the nmp solution of the polyamide-imide resin (PAI) of 250.0g (resin solid composition 32 weight %) synthesis example 1B and 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of NC3000 (Nippon Kayaku K. K's system trade(brand)name), the 0.2g of Resins, epoxy (Ep), after stir about became evenly to resin in 1 hour, for deaeration, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as resin combination varnish.
(embodiment 2B)
Except that the nmp solution of the polyamide-imide resin (PAI) that uses synthesis example 2B replaces the polyamide-imide resin (PAI) of synthesis example 1B, all the other all make resin combination varnish with the method that is same as embodiment 1B.
(embodiment 3B)
Except that the nmp solution of the polyamide-imide resin (PAI) that uses synthesis example 3B replaces the polyamide-imide resin (PAI) of synthesis example 1B, all the other all make resin combination varnish with the method that is same as embodiment 1B.
(reference example 1B)
Remove KS6600 (Hitachi Chemical Co., Ltd.'s system of using as the polyamide-imide resin (PAI) that does not have general formula (1) structure, trade(brand)name) nmp solution replaces outside the polyamide-imide resin (PAI) of synthesis example 1B, and all the other all make resin combination varnish with the method that is same as embodiment 1B.
(prepreg and the making of pasting the tinsel plywood)
After the resin combination varnish of made among embodiment 1B~3B and the reference example 1B soaked the woven fiber glass (rising sun シ ユ エ one ベ Le Co., Ltd. system, trade(brand)name 1037) that is contained in thickness 0.028mm, in 15 ℃ of heating 15 minutes and dry down, obtaining the resin composition is the prepreg of 70 weight %.
Its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in the both sides of this prepreg and overlapping, under 230 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.Use the two sides copper-surfaced plywood of gained to carry out evaluation shown below.
(assessment item)
(1) the Copper Foil stripping strength (Copper Foil peels off intensity, peel strength) of the two sides copper-surfaced plywood of mensuration gained.
(2) impregnated in 260 ℃, 288 ℃ the solder bath, be measured to the time that expands, peel off etc. till the unusual phenomenon.
(3) will remove plywood bending after the Copper Foil by corrosion, estimate that it is flexible.The benchmark of estimating is as follows.Zero: non-cracking; *: fracture is arranged.
(4) will remove plywood behind the Copper Foil by corrosion, and impose 121 ℃, the moisture absorption of 2 atmospheric PCT saturation conditionss and handle after 1 hour, impregnated in 260 ℃ the solder bath 20 seconds again, the unusual phenomenon (anti-PCT) of observing plywood whether expansion is arranged, peeling off etc.The benchmark of estimating is as follows.Zero: no abnormal; *: have unusual.
Gained the results are shown in table 2.
Table 2
Project Unit Embodiment 1B Embodiment 2B Embodiment 3B Reference example 1B
PAI - Synthesis example 1B Synthesis example 2B Synthesis example 3B KS6600
PAI/Ep Weight part 80/20 80/20 80/20 80/20
Flexible - ×
260 ℃ of scolding tin Second >300 >300 >300 150
288 ℃ of scolding tin Second >300 >300 >300 60
Anti-PCT - ×
The Copper Foil stripping strength kN/m 1.0 0.8 0.9 0.6
Contain have general formula all prepregs of embodiment 1B~3B of polyamide-imide resin of structure of (1), all demonstrate Copper Foil stripping strength (Copper Foil peels off intensity), so good up to 0.8~1.0kN/m.Again, no matter scolding tin thermotolerance (260 ℃ of scolding tin, 288 ℃ of scolding tin) is carrying out under which temperature more than 5 minutes, and so the unusual phenomenon of all do not have the expansion observed, peeling off etc. is good.And be rich in flexible, buckled layer lamination at random.Handle even carry out 121 ℃, the moisture absorption of 2 atmospheric PCT saturation conditionss in addition, impregnated in 260 ℃ the solder bath 20 seconds again, do not observe yet expand or peel off wait unusually.
With respect to this, the prepreg of reference example 1B or subsides tinsel plywood have lower Copper Foil stripping strength 0.6kN/m.And lack flexiblely, when the buckled layer lamination, produced fracture.In addition, also poor on relevant its scolding tin thermotolerance and the anti-PCT, can be observed expand or peel off wait unusually.
(synthesis example 1C)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 29.8g (0.12 mole) as DDS (diamino diphenyl sulfone) with diamines of 2 above aromatic rings, 34.4g (0.04 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), (80.0g 0.04 mole) ジ エ Off ア one ミ Application D-2000 (sun science and technology KCC system trade(brand)name, amine equivalent 1000), (80.7g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 605g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 60.1g (0.24 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of silicone-modified polyamide-imide resin.
(synthesis example 2C)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 41.1g (0.10 mole) as BAPP (2 with diamines of 2 above aromatic rings, two (4-(4-amino-benzene oxygen) phenyl) propane of 2-), 43.0g (0.05 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), (100.0g 0.05 mole) ジ エ Off ア one ミ Application D-2000 (sun science and technology KCC system trade(brand)name, amine equivalent 1000), (80.7g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 603g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 60.1g (0.24 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of silicone-modified polyamide-imide resin.
(embodiment 1C)
After the nmp solution of the silicone-modified polyamide-imide resin (PAI) of 250.0g (resin solid composition 32 weight %) synthesis example 1C and 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of NC3000 (Nippon Kayaku K. K's system trade(brand)name), the 0.2g of Resins, epoxy (Ep), till stir about became evenly to resin in 1 hour.Then, will add with the slurry form of methyl ethyl ketone as the 20g OP930 (Network ラ リ ア Application ト society system trade(brand)name) of P contained compound (phosphorus flame retardant), and stirred 1 hour.At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as the resin combination varnish of phosphorus content 3.92 weight % for deaeration.
(embodiment 2C)
After the nmp solution of the silicone-modified polyamide-imide resin (PAI) of 228.6g (resin solid composition 35 weight %) synthesis example 2C and 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of NC3000 (Nippon Kayaku K. K's system trade(brand)name), the 0.2g of Resins, epoxy (Ep), till stir about became evenly to resin in 1 hour.Then, will add with the slurry form of methyl ethyl ketone, further stirred 1 hour as the 20g OP930 (Network ラ リ ア Application ト society system trade(brand)name) of P contained compound (phosphorus flame retardant).At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as the resin combination varnish of phosphorus content 3.92 weight % for deaeration.
(embodiment 3C)
After the nmp solution of the silicone-modified polyamide-imide resin (PAI) of 250.0g (resin solid composition 32 weight %) synthesis example 1C and 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of DER331L (ダ ウ KCC system trade(brand)name), the 0.2g of Resins, epoxy (Ep), till stir about became evenly to resin in 1 hour.Then, will add with the slurry form of methyl ethyl ketone, further stirred 1 hour as the 20g OP930 (Network ラ リ ア Application ト society system trade(brand)name) of P contained compound (phosphorus flame retardant).At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as the resin combination varnish of phosphorus content 3.92 weight % for deaeration.
(embodiment 4C)
After the nmp solution of the silicone-modified polyamide-imide resin (PAI) of 250.0g (resin solid composition 32 weight %) synthesis example 1C and 40.0g (dimethylacetamide solutions of resin solid composition 50 weight %) cooperated as the 2-ethyl-4-methylimidazole of DER331L (ダ ウ KCC system trade(brand)name), the 0.2g of Resins, epoxy (Ep), till stir about became evenly to resin in 1 hour.Then, will add with the slurry form of methyl ethyl ketone, further stirred 1 hour as the 30g OP930 (Network ラ リ ア Application ト society system trade(brand)name) and the HCA-HQ (three photochemistry Co., Ltd. trade(brand)names) of 10.0g of P contained compound (phosphorus flame retardant).At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as the resin combination varnish of phosphorus content 5.72 weight % for deaeration.
(reference example 1C)
As P contained compound, (trade(brand)name: レ オ Off オ ス 110 (Ajincomoto Co., Inc's systems)), all the other all carry out with the method that is same as embodiment 1C, can make the resin combination varnish of phosphorus content 0.06 weight % except that using aqueous phosphorus compound.
(reference example 2C)
Except that the nmp solution and the NC3000 (Nippon Kayaku K. K system trade(brand)name) of 120.0g (dimethylacetamide solutions of resin solid composition 50 weight %) of the silicone-modified polyamide-imide resin (PAI) that uses 114.3g (resin solid composition 32 weight %) synthesis example 1C as Resins, epoxy (Ep), all the other all carry out with the method that is same as embodiment 1C, can make the resin combination of phosphorus content 3.92 weight %.
(prepreg and the making of pasting the tinsel plywood)
After the resin combination varnish of made among embodiment 1C~4C and reference example 1C, the 2C soaked the woven fiber glass (rising sun シ ユ エ one ベ Le Co., Ltd. system, trade(brand)name 1037) that is contained in thickness 0.028mm, heating 15 minutes, drying can obtain the prepreg that the resin composition is 70 weight % under 150 ℃.
Its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in the both sides of this prepreg and overlapping, under 230 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.Use the two sides copper-surfaced plywood of gained to carry out evaluation shown below.
(assessment item)
(1) the Copper Foil stripping strength (Copper Foil peels off intensity, peel strength) of the two sides copper-surfaced plywood of mensuration gained.
(2) impregnated in 260 ℃, 288 ℃ the solder bath, be measured to the time that expands, peel off etc. till the unusual phenomenon.
(3) will remove plywood bending after the Copper Foil by corrosion, estimate that it is flexible.The benchmark of estimating is as follows.Zero: non-cracking; △: have a little fracture *: fracture is arranged.
(4) VTM of the evaluation of flame retardant resistance by UL-94 tests and carries out.That is, at first etching is removed after the copper on the attached copper plywood in two sides, cuts length 200mm, width 50mm, it is twisted on the axle of diameter 12.7mm again, and fixing with adhesive tape from the position of an end 125mm, make it become tubular, extract axle thereafter, made sample.Make this sample vertical then, after its upper end is fixed with the spring sealing, 3 seconds of 20mm blue flame that end in contact is produced by the methane gas burner, and measure residual fire time and burning extent.
(5) two sides copper-surfaced plywood is carried out circuit fabrication, make the test film of daisy chain pattern.To each test film carry out 1000 times with-65 ℃/30 minutes, 125 ℃/30 minutes as 1 round-robin thermal shock test, measure its resistance change.The benchmark of estimating is as follows.Zero: in the resistance change 10%; *: resistance change surpasses 10%.Each evaluation result is shown in table 3.
Table 3
Project Unit Embodiment 1C Embodiment 2C Embodiment 3C Embodiment 4C Reference example 1C Reference example 2C
PAI - Synthesis example 1C Synthesis example 2C Synthesis example 1C Synthesis example 1C Synthesis example 1C Synthesis example 1C
PAI/Ep Weight part 80/20 80/20 80/20 80/20 80/20 37/60
Contain P-compound - OP930 OP930 OP930 OP930 HCA-HQ レオフオス 110 OP930
P content Weight % 3.92 3.92 3.92 5.72 0.06 3.92
Flexible - ×
Flame retardant resistance - VTM-0 VTM-0 VTM-0 VTM-0 HB -
Burning extent * mm 80 80 80 80 125 -
260 ℃ of scolding tin Second >300 >300 >300 >300 40 50
288 ℃ of scolding tin Second >300 >300 >300 >300 10 20
Thermal shock test - × ×
The Copper Foil stripping strength kN/m 1.0 1.0 0.9 0.8 0.6 0.5
*: the VTM test of UL-94
All prepregs of embodiment 1C~4C all demonstrate the Copper Foil stripping strength (Copper Foil peels off intensity) up to 0.8~1.0kN/m, so good.Again, no matter scolding tin thermotolerance (260 ℃ of scolding tin, 288 ℃ of scolding tin) is carrying out under which temperature more than 5 minutes, and so the unusual phenomenon of all do not have the expansion observed, peeling off etc. is good.Again, be (80mm) below the 100mm according to the burning extent of the diameter 12.7mm test film of the VTM test determination of UL94, the flame retardant resistance of all experimental examples is all VTM-0.In addition, on thermal shock test, even carry out 1000 circulations, all in 10%, it is good to connect reliability for resistance change.
With respect to this, the prepreg of the reference example 1C of phosphorus content 0.06 weight % has lower Copper Foil stripping strength 0.6kN/m, and flame retardant resistance is HB, and burning extent is 125mm.Again, with respect to 100 weight parts of polyamide imide resins, thermosetting resin (Resins, epoxy) is the reference example 2C of 162 weight parts, lacks flexiblely, has produced fracture when the buckled layer lamination.Therefore, can't make the test portion of the evaluation usefulness of flame retardant resistance, so can't measure burning extent.Again, reference example 1C, 2C are all poor on relevant its scolding tin thermotolerance, can be observed expand or peel off wait unusually, and in thermal shock test, resistance change is big.In addition, in thermal shock test, in reference example 1C and 2C, carry out separately 200 times and 100 circulations, its opposing value changes all above 10%.
(synthesis example 1D)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 12.4g (0.05 mole) as DDS (diamino diphenyl sulfone) with diamines of 2 above aromatic rings, 51.6g (0.06 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 430), (72.0g 0.036 mole) ジ エ Off ア one ミ Application D-2000 (sun science and technology KCC system trade(brand)name, amine equivalent 1000), (11.34g 0.054 mole) ワ Application ダ ミ Application (New Japan Chem Co., Ltd's system trade(brand)name), (80.68g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 612g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 60.1g (0.24 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of silicone-modified polyamide-imide resin.
(synthesis example 2D)
Having the 25ml water and basis weight susceptor of the band cock that has connected reflux exchanger, thermometer, in the detachable flask of the 1L of agitator, add 24.63g (0.06 mole) as BAPP (2 with diamines of 2 above aromatic rings, two (4-(4-amino-benzene oxygen) phenyl) propane of 2-), 124.6g (0.14 mole) is as reactive silicone oil KF-8010 (Shin-Etsu Chemial Co., Ltd's system trade(brand)name of siloxane diamine, amine equivalent 445), (80.68g 0.42 mole) TMA (trimellitic acid 1,2-anhydride), and add the NMP (N-N-methyl-2-2-pyrrolidone N-) of 539g as non-proton property polar solvent, stirred 30 minutes down in 80 ℃.
Then, drop into as can with the toluene 150ml of water azeotropic aromatic hydrocarbons after, improve temperature, it was refluxed 2 hours.Affirmation ponding in the water and basis weight susceptor Yi Bian remove the distillate that lodges in the water and basis weight susceptor, Yi Bian temperature is increased to about 190 ℃, is removed toluene with this to 7.2ml, when not observing the distillating of water., room temperature (25 ℃) fallen back in solution temperature, drop into the MDI (4,4 '-diphenylmethanediisocyanate) of 60.07g (0.24 mole), reacted 2 hours down in 190 ℃ as aromatic diisocyanate thereafter.After reaction finishes, obtained the nmp solution of silicone-modified polyamide-imide resin.
(embodiment 1D)
With the nmp solution of the silicone-modified polyamide-imide resin of 218.75g (resin solid composition 32 weight %) synthesis example 1D, 60.0g (dimethylacetamide solutions of resin solid composition 50 weight %) NC3000 (Resins, epoxy as heat reactive resin, Nippon Kayaku K. K's system trade(brand)name), 2-ethyl-4-methylimidazole and the 0.5g of 0.3g are 4 of antioxidant as hindered phenol, after 4 '-butylidene two (3-methyl-6-tert butyl phenol) cooperates, till stir about became evenly to resin in 1 hour.Then, 20g is added as pulp as the OP930 (Network ラ リ ア Application ト society system trade(brand)name) of phosphorous filler, further stirred 1 hour with the methyl ethyl ketone of 40g.At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as resin combination varnish for deaeration.
(embodiment 2D)
With the nmp solution of the silicone-modified polyamide-imide resin of 218.75g (resin solid composition 32 weight %) synthesis example 1D, 60.0g (dimethylacetamide solutions of resin solid composition 50 weight %) DER331L (Resins, epoxy as thermosetting resin, ダ ウ KCC system trade(brand)name), 2-ethyl-4-methylimidazole and the 0.5g of 0.3g are 1 of antioxidant as hindered phenol, 1, after 3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane cooperates, till stir about became evenly to resin in 1 hour.Then, 15g is added as pulp as the OP930 (Network ラ リ ア Application ト society system trade(brand)name) of phosphorous filler, further stirred 1 hour with the methyl ethyl ketone of 30g.At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as resin combination varnish for deaeration.
(embodiment 3D)
With the nmp solution of the silicone-modified polyamide-imide resin of 218.75g (resin solid composition 32 weight %) synthesis example 1D, 60.0g (dimethylacetamide solutions of resin solid composition 50 weight %) ZX-1548-2 (Resins, epoxy as thermosetting resin, Toto Kasei KK system trade(brand)name), after the 2-ethyl-4-methylimidazole of 0.3g and 0.5g cooperate as the dilauryl thiopropionate of sulphur organic compound system antioxidant, till stir about became evenly to resin in 1 hour.Then, 20g is added as pulp as the OP930 (Network ラ リ ア Application ト society system trade(brand)name) of phosphorous filler, further stirred 1 hour with the methyl ethyl ketone of 40g.At last,, under room temperature (25 ℃), left standstill 24 hours, promptly can be used as resin combination varnish for deaeration.
(embodiment 4D)
Except that the nmp solution of the silicone-modified polyamide-imide resin that uses 200.0g (resin solid composition 35 weight %) synthesis example 2D replaces the silicone-modified polyamide-imide resin of synthesis example 1D, all the other all make resin combination varnish with the method that is same as embodiment 1D.
(embodiment 5D)
Except that the nmp solution of the silicone-modified polyamide-imide resin that uses 200.0g (resin solid composition 35 weight %) synthesis example 2D replaces the silicone-modified polyamide-imide resin of synthesis example 1D, all the other all make resin combination varnish with the method that is same as embodiment 2D.
(reference example 1D)
Except that mismatching as hindered phenol is 4 of antioxidant, and outside 4 '-butylidene-bis(3-methyl-6-t-butyl phenol), all the other all make resin combination varnish with the method that is same as embodiment 1D.
(reference example 2D)
Except that mismatching as hindered phenol is 1,1 of antioxidant, and outside 3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane, all the other all make resin combination varnish with the method that is same as embodiment 2D.
(reference example 3D)
Except that the dilauryl thiopropionate of mismatching as sulphur organic compound system antioxidant, all the other all make resin combination varnish with the method that is same as embodiment 3D.
(reference example 4D)
Removing and mismatching hindered phenol is 4 of antioxidant, and outside 4 '-butylidene-bis(3-methyl-6-t-butyl phenol), all the other all make resin combination varnish with the method that is same as embodiment 4D.
(reference example 5D)
Except that mismatching as hindered phenol is 1,1 of antioxidant, and outside 3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane, all the other all make resin combination varnish with the method that is same as embodiment 5D.
(prepreg and the making of pasting two sides copper plywood)
After the resin combination varnish of made among embodiment 1D~5D and the reference example 1D~5D soaked the woven fiber glass (rising sun シ ユ エ one ベ Le Co., Ltd. system, trade(brand)name 1037) that is contained in thickness 0.028mm, heating 15 minutes, drying can obtain the prepreg that the resin composition is 70 weight % under 150 ℃.Its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in the both sides of 1 this prepreg and overlapping, under 230 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.In addition, with overlapping 8 of this prepreg, its junction surface and prepreg are harmonious the electrolytic copper foil (Furukawa Co., Ltd. system, trade(brand)name F2-WS-12) of thickness 12 μ m in its both sides and overlapping, under 230 ℃, 90 minutes, the pressing conditions of 4.0MPa, make two sides copper-surfaced plywood.In addition, use is carried out the evaluation of following (1)~(4) with 1 made two sides copper-surfaced plywood of prepreg.Use again with 8 made two sides copper-surfaced plywoods of prepreg and carry out the evaluation of following (5), (6).
(assessment item)
(1) the Copper Foil stripping strength (Copper Foil peels off intensity, peel strength) of the two sides copper-surfaced plywood of mensuration gained.
(2) impregnated in 260 ℃, 300 ℃ the solder bath, be measured to the time that expands, peel off etc. till the unusual phenomenon.
(3) will remove plywood bending after the Copper Foil by corrosion, estimate that it is flexible.The benchmark of estimating is as follows.Zero: non-cracking; △: have a little fracture *: fracture is arranged.
(4) VTM of the evaluation of flame retardant resistance by UL-94 tests and carries out.That is, at first etching is removed after the copper on the attached copper plywood in two sides, cuts length 200mm, width 50mm, it is twisted on the axle of diameter 12.7mm again, and fixing with adhesive tape from the position of an end 125mm, make it become tubular, extract axle thereafter, made sample.Make this sample vertical then, after its upper end is fixed with the spring sealing, 3 seconds of 20mm blue flame that end in contact is produced by the methane gas burner, and measure residual fire time and burning extent.With burning extent is to be decided to be flame retardant resistance VTM-0 below the 100mm.
(5) two sides copper-surfaced plywood is carried out circuit fabrication, make the test film of daisy chain pattern.To each test film carry out 1000 times with-65 ℃/30 minutes, 125 ℃/30 minutes as 1 round-robin thermal shock test, measure its resistance change.The benchmark of estimating is as follows.OK: in the resistance change 10%; NG: resistance change surpasses 10%.
(6) two sides copper-surfaced plywood is carried out circuit fabrication, carried out moving (migration) test.Through hole (through hole) manufacturing in hole is to use the drill bit of 0.9mm diameter, with the 60000rpm revolution, carries out under the condition of drill speed 1.800mm/min.Hole wall is made as 350 μ m at interval, to each test portion, measured the insulation resistance in 400 holes (through hole and through hole between be separated with 200 places) in time.In 85 ℃/90%RH atmosphere, under the experiment condition of 100V impressed voltage, be determined at the required fate that opens circuit between through hole and the through hole.And the mensuration of insulation resistance is to carry out with 100V/1 minute, and opens circuit becoming less than 10 8 power Ω to be judged to be when following.Each evaluation result is shown in table 4.
Table 4
Project Unit Embodiment 1D Embodiment 2D Embodiment 3D Embodiment 4D Embodiment 5D Reference example 1D Reference example 2D Reference example 3D Reference example 4D Reference example 5D
Required fate opens circuit My god >60 >60 >60 >60 >60 30 7 10 35 11
The Copper Foil stripping strength kN/m 1.1 0.9 1.0 0.8 0.9 0.8 0.8 0.8 0.8 0.8
260 ℃ of scolding tin thermotolerances Second >300 >300 >300 >300 >300 >300 >300 >300 >300 >300
300 ℃ of scolding tin thermotolerances Second >300 >300 >300 >300 >300 >300 >300 >300 >300 >300
Thermal shock test - OK OK OK OK OK OK OK OK OK OK
Flexible -
Flame retardant resistance - VTM-0 VTM-0 VTM-0 VTM-0 VTM-0 VTM-0 VTM-0 VTM-0 VTM-0 VTM-0
The two sides copper-surfaced plywood of embodiment 1D~5D all demonstrates the Copper Foil stripping strength (Copper Foil peels off intensity) up to 0.8~1.1kN/m, so good.Again, no matter scolding tin thermotolerance (260 ℃ of scolding tin, 300 ℃ of scolding tin) is carrying out under which temperature more than 5 minutes, and so the unusual phenomenon of all do not have the expansion observed, peeling off etc. is good.Again, be below the 100mm according to the burning extent of the test film of the diameter 12.7mm of the VTM test determination of UL94, the flame retardant resistance of all embodiment is all VTM-0.Again, in thermal shock test, even carry out 1000 circulations, all in 10%, connection reliability is good for resistance change.And be rich in flexible, buckled layer lamination at random.Again, in cooperating the embodiment 1D~5D of (c) oxidation inhibitor, even also do not have the generation of opening circuit through 60 days, 1D~5D compares with reference example, shows high insulation characterisitic.In addition, after through 60 days, insulation resistance is more than 10 the 11 power Ω in embodiment 1D~5D.

Claims (10)

1. prepreg, it is characterized in that, making the resin combination that contains resin with imide structure and the thermosetting resin except that described resin with imide structure soak to be contained in the fiber base material that thickness is 5~50 μ m forms, wherein said resin with imide structure is the polyamide-imide resin with structure of following general formula (1), described thermosetting resin is a Resins, epoxy
[changing 1]
2. prepreg according to claim 1, wherein said resin with imide structure has siloxane structure.
3. prepreg according to claim 1, wherein said resin with imide structure is to contain the mixture of following imide dicarboxylic acid and the polyamide-imide resin that diisocyanate cpd reacts gained, described imide dicarboxylic acid is to make to contain the represented diamines of following general formula (4), siloxane diamine and following general formula (5a) or (5b) mixture of represented diamines, react with trimellitic acid 1,2-anhydride and;
[changing 4]
[changing 5]
Formula (5a) or (5b) in, X 51The represented divalent base or the represented divalent base of following general formula (6b) of aliphatic alkyl, the halogenation aliphatic alkyl of carbon number 1~3, alkylsulfonyl, ether, carbonyl, singly-bound, following general formula (6a) of expression carbon number 1~3; X 52The aliphatic alkyl of expression carbon number 1~3, halogenation aliphatic alkyl, alkylsulfonyl, ether or the carbonyl of carbon number 1~3; R 51, R 52And R 53Independent separately or identical, expression hydrogen atom, hydroxyl, methoxyl group, methyl or halogenation methyl;
[changing 6]
Wherein, in the formula (6a), X 61The aliphatic alkyl of expression carbon number 1~3, halogenation aliphatic alkyl, alkylsulfonyl, ether, carbonyl or the singly-bound of carbon number 1~3.
4. prepreg according to claim 1, the wherein said polyamide-imide resin of resin for having the represented structure of following general formula (9) with imide structure;
[changing 9]
Figure F2005800069472C00031
In the formula (9), R 91, R 92, R 93And R 94Expression constitutes the ring texture of polyamide-imide resin or a part of carbon atom of chain-like structure respectively.
5. prepreg according to claim 1, wherein said thermosetting resin are the Resins, epoxy with the epoxypropyl more than 2.
6. prepreg according to claim 1, wherein said resin combination also contain hindered phenol system or sulphur organic compound system antioxidant.
7. prepreg according to claim 6, wherein said antioxidant is, be selected from by butylation hydroxyl methoxy benzene, 2,6-two-tertiary butyl-4-ethylphenol, 2,2 '-methylene radical-two (4-methyl-6-tert butyl phenol), 4,4 '-thiobis-(3 methy 6 tert butyl phenol), 4,4 '-butylidene-bis(3-methyl-6-t-butyl phenol), 1,1,3-three (2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane, 1,3,5-trimethylammonium-2,4,6-three (3,5-two-tertiary butyl-4-hydroxy benzyl) benzene, four-(methylene radical-3-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl propionic ester) methane, Tyox B, in the distearyl thiodipropionate form a group at least a kind.
8. prepreg according to claim 1, wherein when having solidify to form base material, the burning extent in the VTM of the UL-94 test is below the 100mm.
9. one kind is pasted the tinsel plywood, it is characterized in that, with the overlapping given number of prepreg of claim 1 record, and disposes tinsel at it on the one-sided or both sides, carries out heating and pressurizing and gets.
10. a printed circuit board (PCB) is characterized in that, the described tinsel in the subsides tinsel plywood of record in the claim 9 is carried out circuit fabrication and got.
CN2005800069472A 2004-03-04 2005-03-04 Prepreg and metal foil-clad laminate and printed circuit board obtained by using the same Expired - Fee Related CN1930219B (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP2004060582 2004-03-04
JP2004060581 2004-03-04
JP060581/2004 2004-03-04
JP060582/2004 2004-03-04
JP062186/2004 2004-03-05
JP2004062186 2004-03-05
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JP6372071B2 (en) * 2012-11-28 2018-08-15 日立化成株式会社 Amino-modified siloxane compounds, modified imide resins, thermosetting resin compositions, prepregs, films with resins, laminates, multilayer printed wiring boards, and semiconductor packages
TWI614285B (en) 2016-11-11 2018-02-11 財團法人工業技術研究院 Polymers and resin composition employing the same

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JP2003055486A (en) * 2001-05-24 2003-02-26 Hitachi Chem Co Ltd Prepreg and laminate
TW564215B (en) * 2001-12-18 2003-12-01 Mitsui Mining & Smelting Co Method and device for producing prepreg and prepreg obtained by the production method, and method for producing copper foil with insulating layer and copper foil with insulating layer obtained by the production method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003055486A (en) * 2001-05-24 2003-02-26 Hitachi Chem Co Ltd Prepreg and laminate
TW564215B (en) * 2001-12-18 2003-12-01 Mitsui Mining & Smelting Co Method and device for producing prepreg and prepreg obtained by the production method, and method for producing copper foil with insulating layer and copper foil with insulating layer obtained by the production method

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