CN1925927A - Enhanced metal ion release rate for anti-microbial applications - Google Patents

Enhanced metal ion release rate for anti-microbial applications Download PDF

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Publication number
CN1925927A
CN1925927A CNA2004800189821A CN200480018982A CN1925927A CN 1925927 A CN1925927 A CN 1925927A CN A2004800189821 A CNA2004800189821 A CN A2004800189821A CN 200480018982 A CN200480018982 A CN 200480018982A CN 1925927 A CN1925927 A CN 1925927A
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China
Prior art keywords
metal
base material
metal coating
goods
silver
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CNA2004800189821A
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Chinese (zh)
Inventor
N·S·钱德拉
V·奈克
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Noble Fiber Technologies LLC
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Noble Fiber Technologies LLC
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Publication of CN1925927A publication Critical patent/CN1925927A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/449Yarns or threads with antibacterial properties
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L17/00Materials for surgical sutures or for ligaturing blood vessels ; Materials for prostheses or catheters
    • A61L17/005Materials for surgical sutures or for ligaturing blood vessels ; Materials for prostheses or catheters containing a biologically active substance, e.g. a medicament or a biocide
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/08Materials for coatings
    • A61L31/082Inorganic materials
    • A61L31/088Other specific inorganic materials not covered by A61L31/084 or A61L31/086
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1689After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/42Coating with noble metals
    • C23C18/44Coating with noble metals using reducing agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/10Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing inorganic materials
    • A61L2300/102Metals or metal compounds, e.g. salts such as bicarbonates, carbonates, oxides, zeolites, silicates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/10Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing inorganic materials
    • A61L2300/102Metals or metal compounds, e.g. salts such as bicarbonates, carbonates, oxides, zeolites, silicates
    • A61L2300/104Silver, e.g. silver sulfadiazine
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/40Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
    • A61L2300/404Biocides, antimicrobial agents, antiseptic agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/60Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a special physical form
    • A61L2300/606Coatings
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1635Composition of the substrate
    • C23C18/1644Composition of the substrate porous substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/1648Porous product
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1658Process features with two steps starting with metal deposition followed by addition of reducing agent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating
    • C23C18/285Sensitising or activating with tin based compound or composition
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating
    • C23C18/30Activating or accelerating or sensitising with palladium or other noble metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core

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  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Epidemiology (AREA)
  • Inorganic Chemistry (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
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  • Heart & Thoracic Surgery (AREA)
  • Biomedical Technology (AREA)
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  • Textile Engineering (AREA)
  • Chemically Coating (AREA)
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  • Prostheses (AREA)

Abstract

A method for enhancing the metal ion release rate of a substrate having a coating of a metal thereon. The method includes the steps of forming the metalcoated substrate and then subjecting the metal-coated substrate to a step that removes portions of the metal coating to form at least one notch in the metal coating, thereby increasing the surface area of the metal coating. The increased surface area enhances the metal ion release rate of the substrate. The metal may be silver. A silver-coated substrate may be used in the formation of medical products having increased antimicrobial and/or anti-fungal characteristics.

Description

The enhancing metal ion release rate of antibiotic articles for use
The cross reference of related application
The application requires the priority of No. 60/467,678, the United States Patent (USP) provisional application submitted on May 2nd, 2003.
The statement of federal funding research project
Inapplicable.
Technical field
The present invention relates to the metallic paint technical field.The invention particularly relates to the goods and the manufacture method thereof of producing for the antibiotic property and/or the antifungal activity of the base material that increases metal coat.
Background technology
In recent years, the harmfulness of the germ contamination of potential everyday exposure generation receives very big concern.For catering to the day by day concern of consumer to this field, producer has begun to introduce antiseptic in various household products and goods.For example, the polypropylene cutting board of some plate, liquid soap etc. all contain antimicrobial compound.
In addition, the risk of bacterial infection is also very general in the medical space.For example, the various medical articles that are used to contact patient's body fluid have been designed especially.The time of this contact may be lacked (being common in wound dressing) or long (being common in the heart valve of implanting in the acceptor body).The time of contact of some goods such as conduit may be very short also may be very long.Relative other short goods with patient time of contact include but not limited to burn dressing and contact lenses.Usually include but not limited to implanting prosthetic than other long goods time of contact with the patient.
Goods have caused infection risk with contacting of body fluid.This risk may very serious even threat to life.In addition, infection may cause huge cost, longer or extra hospital stays.For example, relevant with dressing infection may increase the order of severity that the fire victim is hurt.In addition, relevant with implanting prosthetic infection may need to replace this equipment.
Therefore, prior art has been attempted some and has been helped to reduce bacterial infection risks and/or even the method stopping to infect.A kind of method of also expecting is to use antiseptic and/or bactericide.
For a lot of goods, the most frequently used antiseptic is a triclosan.Although, proved that can't arrive other base materials comprises fabric and fiber surface with quite simple in this compound introducing liquid or the polymeric media.All thirst for for a long time for providing effective, durable and the long acting antibiotic performance on fabric face especially dress material and the film surface.With triclosan is extremely difficult realize this hope, (triclosan is washed any this type of surface easily off) especially all the more so when necessarily requiring washability.In addition, although confirmed the effect of triclosan as antimicrobial compound, in these compounds chlorine have a Diazolidinyl Urea, and this need fight off with fiber, film and fabric for using it for dress material.
In addition, also have some comprise with the acrylic acid of triclosan coextrusion and/or the commercially available fabric product of acetic ester fiber (as Celanese with Microsafe TMThis type of acetate fabric sold and Acordis are with Amicor TMThis type of acrylic acid fabric of selling).But this application only limits to those fiber types, and it does not work for all natural fibers, particularly for and/or inoperative at fabrics such as polyester, polyamide, cotton, elastic fibers.In addition, this coextrusion processes cost is very high.
Developed recently the silver-containing inorganic bactericide and on a variety of different substrate materials and the surface and within as antiseptic.Particularly, this bactericide has been fit to be incorporated into some fabric that selectivity is provided in the spinning of melt-spun synthetic fibers and shows antibacterial characteristics inherently, as Japanese unexamined patent H11-124729 number.In addition, attempted on fabric and yam surface adopting this specific bactericide, but see from the durability viewpoint hardly can be successful.Adopt the Local treatment of this compound also never successfully on fabric or yarn substrate, to be used as durable surface layer or coating.
Although this money base reagent provides excellent, durable antibiotic property, up to the present, this also is that unique method that gets long-acting, washable, the money base antibiotic fabric is provided in the prior art.But, because in order to provide enough antibacterial activities (antibacterial activity is relevant to its surperficial performance from the internal migration of fiber own with this compound) to need a large amount of money base compounds, this melt spun fibre manufacturing cost is high.
In addition since in the prior art with the method for metal such as silver-colored coated fiber, contain much that ag material is difficult to make and/or manufacturing cost is high.
From using aldehyde to depositing silver from the solution that contains silver salt the earliest, the electroless deposition methods of metal on various base materials is known.Recently, after the nickel-phosphorus alloy of finding some alloys such as electroless deposition has special performance and because this method is used to plate plastics day by day, produces optics, electronics and optoelectronic device, the employing of electroless process has received concern.
Electroless plating solution contains slaine, reducing agent, pH conditioning agent, complexant and more than one additives usually and comprises the performance of bathing stability, film properties and metal deposition rates with control.Desirable electroless plating solution only deposits metal on the goods of dipping, and never can be deposited on pool side or be deposited as fine powder as film.All parts of goods of dipping all must thoroughly clean before plating.Dust that exists on the goods or oxide can disturb uniform deposition also can cause the caking property of metal deposit to reduce.
Metal is to the catalytic site of the existence of using the seed material that need contact with the product surface of thorough cleaning to provide electroless plated metal to deposit of electrical insulator.The solution that contains inferior tin of acid chlorization and acid chlorization palladium is adopted in the activation on surface that is used to not have the non-conductive and dielectric material of electric metal plating usually.Primary catalyst be have as with the independent solution of the inferior tin of acid chlorization of the reducing agent of after-applied palladium bichloride to produce the catalytic site of Metal Palladium at the product surface place of cleaning.The substance of palladium exists and chemism is the precondition that starts electroless plating.Can replace two-step catalysis agent system with the catalyst solution of palladium that contains pre-reaction and stannous chloride.
U.S.Pat.No.3,632,435 have confirmed that tin and palladium salt can be used for surface active, and comprise that other precious metal salt of use replaces palladium.The document has also been emphasized as previously mentioned with the passivation of the selected part of the catalytic surface of Ya Xi and palladium ion activation or has been covered.In this case, passivation relates to the application of destabilizing agent.One class destabilizing agent comprises multivalence hydrolyzable metal ion, and as lead, iron and aluminium ion, these ions have the ability that stannous ion is oxidized to the tetravalent tin ion.The tetravalent tin ion does not generate the catalytic site of the element palladium be used to deposit no electric metal layer with the palladium solution reaction.In some other document, mention activation, only adopt stannous chloride for silver metallized technology.
According to U.S.Pat.No.3,632,435, the chelating agent that is used for noble metal comprises and contains sour functionality so that the organic compound of another kind of destabilizing agent to be provided, as binary acid.Acid chelating agent mainly acts on the noble metal of catalytic surface such as the palladium covering its catalytic performance, thereby prevents that electroless metal deposition from taking place in processed zone.Acid treatment can as under other situation to promote the electroless plating of top layer plating on metallic conductor, prevent that simultaneously metal is deposited on the dielectric material around the metallic conductor.U.S.Pat.No.5,167,992 adopt the passivator acid solution from removing precious metal ion with the dielectric surface after the precious metal salt solution processing.Suitable passivator acid comprises organic acid and inorganic acid.
Yet these methods can not obtain to discharge in the early stage the metal coat fiber or the material of high percentage metal ion.In addition, be that silver and product are used for its those embodiments antibiotic and/or anti-fungal property for metal wherein, these methods can not obtain higher silver ion release rate.
Therefore, need the method for coated fiber or other base material, this method makes it possible to design metal coating to discharge the metal ion of high percentage in the early stage.In addition, also need the fiber or the base material of silver coating, it can use being used for its product antibiotic and/or anti-fungal property, thereby because the higher release rate of initial stage silver ion increases the effect of the base material that silver applies.
Summary of the invention
The goods that the present invention relates to make and the manufacture method of these goods, wherein, these goods are the base materials that have metal coating on it, in addition wherein, compare with the fiber of prior art metal coat, the surface area of metal coating is increased and makes more substantial metal ion to discharge in a time period.In the embodiment of selecting, base material has silver coating and utilizes its antibiotic and/or anti-fungal property and be used for medical field.In other embodiments, base material is that the fiber of fiber and silver coating has surrounded all or part of of end article with antibiotic and/or anti-fungal property.
Particularly, the invention provides the method to fiber or other base material plating such as silver, this method makes the base material of metal coat discharge the metal ion of higher percent in the early stage.Similarly, be those embodiments of silver for metal wherein, the validity of the antibiotic and/or anti-fungal property of the base material that silver applies increases.It also can be used for providing the access areas (immediate zone) of opposing hostile environment.
More specifically, the invention provides a kind of on base material the method for plating, comprise metal coating is administered to step on the substrate surface, and the step of surface area that increases the base material of metal coat.
Aspect another one, the invention provides a kind of goods, its method manufacturing by comprising the steps: metal coating is administered to step on the substrate surface, and the step of surface area that increases the base material of metal coat.
In yet another aspect, the invention provides a kind of goods, it has the base material that has metal coating on it, and wherein metal coating comprises at least one groove that is arranged in this metal coating, and described groove is used for increasing the surface area of metal coating on the base material.
Summary of the invention
Following description and embodiment have carried out describing more specifically to the present invention.These are described and embodiment only is used for illustrating, because obviously those of ordinary skills can carry out a large amount of improvement and accommodation to it.The singulative that uses in specification and claims " one ", " a kind of ", " described " comprise plural form, unless context clearly has explanation in addition.Belong to and can comprise " comprising ", " containing ", " comprising " " by ... form " and the embodiment of " basically by ... composition ".
The invention provides the base material that has metal coating on it, in addition, compare with the base material of prior art metal coat, the surface area of metal coating has been increased and has made more substantial metal ion to discharge through a period of time in this base material.The present invention also provides the method for the base material of the metal coat for preparing the surface area with increase.
In the embodiment of selecting for use, base material has silver coating and antibiotic and/or anti-fungal property is used for medical field because of it, wherein because the increase of silver-colored coated substrate surface area, the silver ion of higher percentage was discharged by the initial stage after adopting silver-colored coated substrate, increased the effect of the antibiotic and/or anti-fungal property of silver-colored coated substrate thus.
The surface area that the invention provides enhancing metal coat base material is to increase the method for the initial amount of metal ion that discharges when this metal coat base material is used for goods.Similarly, the present invention includes more than one following step: preparation is used to use the surface area of metal coating; Metal coating is administered on the base material; And the surface area that increases the base material of metal coat.The long-pending step of substrate surface that preparation is used to use metal coating can be inessential for some embodiment, and except other factors, this depends on the kind of the base material that will apply and/or coated metal.
In the method for the invention, the base material that apply can be selected from any base material that can place metal coating on it valuably.The example of the base material that uses among the present invention includes but not limited to yarn, film, filament, fiber, fabric, staple fiber, chopped fibres, micronizing fiber, foamed material, filler and their any combination.
The material that is used for these base materials can be to include but not limited to any materials of its plating coating: nylon, polyester, acrylic acid, staple fibre, polyurethane, other polymeric material, cellulosic material such as wood-fibred, or their any combination.
In case selected base material, just can prepare the base material that is used for the plating coating valuably.According to base material and the metal that will apply, can clean base material to strengthen metal coating using to base material.In one embodiment, clean base material with surfactant.Surfactant can be anion, cation, nonionic surface active agent or their combination.Other modes that surfactant can adopt spraying, coating, dip-coating, submergence or base material is contacted with surfactant apply.If use surfactant, but washing the fibre then are as with heat and/or cold water washing, to remove any excessive surfactant.
In another embodiment, can make metal coating be bonded to better by the processing base material and prepare base material on the substrate surface to receive metal coating.Base material can use slaine and acid elution to help the preparation base material.Can prepare base material all can use in the present invention with any slaine and/or the acid that receive metal coating thereon.Useful slaine includes but not limited to stannous chloride.Useful acid includes but not limited to hydrochloric acid or hydrochloric acid.
The consumption of slaine and acid can change.In one embodiment, the use amount of slaine is the about 100g/L of about 1-.In another embodiment, the use amount of slaine is the about 90g/L of about 2-.In a further embodiment, the about 80g/L of the about 10-of the consumption of slaine.In also having an embodiment, the about 50g/L of the consumption of slaine.
In one embodiment, Suan use amount is the about 20g/L of about 1-.In another embodiment, Suan use amount is the about 18g/L of about 3-.In a further embodiment, the about 15g/L of the about 6-of Suan consumption.In also having an embodiment, the about 5g/L of consumption of acid.
After base material is pretreated,, just apply base material with metal coating if perhaps do not adopt any preliminary treatment just to be coated with application layer.The metal that uses in the coating can be any metal that can be coated on the fiber.The example that can be used for metal of the present invention includes but not limited to copper, zinc, silver, gold, nickel, aluminium or their combination.In the embodiment of selecting, metal is a silver.
Can adopt spraying, coating, dip-coating, submergence or make base material apply metal coating with other modes that the solution that contains the metal (one or more) that will be coated on the base material contacts.This solution forms the burning sediment by mixed-metal compounds and catalyst and forms.The burning sediment is dissolved in then and forms the metal solvent compound in the solvent.Adopt reducing agent that metal is deposited on the base material to form the base material of metal coat of the present invention then.
The use amount of metallic compound and catalyst can change.In one embodiment, metallic compound and catalyst can be about 0.25: 2 to about 1.75: 2 in the proportion of molal quantity.In another embodiment, metallic compound and catalyst can be about 0.5: 2 to about 1.5: 2 in the proportion of molal quantity.In a further embodiment, metallic compound and catalyst can be about 0.75: 2 to about 1.25: 2 in the proportion of molal quantity.In also having an embodiment, the proportion of metallic compound and catalyst can be about 1: 2.
In another embodiment, catalyst accounts for about 17-about 38% of metallic solution.In a further embodiment, catalyst accounts for about 20-about 35% of metallic solution.In also having an embodiment, catalyst accounts for about 25-about 31% of metallic solution.In another embodiment, catalyst accounts for about 28% of metallic solution.
Metallic compound and mixture of catalysts can form the burning sediment.The burning sediment can form the metal solvent compound with dissolution with solvents subsequently.The ratio of solvent metallizing thing can change.In one embodiment, the proportion of solvent metallizing thing can be about 2.5: about 5.5: 1 of 1-, and with the proportional meter of solvent molal quantity metallizing thing molal quantity.In another embodiment, the proportion of solvent metallizing thing can be about 3: about 5: 1 of 1-, and with the proportional meter of solvent molal quantity metallizing thing molal quantity.In a further embodiment, the proportion of solvent metallizing thing can be about 3.5: about 4.5: 1 of 1-, and with the proportional meter of solvent molal quantity metallizing thing molal quantity.In another embodiment, the proportion of solvent metallizing thing can be about 4: 1, with the proportional meter of solvent molal quantity metallizing thing molal quantity.
This method is used the energy dissolution of metals and/or is formed the solvent of metal-solvent compound.Can use the solvent of any energy dissolution of metals and/or formation metal-solvent compound in the present invention.Useful solvent includes, but are not limited to ammonia.
Base material contacted with the solution that contains metal-solvent compound and will add reducing agent and form metal coating on the base material to help metal deposited to.GOLD FROM PLATING SOLUTION belongs to content weight and changing per sample.In one embodiment, the GOLD FROM PLATING SOLUTION ratio that belongs to weight and base material weight is about 0.1-about 100%.In another embodiment, the GOLD FROM PLATING SOLUTION ratio that belongs to weight and base material weight is about 3-about 90%.In a further embodiment, the GOLD FROM PLATING SOLUTION ratio that belongs to weight and base material weight is about 20-about 65%.In also having an embodiment, the ratio that GOLD FROM PLATING SOLUTION belongs to weight and base material weight is about 25-about 50%.
This method is used can cause that metal is deposited on the reducing agent on the base material.Any reducing agent that special metal is deposited on the base material can use.Useful reducing agent includes but not limited to formaldehyde.
In case formed the base material of metal coat, just can wash this base material to remove excessive solution and/or reducing agent.
The temperature of this method generally need not control, because metallizing temperature can change in the about 45 ℃ of scopes of about 15-.Metal deposits to time length on the base material can be changed but last usually and be less than about 4 hours.The amount of metal that deposits on the base material can be about 50% for about 1-, and this depends on the particular characteristic of final products.The accurate amount of the silver of deposition can be calculated by simple titration, as adopting the Vollard method.
In case formed the base material of metal coat, the surface area of metal coating just is enhanced or increases on the base material, thereby allows the metal ion of bigger percentage to discharge from base material in the early stage.This step can be undertaken by using acid solution, and the base material of metal coat for example contacts by spraying, coating, dip-coating or submergence with this acid solution, and wherein acid has been removed the part metals coating to form concave point, depression or groove in metal coating.Select acid to make its entire portion that can not remove coating, thereby generate the exposed region of base material.It is desirable for acid and only remove partial coating, thereby make base material keep being coated with the metal level of thickness with intensity of variation.Acid has also formed the miniature concave point of further enhancing coated surface area.
Sour amount can change in the solution.In one embodiment, solution comprises the acid of about 0.1-about 50%.In another embodiment, solution comprises the acid of about 1-about 25%.In a further embodiment, solution comprises the acid of about 2-about 12%.In also having an embodiment, solution comprises about 5% acid.
Acid can be any acid that can remove or dissolve the special metal that is used for coated substrate.For example, if silver is this metal, then acid can be sulfuric acid.Other acid include but not limited to organic acid.
The inventive method has been produced the base material of the metal coat of the surface area with reinforcement.The release at high proportion that the surface area of strengthening allowed to discharge more metal ion in the early stage and/or allow to keep ion in the longer time.Particularly when having the bar that will pass such as hydrophobic layer or multilayer, this can make the ion of optimised quantity arrive the target area.Equally, the base material of metal coat can be used for wherein having valuably metal ion release embodiment and wherein the increase of the release rate of metal ion also be useful embodiment.Example is the base material that uses the silver coating in goods that utilizes the antibiotic and/or anti-fungal property of silver, and these goods for example wound dressing, bandage, gauze or other are used for wound, burn or other damage evils to help the medical article of this wound healing.Medical article with higher silver ion release rate has increased the antibiotic and/or anti-fungal property of medical article, kills any microorganism, bacterium and/or fungi to make the effect of wound healing better thereby strengthened medical article.
The consumption of the base material of metal coat in end article can be according to a variety of factors vary, and these factors include but not limited to: the useful performance of target purposes, metal species and the metal of goods kind, goods.Generally,, can expect that end article can have the material of the nonmetal coating of the base material of metal coat of about 1-about 50% and about 50-about 99% although there is the embodiment of base material with 100% metal coat.In other embodiments, end article can have the material of the nonmetal coating of the base material of metal coat of about 2-about 20% and about 80-about 98%.In the other embodiment, end article can have the material of the nonmetal coating of the base material of metal coat of about 3-about 10% and about 90-about 97%.In the embodiment of selecting for use, end article can have the base material of about 5% metal coat and the material of about 95% nonmetal coating.
The base material of metal coat of the present invention has the surface area of reinforcement to allow to discharge from base material in the early stage the metal ion of higher percentage.Equally, can make the release rate of metal ion be increased to about 50% in initial 24 hours in the base material use at strong surface area from 5%.In other embodiments, the surface area of reinforcement can make the release rate of metal ion be increased to about 30% from 10% in initial 24 hours of base material use.In certain embodiments, compare with the product that surface area wherein is not reinforced, the ion release rate of the product that surface area is reinforced will increase an order of magnitude even higher.
The invention is further illustrated by the following examples.Need to understand, these embodiment are nonrestrictive, and it only is in order to help to understand better various embodiments of the present invention that these embodiment are provided.
Embodiment
Embodiment 1
To make (4 " X 4 "), thick 0.3 by polyurethane " foamed material be immersed in the pre-metallization solution of 50gm/l stannous chloride and 5% hydrochloric acid 2 minutes.After the rinsing, sample immersed in the silver-ammonia compound contain 25 weight % silver 2 minutes.
Dissolving preparation fully with 2 surfactants and 500ml deionized water bathes.Be immersed in foamed material in the bath then and add about 10 formaldehyde.Abundant agitating solution was also pulled out sample from bathe after 1 hour, gentle soda lye is immersed in thoroughly rinsing then.Then sample is immersed about 1 minute of 5% sulfuric acid solution to carry out surface Hardening Treatment.After this step, carry out a series of thorough rinsings to remove sulfuric acid from base material.Drying sample or immediately sample is taken away carries out silver and discharges test then.
Discharging (24 hours) up to the silver ion of 75mg/l (can use atomic absorption instrument that water is detected silver by sample being immersed in the deionized water 24 hours, to discharge test then.)
Embodiment 2
In example weight, sample (before strengthening surface the is long-pending) immersion that embodiment 1 is obtained contains in the silver-colored ammonia compound of 6% silver medal.Carry out the reduction of silver with two formaldehyde.Reaction continued 30 minutes, and drying sample carries out surface area and strengthens step as embodiment 1 then.
Discharging (24 hours) up to the silver ion of 75mg/l (can use atomic absorption instrument that water is detected silver by sample being immersed in the deionized water 24 hours, to discharge test then.)
Embodiment 3
The sample that obtained from embodiment 1 before adding formaldehyde and surfactant carries out handling as embodiment 1 described surface area reinforcement technique.
Discharging (24 hours) up to the silver ion of 15mg/l (can use atomic absorption instrument that water is detected silver by sample being immersed in the deionized water 24 hours, to discharge test then.)
Embodiment 4
The sample that is obtained by the common metal method carries out the described surface area enhancing of embodiment technical finesse.
Silver ion release (24 hours) up to 75mg/l (can discharge test by sample being immersed the water that used atomic absorption instrument to detect argentiferous then in 24 hours in the deionized water.)
But table 1 provides in the ppm silver ion has silver coating on it the release rate of material in a period of time do not strengthened as yet of material surface area wherein for various.The material of listing is the variation number of share of stock with various fibers of different total Denier (dernier).For example, 20-3 is 3 strands of fibers with 20 total Denier.40-13 is 13 strands of fibers with 40 total Denier.The mode that these materials are described with front embodiment is coated with silver but does not have the surface area of back to strengthen step.
Table 2 provides in the ppm silver ion to have silver coating on it and has by the release rate of various materials in a period of time of the surface area of the silver of strengthening by method of the present invention for various.The material of listing is Medisponge 50 (a kind of medical grade sponge), Nolasponge (another kind of sponge), elastomer, (34 strands of fibers with 100 total Denier) and have the spacer fabric that total Denier is 13 strands of fibers of 34.As seen, the material of surface area reinforcement is compared with the nonreinforcement material and is had significantly higher silver ion release rate.
Table 1
Material 24 hours 48 hours 72 hours 96 hours 120 hours
20-3 0.248 0.214 0.197 0.174 0.17
30-10 0.311 0.301 0.287 0.255 0.248
40-13 0.344 0.312 0.301 0.277 0.255
70-34F 0.323 0.309 0.291 0.288 0.287
70-34Tx 0.319 0.319 0.305 0.307 0.298
100-34 0.411 0.408 0.405 0.395 0.388
210-34 0.455 0.443 0.392 0.388 0.345
Staple fiber 0.289 0.278 0.255 0.245 0.233
Elastomer 0.195 0.195 0.187 0.176 0.167
Chopped fibres 0.275 0.265 0.243 0.233 0.201
Table 2
Time (hour) Medisponge 50 Nolasponge Elastomer 100-34 The spacer fabric of tool 40-13
24 60 38 5 12 2
48 68 46 7 20 4
72 68 46 8 21 4
96 78 51 9 23 6
120 82 54 11 25 7
Although the present invention has described exemplary of the present invention with reference to the embodiment that encloses, but be to be understood that, the present invention is not limited to those accurate embodiments, and those of ordinary skills can carry out various changes and improvements in the present invention's spirit scope.All these changes and improvements all covered in the scope of claims.

Claims (20)

1. the method for a plating on base material comprises:
On substrate surface, use metal coating; And
Increase the surface area of the base material of metal coat.
2. the method for claim 1 also comprises the steps:
Before using metal coating to the step of substrate surface application surface activating agent; Wherein surfactant is selected from non-ionic surface active agent, anion surfactant, cationic surfactant and their combination.
3. the process of claim 1 wherein that metal is selected from silver, copper, zinc, gold, aluminium, nickel and their combination.
4. the method for claim 3, wherein metal is a silver.
5. the method for claim 1, wherein the surface area of the base material of metal coat increases by the following method: remove the base material of the described metal coat of material processed of a part of metal coating with part, thereby form the groove that at least one increases the surface area of metal coating on the base material in metal coating.
6. the method for claim 5, the material that wherein said part is removed a part of metal coating is the acid that can remove a part of metal coating.
7. the method for claim 6, wherein said acid is sulfuric acid.
8. the process of claim 1 wherein that described base material is selected from yarn, film, filament, fiber, fabric, staple fiber, chopped fibres, micronizing fiber, foamed material, filler and their combination.
9. the goods of the method preparation that comprises the steps of a basis: on substrate surface, use metal coating; And the surface area that increases the base material of metal coat.
10. the goods of claim 9 also comprise the steps:
Before using metal coating to the step of substrate surface application surface activating agent; Wherein surfactant is selected from non-ionic surface active agent, anion surfactant, cationic surfactant and their combination.
11. the goods of claim 9, wherein metal is selected from silver, copper, zinc, gold, aluminium, nickel and their combination.
12. the goods of claim 11, wherein metal is a silver.
13. the goods of claim 9, wherein the surface area of the base material of metal coat increases by the following method: remove the base material of the described metal coat of material processed of a part of metal coating with part, thereby form the groove that at least one increases the surface area of metal coating on the base material in metal coating.
14. it is the acid that can remove a part of metal coating that the goods of claim 13, wherein said part are removed the material of a part of metal coating.
15. the goods of claim 14, wherein said acid are sulfuric acid.
16. the goods of claim 9, wherein said base material are selected from yarn, film, filament, fiber, fabric, staple fiber, chopped fibres, micronizing fiber, foamed material, filler and their combination.
17. goods comprise:
The base material that has metal coating on it;
Wherein said metal coating comprises at least one groove of metal coating surface area on the increase base material that is arranged in this metal coating.
18. the goods of claim 17, wherein said metal are selected from silver, copper, zinc, gold, aluminium, nickel and their combination.
19. the goods of claim 18, wherein said metal are silver.
20. the goods of claim 17, wherein said base material are selected from yarn, film, filament, fiber, fabric, staple fiber, chopped fibres, micronizing fiber, foamed material, filler and their combination.
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