Background technology
In the prior art, the raw material of the continuous punching production of high velocity ram machine are the band material of dish type, after a winding material punching press is intact, need load onto another winding material again.Again need in the process of material loading the band material is incorporated into position correct in the continuous stamping die, because continuous stamping die has a lot of procedures usually in the actual production, therefore need the operation that guides many more in the mould, the staff needs the time of pilot tape material just long more, will cause whole bootup process workload big, simultaneously inefficiency; If the band material does not have to introduce position correct in the mould, can cause percent defective than higher, also can cause raw-material serious waste, the more important thing is for fear of the generation of the waste product of bigger quantity, need proofread and correct stockline again, cause waste of time.
Summary of the invention
The object of the invention provides a kind ofly draws that material speed is fast, simple to operate, the coiled strip docking machine of high efficiency.
The present invention is made of electric control box, material cutting mechanism, welding mechanism, material cutting mechanism and welding mechanism are arranged on the frame, material cutting mechanism comprises base, blank cylinder, compression spring, removable knife rest, the upper surface of base is respectively equipped with electric control box and blank cylinder, the upper surface of blank cylinder is connected with the compression spring, the upper surface of compression spring is connected with removable knife rest, is connected with the cutter of cutting sth. askew on the removable knife rest; Welding mechanism comprises the welding clamping cylinder, welds and move towards guide rail, slide block, soldering tip, limited block, synchronous band, the last methods, rack of above-mentioned removable knife rest is provided with the welding clamping cylinder, the welding clamping cylinder moves towards guide rail with welding and is connected, welding moves towards to be socketed with on the guide rail slide block, be connected with soldering tip on the slide block, welding moves towards to be connected with on the guide rail limited block, slide block and synchronous band relative fixed, the tape leader tail connects and is looped around on the synchronous pulley synchronously, and synchronous pulley is connected with motor.
In the process of using, material cutting mechanism compression spring is initially located in compressive state, when raw material place the correct position of the present invention, reverse operating blank cylinder, the compression spring stretches and drives knife rest and moves to the raw-material direction of cutting, knife rest can move up and down in frame, is connected the cutter of cutting sth. askew on the removable knife rest by the blank air cylinder driven, and raw material are cut off; The cutter of cutting sth. askew resets and compresses spring simultaneously be in compressive state again under the effect of material cutting mechanism cylinder.Top of the present invention is welding portion, and the slide block set that has inferior arc-welding head is connected on welding and moves towards on the guide rail, can move towards move left and right on the guide rail in welding, and slide block is provided with synchronous band relatively, and the tape leader tail connects and is looped around on the synchronous pulley synchronously; Synchronous pulley is connected with motor.Starter motor drives band rotation synchronously by synchronous pulley, further drives slide block and moves towards to move on the guide rail in welding.Because welding is moved towards guide rail and is provided with limited block.Make that the moving range of slide block is not too large.And can weld by the band material that satisfy in the weld width specification position of regulating limited block, have inferior arc-welding head on the slide block simultaneously, in the process that slide block moves, raw material after the above-mentioned cutting and the raw material that run low are welded together, enter next process then jointly.It is fast to draw material speed on the one hand, and it is also fairly simple to operate simultaneously, compared with manually-operated, has improved operating efficiency greatly.
The present invention is provided with the material pressing plate between removable knife rest and compression spring.The compression spring can better compress raw material, and raw material are placed suitable position in the process that the drive knife rest moves like this, is convenient to cutting.Simple to operate, and improved the service efficiency of machine.
Blank cylinder of the present invention is connected with two-position three-way valve.Can more accurate the position of the cutter of cutting sth. askew and the angle of cutting be positioned by two-position three-way valve.Simple to operate, also improved the efficient of cutting.
Welding clamping cylinder of the present invention is connected with the binder chuck, and the welding clamping cylinder is connected with two-position three-way valve.It is in the welding process of material that the binder chuck is set, and material is compressed and unclamps; Weld clamping cylinder simultaneously and be connected with two-position three-way valve, also be for better realize compressing and when unclamping to compressing the location of chuck.Simple to operate, can better improve welding efficiency simultaneously.
The present invention can connect the waste material receiving hopper on frame.The fracture that the cutter of cutting sth. askew like this downcuts just directly falls into receiving hopper, has avoided the pollution to environment, also is convenient to cleaning simultaneously.
The specific embodiment
As depicted in figs. 1 and 2, this docking machine is made of electric control box 1, material cutting mechanism, welding mechanism, and material cutting mechanism and welding mechanism are arranged on the frame 23; Material cutting mechanism comprises base 19, blank cylinder 15, compression spring 14, removable knife rest 6, the upper surface of base 19 is respectively equipped with electric control box 1 and blank cylinder 15, the upper surface of blank cylinder 15 is connected with compression spring 14, the upper surface of compression spring 14 is connected with removable knife rest 6, is connected with the cutter 7 of cutting sth. askew on the removable knife rest 6; Welding mechanism comprises that welding clamping cylinder 5, welding move towards guide rail 3, slide block 10, soldering tip 18, limited block 12, be with 9 synchronously, the last methods, rack 23 of above-mentioned removable knife rest 6 is provided with welding clamping cylinder 5, welding clamping cylinder 5 moves towards guide rail 3 with welding and is connected, welding moves towards to be socketed with on the guide rail 3 slide block 10, be connected with soldering tip 18 on the slide block 10, welding moves towards to be connected with on the guide rail 3 limited block 12, slide block 10 be with 9 relative fixed synchronously, be with 9 head and the tail to connect and be looped around on two synchronous pulleys 8,13 synchronously, synchronous pulley 8 is connected with motor 2.
The present invention can be provided with material pressing plate 17 between removable knife rest 6 and compression spring 14.Blank cylinder 15 is connected with two-position three-way valve 20.Welding clamping cylinder 5 is connected with binder chuck 21, and welding clamping cylinder 5 is connected with two-position three-way valve 22.On frame 23, connect waste material receiving hopper 16.