CN103495873B - External insulation guard ring automatically punching welding integration unit - Google Patents

External insulation guard ring automatically punching welding integration unit Download PDF

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Publication number
CN103495873B
CN103495873B CN201310434655.5A CN201310434655A CN103495873B CN 103495873 B CN103495873 B CN 103495873B CN 201310434655 A CN201310434655 A CN 201310434655A CN 103495873 B CN103495873 B CN 103495873B
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CN
China
Prior art keywords
guard ring
base
external insulation
insulating tape
integration unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201310434655.5A
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Chinese (zh)
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CN103495873A (en
Inventor
蔡少南
吴其林
甘斌
陈建军
谢良和
吕涌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huangshi Dongbei Motor Co.,Ltd.
Original Assignee
HUANGSHI AIBO TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CN201310434655.5A priority Critical patent/CN103495873B/en
Publication of CN103495873A publication Critical patent/CN103495873A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes

Abstract

The present invention relates to mechanical automation equipment, it is a kind of motor winding external insulation guard ring automatically punching welding integration unit, there is base, it is characterized in that: at the right-hand member of base, bin is housed, polyester insulation tep reel bin is equipped with, base is provided with automatic feeding, and lacks device, shearing device, construction materials contract looping device along polyester insulating tape travel line being provided with from right to left successively punching on base, and just ultrasonic welding machine and discharging device are provided with to construction materials contract looping device; Described construction materials contract looping device, include the cylinder core rod that a vertical equity is arranged, two the enclosure swing arms in left and right are installed in the below of cylinder core rod, respective one end of two enclosure swing arms is connected with drive unit, holds up the fixed length polyester insulating tape after cutting off around cylinder core rod circle simultaneously; The present invention's full-automation is produced, and production efficiency is high, produces quality better, greatly reduces the amount of labour used, reduces production cost, mainly for the production of the external insulation guard ring in refrigeration compressor motor.

Description

External insulation guard ring automatically punching welding integration unit
Technical field
The present invention relates to mechanical automation equipment, especially a kind of motor winding external insulation guard ring automatically punching welding integration unit.
Background technology
Along with the volume of user is little, compact conformation, low noise, vibrate little efficient small refrigeration compressor constantly develop and release, compressor arrangement changes, former extension spring structure is improved to stage clip structure, in compressor, motor stator is installed and is also just changed, namely the motor stator lead-in wire winding periphery requiring installation end to use adopts insulating materials to carry out insulation protection, generally adopt external insulation guard ring at present, this insulating protection circle (see Fig. 1) then needs first to be cut into alternate, carry out welding two procedures again to have come, and mainly by manually having carried out stamping-out enclosure welding in existing production, production efficiency is low, product quality is difficult to ensure, human factor is large, particularly the amount of labour used is large.But increasingly in short supply with present social surplus labour, recruitment famine will more and more have influence on the normal operation of enterprise.Under the overall situation of recruitment famine, how to eliminate the negative effect that production cost goes up, crew shortage causes, become many enterprises have to faced by problem, in the face of the recruitment growed in intensity is difficult, the waste problem of recruitment, improve equipment, think hard on improving in renewal of the equipment, technology, reduce recruitment, promote the transition and upgrade of product manufacturing, improve production automation level, to reduce the demand to labour, become the vital task that some labor-intensive enterprises are recent.
Summary of the invention
Object of the present invention will solve electrical machine insulation circle exactly and adopt artificial stamping-out, enclosure welding, and production efficiency is low, and product quality is difficult to ensure, production cost is high, the problem that the amount of labour used is large, provides a kind of external insulation guard ring automatically punching welding integration unit.
Concrete scheme of the present invention is: external insulation guard ring automatically punching welding integration unit, there is base, it is characterized in that: at the right-hand member of base, bin is housed, bin is provided with polyester insulation tep reel by rotating shaft, base is provided with automatic feeding, the horizontal linear feeding of clamping polyester insulating tape, base lacks device along polyester insulating tape travel line being provided with from right to left successively punching, shearing device, construction materials contract looping device, and just ultrasonic welding machine and discharging device are provided with to construction materials contract looping device, complete after polyester insulating tape surrounds circle and be welded into insulated ring and automatic material returning, described construction materials contract looping device, include the cylinder core rod that a vertical equity is arranged, two the enclosure swing arms in left and right are installed in the below of cylinder core rod, respective one end of two enclosure swing arms is connected with drive unit, enclosure swing arm in the left side is driven to swing along clockwise direction, drive enclosure swing arm in the right to swing in the counterclockwise direction simultaneously, thus hold up the fixed length polyester insulating tape after cutting off around cylinder core rod circle, described discharging device includes one and is arranged on the stop gauge of cylinder core rod afterbody and the material returned cylinder of a connecting cylinder core rod.
Punching described in the present invention lacks device and includes miniature punch press and be arranged on the piercing die on miniature punch press, completes punching insulated ring designing breach.
Shearing device described in the present invention includes miniature punch press and is arranged on the knife edge die on miniature punch press, completes the design length of polyester insulating tape and the cut-out of appearance of fracture.
Pay-off described in the present invention includes to be carried manipulator secretly and is connected the driving cylinder carrying manipulator secretly, and ensure the line slideway carrying manipulator rectilinear motion secretly, line slideway is provided with left and right stopping means to ensure that polyester insulating tape is by design length step feeding.
On base, be furnished with some pressure zone guiders along on polyester insulating tape travel line in the present invention, this device includes supporting base, and supporting base is provided with gathering sill, is just provided with spring bearer plate to gathering sill.
Drive unit in the looping device of construction materials contract described in the present invention, includes supporting base, supporting base is provided with rotating shaft, and one end of rotating shaft connects enclosure swing arm, and the other end is equipped with fork and connects driving cylinder.
Stop gauge in discharging device described in the present invention is the collet that an internal diameter is equal with cylinder mold core diameter.
Stop gauge in discharging device described in the present invention has a U-shaped card, two madial walls of U-shaped card is equipped with two circular arc material blocking blocks positioned opposite, and the round diameter that two circular arc material blocking blocks are formed equals cylinder mold core diameter.
Operation principle of the present invention is: see Fig. 1, 2, 3, polyester insulating tape 3 is placed on bin 4, when working first, what manually polyester insulating tape 5 is caused pay-off through binder guider 21 carries manipulator secretly, then fully automatic working starts, first the scarce device of punching goes out the breach 2 on insulated ring, restart pay-off to clamp polyester insulation 5 bring to foremost that (its feed distance is that the girth of insulated ring adds stitch welding process length by carrying manipulator 10 secretly, spacing by left side stopping means), carry manipulator 10 secretly and unclamp polyester insulating tape 5 and reposition (spacing by the right stopping means), polyester insulating tape cuts off and forms V-type fracture by designing requirement by shearing device action, polyester insulating tape after cut-out is trapped among on cylinder core rod and forms circle by startup construction materials contract looping device, start ultrasonic welding machine 14, butt welding is carried out in the junction aiming at polyester insulating tape formation circle, the cylinder of last operation discharging device drives cylinder core back, under the effect of stop gauge, insulated ring is exited cylinder core rod, the full-automation that can complete an insulated ring is produced, carry out next one circulation again to produce.
The present invention designs ingenious, compact conformation, easy to operate, quick, reliable operation, constant product quality, achieve the punching automatically continuously of external insulation guard ring, the integration of enclosure welding is produced, simplify process operations, reduce operation labour intensity, a people can be realized and look after operation multiple devices simultaneously, greatly reduce the demand to labour, reach the object that material-saving is reduced burden and increased efficiency, there is great economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is the three-dimensional view of insulated ring;
Fig. 2 is general structure front view of the present invention;
Fig. 3 is general structure top view (saving ultrasonic welding machine in figure) of the present invention;
Fig. 4 is the structural representation of construction materials contract looping device in the present invention;
Fig. 5 is the structural front view of discharging device in the present invention;
Fig. 6 is the right view of discharging device in the present invention;
Fig. 7 is the main sectional view of binder guider in the present invention;
Fig. 8 is binder guider left view in the present invention.
In figure: 1-insulated ring, 2-breach, 3-polyester insulation tep reel, 4-bin, 5-polyester insulating tape, 6-base, 7-feeding cylinder, 8-piercing die, 9-miniature punch press, 10-carry manipulator secretly, 11-guide rail, 12-knife edge die, 13-miniature punch press, 14-ultrasonic welding machine, 15-cylinder core rod, 16-enclosure swing arm, 17-rotating shaft, 18-supporting base, 19-drive cylinder, 20-fork, 21-pressure zone guider, 22-discharging device, 23-gathering sill, 24-spring bearer plate, 25-supporting base, 26-U-shaped card, 27-material returned cylinder, 28-circular arc material blocking block.
Detailed description of the invention
See Fig. 2,3, the present invention has base 6, particularly: at the right-hand member of base 6, bin 4 is housed, bin 4 is provided with polyester insulation tep reel 3 by rotating shaft 17, base 6 is provided with automatic feeding, clamping polyester insulating tape horizontal stroke 5 is to linear feeding, base 6 lacks device, shearing device, construction materials contract looping device along polyester insulating tape 5 travel line being provided with from right to left successively punching, and just ultrasonic welding machine 14 and discharging device 22 are provided with to construction materials contract looping device, complete after polyester insulating tape 5 surrounds circle and be welded into insulated ring and automatic material returning; Described construction materials contract looping device, see Fig. 4, it includes the cylinder core rod 15 that a vertical equity is arranged, two the enclosure swing arms 16 in left and right are installed in the below of cylinder core rod 15, respective one end of two enclosure swing arms 16 is connected with drive unit, drive left side enclosure swing arm 16 to swing along clockwise direction, drive the right enclosure swing arm 16 to swing in the counterclockwise direction, thus hold up the fixed length insulating tape 5 after cutting off around cylinder core rod 15 circle; Described discharging device 22 includes the material returned cylinder 27(of the stop gauge and a connecting cylinder core rod 15 that is arranged on cylinder core rod 15 afterbody see Fig. 5,6).
Punching described in the present embodiment lacks the piercing die 8 that device includes miniature punch press 9 and is arranged on miniature punch press 9, completes punching insulated ring 1 designing breach 2, see Fig. 1.
The knife edge die 12 that shearing device described in the present embodiment includes miniature punch press 13 and is arranged on miniature punch press 13, completes the design length of polyester insulating tape 5 and the cut-out of appearance of fracture.
Pay-off described in the present embodiment includes to be carried manipulator 10 secretly and is connected the feeding cylinder 7 carrying manipulator 10 secretly, and ensure the line slideway 11 carrying manipulator 10 rectilinear motion secretly, line slideway 11 is provided with left and right stopping means to ensure that polyester insulating tape 5 is by design length step feeding.
On base, be furnished with some pressure zone guiders 21 along on polyester insulating tape 5 travel line in the present embodiment, see Fig. 7,8, this device includes supporting base, and 25, supporting base 25 is provided with gathering sill 23, is just provided with spring bearer plate 24 to gathering sill 23.
Drive unit in the looping device of construction materials contract described in the present embodiment, see Fig. 3,4, includes supporting base 18, supporting base 18 is provided with rotating shaft 17, and one end of rotating shaft 17 connects enclosure swing arm 16, and the other end is equipped with fork 20 and connects driving cylinder 19.
Stop gauge in discharging device described in the present embodiment has a U-shaped card 26, and the round diameter two madial walls of U-shaped card 26 filling two circular arc material blocking blocks 28, two circular arc material blocking block 28 formation positioned opposite equals cylinder core rod 15 diameter; Stop gauge in described discharging device 22 can also be the collet of an internal diameter and cylinder core rod 15 equal diameters.

Claims (8)

1. external insulation guard ring automatically punching welding integration unit, there is base, it is characterized in that: at the right-hand member of base, bin is housed, bin is provided with polyester insulation tep reel by rotating shaft, base is provided with automatic feeding, the horizontal linear feeding of clamping polyester insulating tape, base lacks device, shearing device, construction materials contract looping device along polyester insulating tape travel line being provided with from right to left successively punching, and just ultrasonic welding machine and discharging device are provided with to construction materials contract looping device, complete after polyester insulating tape surrounds circle and be welded into insulated ring and automatic material returning; Described construction materials contract looping device, include the cylinder core rod that a vertical equity is arranged, two the enclosure swing arms in left and right are installed in the below of cylinder core rod, respective one end of two enclosure swing arms is connected with drive unit, enclosure swing arm in the left side is driven to swing along clockwise direction, drive enclosure swing arm in the right to swing in the counterclockwise direction simultaneously, thus hold up the fixed length polyester insulating tape after cutting off around cylinder core rod circle; Described discharging device includes one and is arranged on the stop gauge of cylinder core rod afterbody and the material returned cylinder of a connecting cylinder core rod.
2. external insulation guard ring automatically punching welding integration unit according to claim 1, is characterized in that: described punching lacks device and includes miniature punch press and be arranged on the piercing die on miniature punch press, completes punching insulated ring designing breach.
3. external insulation guard ring automatically punching welding integration unit according to claim 1, is characterized in that: described shearing device includes miniature punch press and is arranged on the knife edge die on miniature punch press, completes the design length of polyester insulating tape and the cut-out of appearance of fracture.
4. external insulation guard ring automatically punching welding integration unit according to claim 1, it is characterized in that: described pay-off includes to be carried manipulator secretly and is connected the feeding cylinder carrying manipulator secretly, and ensure the line slideway carrying manipulator rectilinear motion secretly, line slideway is provided with left and right stopping means to ensure that polyester insulating tape is by design length step feeding.
5. external insulation guard ring automatically punching welding integration unit according to claim 1, it is characterized in that: on base, be furnished with some pressure zone guiders along on polyester insulating tape travel line, this device includes supporting base, and supporting base is provided with gathering sill, is just provided with spring bearer plate to gathering sill.
6. external insulation guard ring automatically punching welding integration unit according to claim 1, it is characterized in that: the drive unit in described construction materials contract looping device, includes supporting base, supporting base is provided with rotating shaft, one end of rotating shaft connects enclosure swing arm, and the other end is equipped with fork and connects driving cylinder.
7. external insulation guard ring automatically punching welding integration unit according to claim 1, is characterized in that: the stop gauge in described discharging device is the collet that an internal diameter is equal with cylinder mold core diameter.
8. external insulation guard ring automatically punching welding integration unit according to claim 1, it is characterized in that: the stop gauge in described discharging device has a U-shaped card, two madial walls of U-shaped card are equipped with two circular arc material blocking blocks positioned opposite, the round diameter that two circular arc material blocking blocks are formed equals cylinder mold core diameter.
CN201310434655.5A 2013-09-23 2013-09-23 External insulation guard ring automatically punching welding integration unit Active CN103495873B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310434655.5A CN103495873B (en) 2013-09-23 2013-09-23 External insulation guard ring automatically punching welding integration unit

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Application Number Priority Date Filing Date Title
CN201310434655.5A CN103495873B (en) 2013-09-23 2013-09-23 External insulation guard ring automatically punching welding integration unit

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CN103495873B true CN103495873B (en) 2015-09-16

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786064B (en) * 2015-04-20 2017-07-28 骏马石油装备制造有限公司 The prefabricated work station and its method for prefabricating of a kind of cylinder stiffening ring
CN108746981A (en) * 2018-05-30 2018-11-06 东莞理工学院城市学院 Motor insulating paper ultrasonic bonding automation equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4630353A (en) * 1984-09-13 1986-12-23 Nippon Acchakutanshi Seizo Kabushiki Kaisha Insulation covering stripping device
CN2442766Y (en) * 2000-09-08 2001-08-15 曲均绪 Composite-stretching device for producing copper covered steel wire
CN1915584A (en) * 2006-08-29 2007-02-21 扬州锻压机床集团有限公司 Abutting joint machine for coil material
CN202224927U (en) * 2011-08-05 2012-05-23 厦门跨世机械制造有限公司 C-shaped framework crushing former
CN102714449A (en) * 2010-03-26 2012-10-03 爱信艾达株式会社 Laminated core punching device
CN203459912U (en) * 2013-09-23 2014-03-05 黄石艾博科技发展有限公司 Automatic stamping and welding integrated machine set for external insulation protection rings

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4630353A (en) * 1984-09-13 1986-12-23 Nippon Acchakutanshi Seizo Kabushiki Kaisha Insulation covering stripping device
CN2442766Y (en) * 2000-09-08 2001-08-15 曲均绪 Composite-stretching device for producing copper covered steel wire
CN1915584A (en) * 2006-08-29 2007-02-21 扬州锻压机床集团有限公司 Abutting joint machine for coil material
CN102714449A (en) * 2010-03-26 2012-10-03 爱信艾达株式会社 Laminated core punching device
CN202224927U (en) * 2011-08-05 2012-05-23 厦门跨世机械制造有限公司 C-shaped framework crushing former
CN203459912U (en) * 2013-09-23 2014-03-05 黄石艾博科技发展有限公司 Automatic stamping and welding integrated machine set for external insulation protection rings

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Effective date of registration: 20200911

Address after: No.9, Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province

Patentee after: Daye Dongai Electric Co.,Ltd.

Address before: 435006, Huangshi, Hubei province Daye Luo Bridge Industrial Park

Patentee before: HUANGSHI AIBO TECHNOLOGY DEVELOPMENT Co.,Ltd.

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province

Patentee after: Huangshi Dongbei Motor Co.,Ltd.

Address before: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province

Patentee before: Daye Dongai Electric Co.,Ltd.