CN203472155U - Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set - Google Patents
Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set Download PDFInfo
- Publication number
- CN203472155U CN203472155U CN201320586118.8U CN201320586118U CN203472155U CN 203472155 U CN203472155 U CN 203472155U CN 201320586118 U CN201320586118 U CN 201320586118U CN 203472155 U CN203472155 U CN 203472155U
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- Prior art keywords
- phase
- insulation
- base
- punching
- insulating tape
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Abstract
The utility model relates to mechanical automatic equipment, and discloses a phase-to-phase insulation H-sheet automatic punching and welding integrated machine set. The phase-to-phase insulation H-sheet automatic punching and welding integrated machine set is provided with a base. The phase-to-phase insulation H-sheet automatic punching and welding integrated machine set is characterized in that the left end of the base is provided with a material frame; the material frame is provided with two polyester insulation tape master discs which are arranged side by side by a rotary shaft; wide insulation tapes are wound and installed on the two polyester insulation tape master discs; the base is provided with a left set of wide tape feeding device and a right set of wide tape feeding device for clamping the two wide insulation tapes to feed horizontally and linearly; a notching device and an ultrasonic welding machine are arranged on the left and the right between the two feeding devices on the base; a narrow insulation tape feeding assembly is installed opposite to the ultrasonic welding machine; a narrow tape cut-off device is arranged at the foremost end of the narrow insulation tape feeding assembly close to the wide insulation tapes; the right end of the base is provided with a finished product cut-off separation device. The phase-to-phase insulation H-sheet automatic punching and welding integrated machine set provided by the utility model is in full-automatic production, is high in production efficiency and good in product quality, reduces the amount of labor used greatly, reduces the production cost, and is mainly applied to producing the phase-to-phase insulation H-sheet in refrigeration compressor motors.
Description
Technical field
The utility model relates to mechanical automation equipment, the integrated unit of especially a kind of phase insulation H sheet automatically punching welding.
Background technology
Motor principal phase, parafacies overhang insulation generally adopt phase insulation H sheet, referring to Fig. 2, it is comprised of with two arrowbands that are laterally connected broadband two vertical broadbands, prior art is to use whole sheet to adopt mould punching to form, stock utilization is extremely low, is only 36%, and product iron core height is higher, utilization rate is lower, causes great insulating materials waste.For reducing insulating materials waste, some producers adopt and are first cut into alternate, connecting band, then both are manually welded, and be divided into like this two procedures and completed, though saved insulating materials, but dropped into human cost.Follow present social surplus labour increasingly in short supply, under recruitment famine, how to eliminate the negative effect that production cost goes up, personnel's shortage causes, become the problem that many enterprises have to face, therefore, in renewal of the equipment, technology, on improving, thought hard, reduced recruitment, promote upgrading transition that product is manufactured, improve production automation level, to reduce the demand to labour, become the recent vital task of some labor-intensive enterprises.
Summary of the invention
The purpose of this utility model will solve traditional disposable punching phase insulation H sheet material waste greatly exactly, and adopting artificial stamping-out welding substep production efficiency low, the amount of labour used is large, labour intensity, the problems such as unstable product quality, provide a kind of phase insulation H sheet automatically punching welding integrated unit.
Concrete scheme of the present utility model is: the integrated unit of phase insulation H sheet automatically punching welding, there is base, it is characterized in that: the left end at base is equipped with bin, on bin, by rotating shaft, two polyester insulating tape masters that are arranged side by side are installed, on two polyester insulating tape masters, all installed around wide insulating tape, the two groups of broadband pay-offs in left and right are installed on base, clamp two wide insulating tapes and realize horizontal linear feeding, on base between two groups of pay-offs, about minute, be furnished with punching and lack device and ultrasonic welding machine, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine, this feeding assembly has support, the tail end of support is provided with bin and by rotating shaft, two insulating tapes that are arranged side by side is installed and pays dish, two insulating tapes are paid and on dish, have been installed around narrow insulating tape, arrowband pay-off is installed on support, clamp two narrow insulating tapes and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device is installed, at the upper right-hand member of base, finished product is installed and cuts off separator.
Punching described in the utility model lacks device and includes miniature punch press and be arranged on the punching scarce upper and lower mould on miniature punch press, completes the punching that designs breach on phase insulation H sheet.
The left and right left and right and broadband, the right pay-off that is positioned at the scarce device of punching in the utility model on base is all provided with binder guider, to guide the horizontal linear feeding of wide insulating tape, this device includes supporting base, and supporting base is provided with gathering sill, over against gathering sill, elastic pressuring plate is installed.
In the utility model, on the support of narrow insulating tape feeding assembly, binder guider is installed, to guide the longitudinal linear feeding of narrow insulating tape, this device includes supporting base, and supporting base is provided with gathering sill, over against gathering sill, elastic pressuring plate is installed.
The pay-off of broadband described in the utility model and arrowband pay-off are carried the straight-line cylinder composition of manipulator secretly by carrying manipulator and driving secretly.
The shearing device of arrowband described in the utility model and finished product separator form by miniature punch press and knife edge die or cutter the design length that completes respectively narrow insulating tape to cut off and finished product separation cut.
Operation principle of the present utility model is: the spacing of two wide insulating tapes is by two vertical plate 28 pitch arrangement of phase insulation H sheet, and the spacing of two narrow insulating tapes is by two horizontal brace 29 pitch arrangement (referring to Fig. 1) of insulation H sheet.During production, first two of left and right broadband pay-off moves simultaneously and clamps two wide insulating tapes height distance of a phase insulation H sheet of stepping forward, punching lacks device work and goes out the design breach on phase insulation H sheet two vertical plates 28, restart two broadband pay-off steppings once, two wide insulating tape punchings lack the welding position that part arrives ultrasonic welding machine.Two narrow insulating tapes of now arrowband pay-off action clamping are the lateral separation of an insulation H sheet of stepping forward, the leading portion of two narrow insulating tapes is just in time taken be placed on to form on two wide insulating tapes H type structure; Start arrowband shearing device, make the leading portion of narrow insulating tape separated with material strip.Start ultrasonic welding machine, the lap-joint of aiming at two wide insulating tapes and two narrow insulating tapes welds; Start the wide insulating tape pay-off in left and right, the width insulating tape part after welding is well cut off to separator by finished product, cut-out is separated, and the machine is worked so repeatedly can the continuous phase insulation of production automatically H sheet.
The utility model design is ingenious, compact conformation, easy to operate, quick, reliable operation, constant product quality, realize the punching automatically continuously of phase insulation circle, the integrated production of enclosure welding, simplified process operations, reduced operation labour intensity, can realize a people and look after operation multiple devices simultaneously, greatly reduce the demand to labour, reached the object that material-saving is reduced burden and increased efficiency, there is great economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of phase insulation H sheet;
Fig. 2 is the utility model general structure (overlooking) schematic diagram;
Fig. 3 is the upward view that punching lacks patrix;
Fig. 4 is the top view that punching lacks counterdie;
Fig. 5 is arrowband shearing device (main looking) schematic diagram;
Fig. 6 is arrowband shearing device (overlooking) schematic diagram;
Fig. 7 is the main cutaway view of binder guider;
Fig. 8 is binder guider left view.
In figure: 1-polyester insulating tape master, 2-rotating shaft, 3-bin, 4-base, 5-cylinder, 6-carry manipulator secretly, 7-binder guider, 8-punching lacks device, 9-ultrasonic welding machine, 10-right broadband pay-off, 11-finished product cuts off separator, 12-arrowband shearing device, 13-support, 14-arrowband pay-off, 15-bin, 16-polyester insulating tape is paid dish, 17-narrow insulating tape, 18-binder guider, 19-left broadband pay-off, 20-wide insulating tape, 21-punching lacks patrix, 22-punching lacks counterdie, 23-miniature punch press, 24-knife edge die, 25-gathering sill, 26-supporting base, 27-elastic pressuring plate, 28-vertical plate, 29-horizontal brace.
The specific embodiment
Referring to Fig. 2, the utlity model has base 4, particularly: the left end at base 4 is equipped with bin 3, on bin 3, by rotating shaft 2, two polyester insulating tape masters 1 that are arranged side by side are installed, on two polyester insulating tape masters 1, all installed around wide insulating tape 20, two groups of left and right broadband pay-off 19 and 10 are installed on base 4, clamp two wide insulating tapes 20 and realize horizontal linear feeding, on base 4 between two groups of pay-offs, about minute, be furnished with punching and lack device 8 and ultrasonic welding machine 9, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine 9, this feeding assembly has support 13, the tail end of support 13 be provided with bin 15 by rotating shaft 2 be provided with two insulating tapes that are arranged side by side pay dish 16, two insulating tapes are paid on dish 16 and have been installed around narrow insulating tape 17, arrowband pay-off 14 is installed on support 13, clamp two narrow insulating tapes 17 and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device 12 is installed, at the upper right-hand member of base 4, finished product is installed and cuts off separator 11.
Punching described in the present embodiment lack device 8 include miniature punch press 23 and be arranged on rushing on miniature punch press 23 lack upper and lower mould 21 and 22(referring to Fig. 3,4), complete the punching that designs breach on phase insulation H sheet.
The left and right left and right and broadband, the right pay-off 10 that is positioned at the scarce device 8 of punching in the present embodiment on base 4 is all provided with binder guider 7, and on the support 13 of narrow insulating tape feeding assembly, binder guider 18 is installed, described binder guider 7 is identical with 18 structures, referring to Fig. 7,8, it includes supporting base 26, supporting base 26 is provided with gathering sill 25, over against gathering sill 25, elastic pressuring plate 27 is installed.
The pay-off of broadband described in the present embodiment and arrowband pay-off 14 are carried straight-line cylinder 5 compositions of manipulator secretly by carrying manipulator 6 and driving secretly.
The shearing device of arrowband described in the present embodiment 14 and finished product separator 11 form by miniature punch press 23 and knife edge die 24 design length cut-out and the finished product separation cut (referring to Fig. 5,6) that completes respectively narrow insulating tape 12.
Claims (6)
1. the integrated unit of phase insulation H sheet automatically punching welding, there is base, it is characterized in that: the left end at base is equipped with bin, on bin, by rotating shaft, two polyester insulating tape masters that are arranged side by side are installed, on two polyester insulating tape masters, all installed around wide insulating tape, the two groups of broadband pay-offs in left and right are installed on base, clamp two wide insulating tapes and realize horizontal linear feeding, on base between two groups of pay-offs, about minute, be furnished with punching and lack device and ultrasonic welding machine, narrow insulating tape feeding assembly is installed on the opposite of ultrasonic welding machine, this feeding assembly has support, the tail end of support is provided with bin and by rotating shaft, two polyester insulating tapes that are arranged side by side is installed and pays dish, two polyester insulating tapes are paid and on dish, have been installed around narrow insulating tape, arrowband pay-off is installed on support, clamp two narrow insulating tapes and realize longitudinal linear feeding, and at narrow insulating tape feeding assembly foremost, near wide insulating tape, arrowband shearing device is installed, on base, be positioned at right-hand member, finished product be installed and cut off separator.
2. the integrated unit of phase insulation H sheet automatically punching welding according to claim 1, is characterized in that: described punching lacks device and includes miniature punch press and be arranged on the punching scarce upper and lower mould on miniature punch press, completes the punching that designs breach on phase insulation H sheet.
3. the integrated unit of phase insulation H sheet automatically punching welding according to claim 1, it is characterized in that: the left and right left and right and broadband, the right pay-off that is positioned at the scarce device of punching on base is all provided with binder guider, this device includes supporting base, supporting base is provided with gathering sill, over against gathering sill, elastic pressuring plate is installed.
4. the integrated unit of phase insulation H sheet automatically punching welding according to claim 1, it is characterized in that: on the support of narrow insulating tape feeding assembly, binder guider is installed, this device includes supporting base, and supporting base is provided with gathering sill, over against gathering sill, elastic pressuring plate is installed.
5. the integrated unit of phase insulation H sheet automatically punching welding according to claim 1, is characterized in that: described broadband pay-off and arrowband pay-off are carried the straight-line cylinder composition of manipulator secretly by carrying manipulator and driving secretly.
6. the integrated unit of phase insulation H sheet automatically punching welding according to claim 1, it is characterized in that: described arrowband shearing device and finished product separator form by miniature punch press and knife edge die, the design length that completes respectively narrow insulating tape cuts off and finished product separation cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320586118.8U CN203472155U (en) | 2013-09-23 | 2013-09-23 | Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320586118.8U CN203472155U (en) | 2013-09-23 | 2013-09-23 | Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203472155U true CN203472155U (en) | 2014-03-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320586118.8U Withdrawn - After Issue CN203472155U (en) | 2013-09-23 | 2013-09-23 | Phase-to-phase insulation H-sheet automatic punching and welding integrated machine set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203472155U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103496164A (en) * | 2013-09-23 | 2014-01-08 | 黄石艾博科技发展有限公司 | Automatic stamping welding integration unit of interphase insulation pieces H |
-
2013
- 2013-09-23 CN CN201320586118.8U patent/CN203472155U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103496164A (en) * | 2013-09-23 | 2014-01-08 | 黄石艾博科技发展有限公司 | Automatic stamping welding integration unit of interphase insulation pieces H |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140312 Effective date of abandoning: 20150708 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140312 Effective date of abandoning: 20150708 |
|
| RGAV | Abandon patent right to avoid regrant |